Page 2 - Quick Reference; 800 Series Cooling with Electric Heat; Control Panel; 800 Series Heat Pump with Backup Electric Heat
Quick Reference 2800 Series Cooling with Electric Heat 2800 and 3800 Series Control Panel 5800 Series Control Panel Full Specs on pages 54 and 55ALL UNITS REQUIRE POWER CONNECTION KITPower Connection Kit determines resistance heat output 7000 Btuh units do not activate 5 KW resistance heater MODEL N...
Page 3 - 65-Volt Sub-Base and Direct Connected Units; Important; Essential Elements Ordering Overview
ge.com Electric Heat Amps include electric heater and fan motor current draw. 265-volt units are to be permanently connected in compliance with National Electrical Code and local codes and have a factory-installed junction box on the chassis. Each 265-volt sub-base kit consists of sub-base with appr...
Page 4 - The Zoneline; “L” shaped condenser coil.; Deluxe Dry Air 25 Models; Cooling With Resistance Heat; • Remove 25% More Moisture than other Zoneline Models,; The Newest Innovation from GE; Dehumidifier Heat Pipe from Heat Pipe; COMPARISON OF DRY AIR 25 DEHUMIDIFICATION*; Removes
4 The Zoneline ® 2800, 800 and 5800 Series have incorporated changes suggested by customers, along with enhancements by GE’s Technology Team and changes necessary to meet new UL and NEC requirements. “L” shaped condenser coil. The “Partial Open Vent Air” feature was a specific request by a customer....
Page 5 - Table of Contents; Important Notice
5 ge.com Table of Contents Front Cover 1 Mini Specs 2800, 800 and 5800 Series 2 Mini Specs Power Connection Kits and Nomenclature The 2800/800/5800 and Dry 25 4 Table of Contents 5 Introduction 6 The Zoneline System 7 Features and BenefitsFeatures Table 8 Features and Benefits 9-11 Auxiliary Control...
Page 6 - Introduction; Deluxe Line Standard Features:; Premium Line Standard Features:
6 Introduction This manual is designed to provide product, performance and application information to our customers and their architects and engineers for use in selection and design of a zonal comfort control system utilizing GE Zoneline ® Packaged Terminal Air Conditioners (PTAC) and Packaged Term...
Page 7 - Optional Accessories of the Zoneline System
7 ge.com The Zoneline ® System The typical Zoneline installation consists of the wall case (or sleeve), chassis, and exterior grille. Some installations may use a sub-base for support of the unit or for ease of electrical connections. Each of the components should be the standard products offered by...
Page 8 - AZ
8 Zoneline ® Features AZ AZ AZ 2800 800 5800 Enhanced Dehumidification — Dry Air 25 Optional N/A N/A Cooling EER Range (20 Volts/265 Volts) 10.2 - 12.7 10.0 - 12.7 10.2 - 1.0 Heating COP Range (20 Volts/265 Volts) N/A .2 - .6 .2 - .6 Heat Source — Electric Resistance Heat Standard — — Heat Source — ...
Page 9 - Features and Benefits
9 ge.com Features and Benefits Standard Physical Dimensions GE has maintained the same dimensions since 1961 — 42" wide x 16" high x 1-/4" deepReplacement of older units is made easy. Weather-Protected Electrical Components Vital electrical components are protected from the weather by lo...
Page 10 - Limits are set by dip switches on auxiliary control panel.
10 Features and Benefits Fan-Only Setting – HIGH/LOW The unit provides the option of selecting either HIGH or LOW speed for Fan-Only operation. Fan-Cycle Switch – “SmartFan” Unique “SmartFan” allows unit to operate fan continuous in cooling operation and fan cycle in heating to provide better guest ...
