Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................... 3 Manual Accuracy ........................................... 3Contact Info.................................................... 3G0513 Series Combination Manual ............... 3Basic Controls ...............................
Page 5 - INTRODUCTION; Manual Accuracy; Contact Info
G0513 Series Bandsaws (Mfd. Since 07/18) -3- INTRODUCTION We are proud to provide a high-quality owner’s manual with your new machine! We made every effort to be exact with the instruc-tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of cont...
Page 6 - Basic Controls; Control Panel
-4- G0513 Series Bandsaws (Mfd. Since 07/18) Basic Controls Refer to Figures 1–4 and the following descrip- tions to become familiar with the basic controls and components of your bandsaw. Knowledge of these controls and terminology will help you better understand this manual. Control Panel The 2-bu...
Page 7 - Rear Controls
G0513 Series Bandsaws (Mfd. Since 07/18) -5- Rear Controls F. Wheel Cover Lock Knobs: Secure the wheel covers. G. Quick-Release Blade Tension Lever: Adjusts blade tension for quick blade chang-es. H. Blade Tracking Knob and Lock Lever: Moves and locks upper wheel tilt for blade tracking. I. Table Ti...
Page 10 - NOTICE; Safety Instructions for Machinery
-8- G0513 Series Bandsaws (Mfd. Since 07/18) ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and...
Page 12 - Additional Safety for Bandsaws
-10- G0513 Series Bandsaws (Mfd. Since 07/18) Additional Safety for Bandsaws Serious cuts, amputation, or death can occur from contact with the moving saw blade during operation or if blade breakage occurs. To reduce this risk, anyone operating this machine MUST completely heed the hazards and warni...
Page 13 - SECTION 2: POWER SUPPLY; Availability; Circuit Information
G0513 Series Bandsaws (Mfd. Since 07/18) -11- SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To...
Page 14 - Grounding Requirements; Circuit Requirements
-12- G0513 Series Bandsaws (Mfd. Since 07/18) Figure 5. Typical 6-15 plug and receptacle. Grounding Pin Current Carrying Prongs 6-15 PLUG GROUNDED 6-15 RECEPTACLE Grounding Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of e...
Page 17 - Unpacking
G0513 Series Bandsaws (Mfd. Since 07/18) -15- SECTION 3: SETUP This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage. If items are damaged, please call us immediately at (570) 546-9663. IMPORT...
Page 18 - Hardware Recognition Chart
-16- G0513 Series Bandsaws (Mfd. Since 07/18) Hardware Recognition Chart USE THIS CHART TO MATCH UPHARDWARE DURING THE INVENTORYAND ASSEMBLY PROCESS. 5mm 5 mm Flat Head Cap Screw
Page 19 - Inventory
G0513 Series Bandsaws (Mfd. Since 07/18) -17- Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of exped...
Page 23 - Cleanup
G0513 Series Bandsaws (Mfd. Since 07/18) -21- T23692—Orange Power DegreaserA great product for removing the waxy ship-ping grease from the non-painted parts of the machine during clean up. Figure 15. T23692 Orange Power Degreaser. The unpainted surfaces of your machine are coated with a heavy-duty r...
Page 24 - Bandsaw; Using Eye Bolt; Site Considerations; Floor Load
-22- G0513 Series Bandsaws (Mfd. Since 07/18) Moving & Placing Bandsaw Special care should be taken when moving this bandsaw. Only use one of the following methods to lift or move this bandsaw. Using Eye Bolt 1. Move the crate to the prepared location, then remove the crate from the shipping pal...
Page 25 - Using Wood Blocks; Bolting to Concrete Floors; Mounting
G0513 Series Bandsaws (Mfd. Since 07/18) -23- Using Wood Blocks 1. Move the crate to the prepared location, then remove the crate from the shipping pallet. 2. Unbolt the bandsaw from the pallet. 3. Carefully place the forklift forks under the head and insert a 1x4 block between the head and the left...
Page 26 - Assembly
-24- G0513 Series Bandsaws (Mfd. Since 07/18) 4. Loosen blade tension by rotating the quick- release tension lever clockwise, as shown in Figure 23. Figure 23. Quick-release tension lever. Tighten Loosen 5. Adjust the upper and lower blade guides away from the blade. Refer to Adjusting Blade Guides ...
