Grizzly Industrial G0926 - User Manual

-4- Model G0926 (Mfd. Since 11/20) Controls & Components Refer to the following figures and descriptions to become familiar with the basic controls and com-ponents of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk ...

Model G0926 (Mfd. Since 11/20) -5- The information contained herein is deemed accurate as of 11/30/2020 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G0926 MACH...

Model G0926 (Mfd. Since 11/20) -7- ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always di...

-10- Model G0926 (Mfd. Since 11/20) SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize ...

-12- Model G0926 (Mfd. Since 11/20) SECTION 3: SETUP Description Qty• Safety Glasses (for each person) ............... 1 • Solvent/Cleaner .......................................... 1 • Disposable Rags ........................................ 1 • Disposable Gloves ......................................

Model G0926 (Mfd. Since 11/20) -13- Figure 5. Inventory items B–F. B C D E F NOTICE If you cannot find an item on this list, care- fully check around /inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the fac...

-14- Model G0926 (Mfd. Since 11/20) Hardware Recognition Chart USE THIS CHART TO MATCH UPHARDWARE DURING THE INVENTORYAND ASSEMBLY PROCESS. 5mm 5 mm Flat Head Cap Screw

Model G0926 (Mfd. Since 11/20) -15- Cleanup T23692—Orange Power DegreaserA great product for removing the waxy ship-ping grease from the non-painted parts of the machine during clean up. The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion dur...

-16- Model G0926 (Mfd. Since 11/20) Site Considerations Figure 8. Minimum working clearances. 18½" 39½" = Electrical Connection Keep Area Unobstructed Keep Area Unobstructed Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the ...

Model G0926 (Mfd. Since 11/20) -17- Assembly To assemble machine: 1. Slide head-locking pin into headstock pivot arm and base (see Figure 9). The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to Needed for Setup and gather all listed items. T...

Model G0926 (Mfd. Since 11/20) -19- Figure 17. Work stop secured on rod. 12. Slide work stop onto rod and secure with pre- installed wing nut (see Figure 17). 13. Attach chip tray to base with M8-1.25 x 16 knob bolt (see Figure 18). Figure 18. Dust box installed on base. To test run machine: 1. Clea...

Model G0926 (Mfd. Since 11/20) -21- SECTION 4: OPERATIONS Operation Overview The purpose of this overview is to provide the nov-ice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to...

Model G0926 (Mfd. Since 11/20) -23- Inspecting Workpieces Some metal workpieces are not safe to cut with a metal cutting bandsaw; instead, a different tool or machine should be used. Before cutting, inspect the material for any of the following conditions and take the neces- sary precautions: • Smal...

Model G0926 (Mfd. Since 11/20) -25- Many conditions may cause a bandsaw blade to break. Some of these conditions are unavoidable and are the natural result of the stresses placed on the bandsaw; other causes of blade breakage are avoidable. The most common causes of avoidable blade breakage are: • F...

-26- Model G0926 (Mfd. Since 11/20) The best method of evaluating the performance of your metal cutting operation is to inspect the chips that are formed from cutting. Refer to the chart below for chip inspection guidelines. Chip Inspection Chart Chip Appearance Chip Description Chip Color Blade Spe...

Model G0926 (Mfd. Since 11/20) -27- Figure 25. Blade guide. Blade Guide Blade Guide Adjustment Knob Adjusting Blade Guide The blade guide should be as close to the workpiece as possible. This will help ensure straight cuts by keeping the blade from twisting and drifting off the cut line. To adjust b...

-28- Model G0926 (Mfd. Since 11/20) 4. Tighten hex bolts. 5. Loosen hex bolt on movable vise jaw so it can float, then match angle of workpiece and tighten hex bolt. 6. Tighten movable vise jaw against workpiece using vise crank. Note: Figure 29 shows correct methods of holding different workpiece s...

Model G0926 (Mfd. Since 11/20) -29- Adjusting Blade Speed The Model G0926 is capable of blade speeds between 85 and 195 FPM (Feet Per Minute). To adjust the speed, rotate the blade speed dial left or right until the speed display shows the speed desired (see Figure 31). (Refer to Blade Speed Chart o...

-30- Model G0926 (Mfd. Since 11/20) The chart in Figure 32 offers blade speed guidelines for various metals, given in feet per minute (FPM) and meters per minute (M/Min). Choose the closest available speed on the machine, then adjust the feed rate as necessary, using the appearance of the chips prod...