Page 11 - Up-Front Air Filters; Vent CFM High Speed; Enhanced Dehumidification; 800 Series with the Dry Air 25 heat pipe; Locking Door Kit
11 ge.com Features and Benefits Up-Front Air Filters Two interchangeable up-front filters, easy to remove and reinstall, may be cleaned without opening or removing the room front.Clean filters by brushing, vacuuming or back-flushing under faucet or shower head. Easy Clean Air Discharge Area 2800 and...
Page 12 - Auxiliary Control Switches; Cooling Temperature Limits; Heating Temperature Limits
12 Auxiliary Control Switches These switches are located behind the room cabinet under the control panel. 2800 and 800 Series Switches Description Left Switches (1) ALL I2R Heat pump override — Down — Normal heat pump operation Up — resistance heat only (800 Series only) (2) C: FAN Fan control for c...
Page 14 - Central Desk Control; Important CDC Comments (all series applicable); CDC Terminal Location and Typical Wiring
14 Central Desk Control Some installations may want to govern the ability of the unit to operate from a control device remote to the unit or even remote to the room in which the unit is located. The general term given to systems such as this is Central Desk Control. The most common installation of t...
Page 15 - remains operational if the unit is connected to; Field Wiring Terminal; Remote Thermostat Control; Resistance Heat Models; RAK806 Universal Control Cover Label
15 ge.com The AC voltage may not be compatible with some solid-state thermostats. The fan speed for the 2800 Series in remote thermostat operation is selected by the connection of the fan wire from the thermostat to either the HIGH or LOW terminal on the unit. See the sketch of the unit terminals fo...
Page 16 - Heat Pump Models
16 Remote Thermostat Control Heat Pump Models The Zoneline ® 800 and 5800 Series heat pump units may be connected to a single-stage cooling/two-stage heating thermostat designed for use with heat pump systems. GE offers thermostats compatible with the 800 and 5800 series units: RAK147 — mechanical m...
Page 17 - Number Of; Field-Supplied Relay Specifications
17 ge.com Remote Thermostat Control Multiple Units Connected to One Remote Thermostat (2800 Series) One remote control thermostat may be used to control multiple resistance heat Zoneline units, however the units may not be wired direct. Since each Zoneline unit has an integral transformer, direct wi...
Page 18 - Heat Pumps and Energy Savings; • GE Zoneline; Balance Point
18 Heat Pumps and Energy Savings • GE Zoneline ® Heat Pumps are designed to provide cost-efficient heat pump operation while monitoring room conditions to maintain comfort. The units employ a logic system monitoring both outdoor and indoor temperatures to determine the heat source, thus increasing e...
Page 19 - Zoneline Heat Pump Heat Source Logic
19 ge.com Heat Pumps and Energy Savings Heat Pump Operation — Zoneline 800 and 5800 Series Heat sources: Heat pump, heat pump and simultaneous electric resistance heat or electric resistance heat.Zoneline heat pumps employ a highly featured microprocessor control system interfaced with thermistors t...
Page 20 - Application Comments; units. It is important that any air; Air Distribution
20 High Wall Mount — For units mounted high in the wall, the discharge louvers should be at a setting that provides the most horizontal air discharge. Recommended installation is at least " below the ceiling. In installations where units are close to the ceiling, the most horizontal discharge an...
Page 21 - Dimensions; RAB71A WALL CASE; RAB77 WALL CASE; WALL OPENING
21 ge.com Dimensions RAB71A WALL CASE WALL OPENING 16-1/4" MIN. x 42-1/4" MIN. RAB77 WALL CASE WALL OPENING 16-1/2" MIN. x 42-/8" MIN. WALL CASE WITH CHASSIS INSTALLED WALL CASE WITH SUB-BASE *SHOWN WITH ACCESS COVERS REMOVED. NOTE: CAUTION - REMOVE KNOCKOUTS FROM INSIDE OUT. Install...
Page 22 - Wall Case
22 Wall Case A choice of wall cases is available for the Zoneline. ® RAB71A — This insulated case is constructed of heavy-gauge galvanized steel and finished with a protective baked-enamel finish for protection and appearance. Design of the case provides for support of the chassis and free draining ...