Page 30 - Initial Blade Tracking; IMPORTANT
-28- G0513 Series Bandsaws (Mfd. Since 07/18) Initial Blade Tracking Blade tracking is primarily affected by the tilt of the upper wheel, known as “center tracking.” However, the alignment of both wheels plays an important part as well (see the Aligning Wheels instructions on Page 68 for more detail...
Page 31 - Adjusting Positive
G0513 Series Bandsaws (Mfd. Since 07/18) -29- 6. Loosen the lock lever on the back of the bandsaw (see Figure 37) so that the blade tracking knob can rotate. 7. Spin the upper wheel with one hand and rotate the tracking control knob in small amounts with the other hand until the blade consistently r...
Page 32 - Dust Collection
-30- G0513 Series Bandsaws (Mfd. Since 07/18) Figure 39. Dust hose attached to bottom dust port. Dust Collection To connect a dust collection hose: 1. Fit a 4" dust hose over each dust port and secure them in place with a hose clamp (see Figure 39). 2. Tug the hoses to make sure they do not come...
Page 34 - Test Run
-32- G0513 Series Bandsaws (Mfd. Since 07/18) G0513X2B, G0513X2F, & G0513X2BF Only a. Insert the key into the power switch (see Figure 42), then turn it to the "1". Figure 42. G0513X2B and G0513X2BF control panel. Power Switch ON Button OFF Button b. Verify that the machine is operating ...
Page 35 - OFF Button; Tensioning Blade; Flutter Method
G0513 Series Bandsaws (Mfd. Since 07/18) -33- e. Push the OFF button in, then twist it clockwise so it pops out. When the OFF button pops out, the switch is reset and ready for operation (see Figure 43). OFF Button Figure 43. Resetting the OFF button. f. Turn the key in the power switch to "0...
Page 36 - Deflection Method
-34- G0513 Series Bandsaws (Mfd. Since 07/18) Deflection Method The deflection method is more subjective than the flutter method. Each blade deflects differently and every user must determine what "moderate pres-sure" means. The following are general guide-lines for tensioning the blade with...
Page 41 - Aligning Table
G0513 Series Bandsaws (Mfd. Since 07/18) -39- 3. Loosen the lateral rod cap screw and slide the guide block to position the blade guides approximately 0.016" behind the blade gul-lets, as illustrated in Figure 55. Note: The 0.016" spacing is ideal, although with larger blades it may not be p...
Page 42 - Aligning Fence
-40- G0513 Series Bandsaws (Mfd. Since 07/18) — If the distance is not the same at the front and back of the table, adjust the table until it is. 6. Place a square on the table and against the back of the blade, as shown in Figure 57. The table should be perpendicular to the back of the blade. — If ...
Page 43 - Calibrating Miter
G0513 Series Bandsaws (Mfd. Since 07/18) -41- Aligning Fence (G0513X2B & G0513X2BF) 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure the table is aligned with the blade (see Aligning Table on Page 39 for detailed instructions). 3. Install the fence and lock it in place next to the miter slot. 4. L...
Page 44 - SECTION 4: OPERATIONS; Operation Overview
-42- G0513 Series Bandsaws (Mfd. Since 07/18) SECTION 4: OPERATIONS Operation Overview The purpose of this overview is to provide the nov-ice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are...
Page 46 - General Overview; Straight Cuts
-44- G0513 Series Bandsaws (Mfd. Since 07/18) Workpiece Inspection Some wood workpieces are not safe to cut or may require modification before they are safe to cut. Before cutting wood, get in the habit of inspecting all workpieces for the following: • Material Type: This machine is intended for cut...
Page 47 - Table Tilt
G0513 Series Bandsaws (Mfd. Since 07/18) -45- Table Tilt Model Tilt Specifications G0513, G0513ANV ................... 10° left, 45° rightG0513X2 ..................................... 5° left, 45° rightG0513X2B .................................. 5° left, 45° rightG0513X2BF .............................