Model G0926 (Mfd. Since 11/20) -31- 3. Before connecting machine to power, remove locking pin. Figure 33. Head-locking pin correctly inserted. Head-Locking Pin Locking Headstock Position The head-locking pin safely secures the head in the down position for transportation. To ensure the head does not...

-32- Model G0926 (Mfd. Since 11/20) SECTION 5: ACCESSORIES ACCESSORIES Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to ou...

Model G0926 (Mfd. Since 11/20) -33- Figure 40. Eye protection assortment. Figure 78. Assortment of basic eye protection. Basic Eye Protection T20501—Face Shield Crown Protector 4"T20502—Face Shield Crown Protector 7"T20503—Face Shield WindowT20451—“Kirova” Clear Safety GlassesT20452—“Kirova”...

-34- Model G0926 (Mfd. Since 11/20) SECTION 6: MAINTENANCE For optimum performance from this machine, this maintenance schedule must be strictly followed. OngoingTo minimize your risk of injury and maintain proper machine operation, shut down the machine imme-diately if you ever observe any of the i...

Model G0926 (Mfd. Since 11/20) -35- Review the troubleshooting procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the serial number and manufacture date of your machine...

-36- Model G0926 (Mfd. Since 11/20) Symptom Possible Cause Possible Solution Vibration when operating or cutting. 1. Loose or damaged blade.2. Blade wheels have contaminants loaded up on wheel surface. 3. Bent, damaged, or dull blade. 4. Machine component(s) loose.5. Worn wheel bearing.6. Blade whee...

Model G0926 (Mfd. Since 11/20) -37- 3. Remove brush caps (see Figure 44) and worn brushes from motor. 4. Replace both motor brushes and install brush caps. 5. Install motor cover and secure with Phillips head screws removed in Step 2. Figure 44. Motor brush cap location. Brush Cap (1 of 2) 2. Remove...

-38- Model G0926 (Mfd. Since 11/20) Changing Blade Blades should be changed when they become dull, damaged, or when your operation requires a different blade. A list of optional replacement blades is listed on Page 32. We recommend keeping several sets of blades on-hand to avoid downtime and to be p...

Model G0926 (Mfd. Since 11/20) -41- 10. Tension blade. 11. While keeping body parts away from blade and machine, connect machine to power. 12. Repeat Steps 6–11 until blade tracks correctly. 13. DISCONNECT MACHINE FROM POWER! 14. Close frame guard and secure with (2) Phillips head screws removed in ...

Model G0926 (Mfd. Since 11/20) -43- Figure 57. Squaring blade. Hex Bolt 5. Loosen hex bolt shown in Figure 57, and rotate blade guide seat until blade is perpendicular to bed, then tighten hex bolt. 4. Place square on table bed and against edge of blade (see Figure 57), and check different points al...

Model G0926 (Mfd. Since 11/20) -45- SHOCK HAZARD. Working on wiring that is con-nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before ...

-46- Model G0926 (Mfd. Since 11/20) READ ELECTRICAL SAFETY ON PAGE 45! Wiring Diagram Neutral Hot Ground 110 VAC 5-15 Plug MOTOR AC1 AC2 M+ M- RX FUSE C1 18V B10K BLADE SPEED SENSOR LINE LOAD 2017120401B S CAPACITOR ON/OFF Switch KEDU HY7 20A/12A 125/250V Circuit Board PWM500C 10A 250V Circuit Break...

Model G0926 (Mfd. Since 11/20) -47- READ ELECTRICAL SAFETY ON PAGE 45! Electrical Component Photos Figure 64. ON/OFF switch wiring. Figure 61. Speed controls wiring. Figure 62. Circuit board wiring. Figure 63. Speed sensor.

Model G0926 (Mfd. Since 11/20) -49- BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0926001 MOTOR 3/4HP 120V 1-PH 56 P0926056 PHLP HD SCR M6-1 X 16 2 P0926002 CAP SCREW M5-.8 X 16 57 P0926057 KNOB BOLT M10-1.5 X 30, 12-LOBE, D...

Model G0926 (Mfd. Since 11/20) -51- BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. 311 312 313 399 303 396 395 397 398 302 301 300 304 306 305 307 308 309 310 397 398 Stand REF PART # DESCRIPTION REF PART # DESCRIPTION 300 P0926300 LOCK WASHER 8MM 310 P0926310 LOCK WASHER 6...