Page 49 - Blade Selection; Blade Terminology; Blade Length
G0513 Series Bandsaws (Mfd. Since 07/18) -47- Blade Selection Selecting the right blade for the cutting task requires knowledge about blade characteristics and cutting priorities (i.e. speed, finish, etc.). Blade Terminology A B C D E F G H I Figure 68. Bandsaw blade components. A. Kerf: The amount ...
Page 50 - Tooth Set; Tooth Type
-48- G0513 Series Bandsaws (Mfd. Since 07/18) Bimetal Blade: A strip of high-speed tool steel is precision welded to a flexible carbon blade, then teeth are ground into the blade to provide good edge-holding qualities for blades taking a lot of abuse (see Figure 70). Carbon Steel Blade Weld High-Spe...
Page 51 - Blade Selection Chart
G0513 Series Bandsaws (Mfd. Since 07/18) -49- Blade Selection Chart Cutting Operation Blade Width Narrow ( 1 ⁄ 8 " – 1 ⁄ 4 ") Medium ( 3 ⁄ 16 "– 1 ⁄ 2 ") Wide ( 1 ⁄ 2 "– 3 ⁄ 4 ") Resawing R H S C Ripping Thin Stock R H S M Ripping Thick Stock R H S C Ripping Round Stock R H S...
Page 52 - Blade Breakage; Blade Care
-50- G0513 Series Bandsaws (Mfd. Since 07/18) Blade Breakage Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable in some cases, since it is the natural result of the peculiar stresses that bandsaw blades must endure. Blade breakage is also due to avoidable circum-stance...
Page 53 - Blade Changes; Installing Blade
G0513 Series Bandsaws (Mfd. Since 07/18) -51- Blade Changes All saw blades are danger- ous and may cause per- sonal injury. To reduce the risk of being injured, wear heavy leather gloves when handling saw blades. Figure 74. Placing blade on the wheels. 4. Tighten the blade tension lever. 5. Adjust t...
Page 54 - Blade Speed
-52- G0513 Series Bandsaws (Mfd. Since 07/18) Blade Speed The blade speed can be adjusted to 1700 or 3500 FPM. Speed adjustments are made by moving the V-belt position on the motor and wheel pulleys. Most woodcutting can be performed successfully at the higher blade speeds. Slower blade speeds gener...
Page 55 - Crosscutting; Resawing
G0513 Series Bandsaws (Mfd. Since 07/18) -53- Crosscutting Crosscutting is the process of cutting across the grain of wood. For plywood and other processed wood, crosscutting simply means cutting across the width of the material. To make a 90˚ crosscut: 1. Mark the workpiece on the edge where you wa...
Page 56 - Cutting Curves
-54- G0513 Series Bandsaws (Mfd. Since 07/18) To resaw a workpiece: 1. Verify that the bandsaw is setup properly and that the table is perpendicular to the blade. 2. Use the widest blade your bandsaw will accept. Note: The blade must also be sharp and clean. 3. Install the resaw fence, set it to the...
Page 57 - Stacked Cuts
G0513 Series Bandsaws (Mfd. Since 07/18) -55- Stacked Cuts One of the benefits of a bandsaw is its ability to cut multiple copies of a particular shape by stack-ing a number of workpieces together. Before mak-ing stacked cuts, ensure that both the table and the blade are properly adjusted to 90°. Ot...
Page 58 - SECTION 5: ACCESSORIES; order online at
-56- G0513 Series Bandsaws (Mfd. Since 07/18) SECTION 5: ACCESSORIES ACCESSORIES 131 1 ⁄ 2 " Carbon Steel Replacement Blades Model Width TPI Type Gauge H4803 1 ⁄ 8 " 14 Raker 0.025 H4804 1 ⁄ 4 " 6 Hook 0.025 H4805 1 ⁄ 4 " 18 Raker 0.025 H4806 3 ⁄ 8 " 10 Raker 0.025 H4807 1 ⁄ 2 &#...
Page 59 - Recommended Metal Protectants; Basic Eye Protection
G0513 Series Bandsaws (Mfd. Since 07/18) -57- Recommended Metal Protectants G5562—SLIPIT ® 1 Qt. Gel G5563—SLIPIT ® 12 Oz. Spray G2871—Boeshield ® T-9 12 Oz. Spray G2870—Boeshield ® T-9 4 Oz. Spray H3788—G96 ® Gun Treatment 12 Oz. Spray H3789—G96 ® Gun Treatment 4.5 Oz. Spray Figure 85. Recommended ...
Page 60 - SECTION 6: MAINTENANCE; Schedule; Blade Post Rack
-58- G0513 Series Bandsaws (Mfd. Since 07/18) SECTION 6: MAINTENANCE For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check:• Loose mounting bolts. • Worn or damaged saw blade. • Worn or damaged wires. • C...
Page 62 - Troubleshooting
-60- G0513 Series Bandsaws (Mfd. Since 07/18) Review the troubleshooting procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the serial number and manufacture date of yo...
Page 66 - Blade Lead
-64- G0513 Series Bandsaws (Mfd. Since 07/18) "Blade Lead" means that the blade does not cut straight when using the fence or miter gauge (see Figure 94). This is a common condition with all bandsaws. Worn or damaged blades may cause lead and replacing them will fix the problem. Still, if yo...
Page 70 - Aligning Wheels; Checking Coplanarity
-68- G0513 Series Bandsaws (Mfd. Since 07/18) Aligning Wheels Components and Hardware Needed: Qty 56" Long 2x4 ..................................................... 1 Tools Needed:Hex Wrenches 4 & 6 mm ............................. 1 EaWrench 13mm ...............................................
Page 71 - Shimming Upper Wheel
G0513 Series Bandsaws (Mfd. Since 07/18) -69- — If the wheels are coplanar (Figure 104, A), the straightedge will evenly touch the top and bottom of both wheels. — If the wheels are not coplanar (Figure 104, B), place the straightedge on the lower wheel first (ensuring that it touches both the top a...
Page 72 - Adjusting Lower Wheel; Magnetic Brake
-70- G0513 Series Bandsaws (Mfd. Since 07/18) 8. When the wheels are coplanar, place a mark on each wheel where you held the straight-edge. This assures repeated accuracy every time you adjust your wheels. Note: When wheels are properly coplanar, the blade may not be centered on the crown of the whe...
Page 73 - Wiring Safety Instructions
G0513 Series Bandsaws (Mfd. Since 07/18) -71- SHOCK HAZARD. Working on wiring that is con-nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machi...
Page 81 - Blade Guides
G0513 Series Bandsaws (Mfd. Since 07/18) -79- BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. G0513 & G0513ANV Table, Trunnion & Lower Blade Guides REF PART # DESCRIPTION REF PART # DESCRIPTION 77 P0513077 LOCK WASHER 8MM 118 P0513118 LOCK HANDLE M8-1.25 96 P0513096 ...
Page 83 - Miter Gauge
G0513 Series Bandsaws (Mfd. Since 07/18) -81- BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. G0513 & G0513ANV Upper Blade Guides & Miter Gauge 165 174V2 150 160 137 142 136 140 141 145 144 143 147 134 146 149 171 138 138-1 172 168 170 169 6 163 167 166 162 161V2 163...
Page 84 - Miter Gauge Parts List
-82- G0513 Series Bandsaws (Mfd. Since 07/18) BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. G0513 & G0513ANV Upper Blade Guides & Miter Gauge Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 6 P0513006 SET SCREW M5-.8 X 5 161V2 P0513161V2 THREADED BUSHING V...
Page 100 - G0513X2F Guides & Trunnions Parts List
-98- G0513 Series Bandsaws (Mfd. Since 07/18) BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. G0513X2, G0513X2B, G0513X2BF & G0513X2F Guides & Trunnions Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 98 P0513X2098 CAP SCREW M10-1.5 X 35 151-7 P0513X2151-7 E...
Page 102 - Table
-100- G0513 Series Bandsaws (Mfd. Since 07/18) BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. G0513X2B & G0513X2BF Fence Assembly & Table 157 157-1 157-12 157-10 157-11 157-14V2 157-15 157-16 157-16 157-17V2 157-18 157-13 157-13 157-2 157-3V2 157-4 157-5 157-6 157-7...
Page 105 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