Page 23 - Wall Case Installation Data; General
2 ge.com Sub-Base (Continued) RAK204D0P 208/20 volt 0-amp receptacle. Receptacle is NEMA6-0R with 18" of #12AWG wires attached to the receptacle. Short power connection kit included. Chaseway included.The junction box (RAK4002A for 2800 and 800 Series units; RAK4002B for 5800 Series units) that ...
Page 24 - Masonry Wall Construction
24 Wall Case Installation Data (Continued) For new construction, early planning with the architect is necessary. Unit location, electrical connection locations, and wall openings of the proper dimensions are essential to avoid the necessity of rework, fillers, framing, moving electrical outlets, and...
Page 25 - Case Angles
25 ge.com Do not remove the stiffener from inside the wall case or the weather closure panel from the outside face of the wall case until the outdoor grille and chassis are ready to be installed.Installation of Wall Case in Wall Opening1. Position the wall case into the wall. The room side edge of t...
Page 34 - Condensate Disposal Systems; Series Packaged Terminal Air Conditioners
4 Condensate Disposal Systems Cooling Condensate Air conditioners produce condensate water as a result of lowering the humidity of the area being conditioned. When the indoor coil temperature is below the dew point, moisture in the air condenses into water droplets on the coil. This water drains to ...
Page 37 - Ducted Installations; 800 and 800 Series Zoneline units may be used; New Ducted Installations; Components; Ducted Application Considerations
7 ge.com Ducted Installations 2800 and 800 Series Zoneline units may be used in ducted installations. With a ducted installation it is possible to condition the air in two areas that have a common wall separating them. A special adapter mounts on the wall case and a transition piece directs the air ...
Page 40 - Exterior Grilles; Outdoor Grille
40 Exterior Grilles Four styles of outdoor grilles are available for exterior treatments. The standard stamped aluminum grille (RAG60), the molded architectural louvered exterior grilles (RAG61-6), the molded architectural louvered exterior grilles with flange (RAG64-66), and the extruded aluminum a...
Page 41 - The louver should be attached to the wall case in a manner
41 ge.com The architectural design of a building may dictate the use of special or oversized louvers for aesthetic reasons. Louvers other than standard Zoneline exterior grilles may be used on the Zoneline unit, however, these special louvers, or any special exterior architectural treatments of the ...
Page 43 - Wiring harness can be ordered separately as RAK4002CW.; Replacement of Existing Chassis; Line-Cord Connected Units; Typical Line Cord; Maximum Cord Extension; Receptacle; Enclosure cover removed.
4 ge.com Type Mfg Part No Configuration 15 AMP Tandem NEMA6-15R Hubbell P&S 5661 5661 20 AMP Perpendicular NEMA6-20R Hubbell P&S 5461 5871 0 AMP Large Tandem NEMA6-0R Hubbell P&S 90 590 Essential Elements Ordering Overview RAK4002A Wiring harness can be ordered separately as RAK4002CW. 2...
Page 44 - Maximum Connected Load; The maximum connected load of a Zoneline
44 Maximum Connected Load The maximum connected load of a Zoneline ® unit occurs when the unit is in resistance heating operation. The maximum amperage shown in the tables below is the combined total of the resistance heater and the indoor fan motor. 20/208-Volt Line Cord Connected Units Power Conne...
Page 46 - Latent System Capacity
46 Latent System Capacity The total capacity of an air conditioner is made up of the Sensible capacity, the output of the unit used to remove heat from the air in the area being conditioned, and the Latent capacity, the output of the unit used to dehumidify the air in the area being conditioned. For...
Page 47 - Formula for Calculating Operating Costs Using Above Data:; Normal Yearly Operating Data; Heat Loss KW x Heating Degree Days x “C” x Cost Per KWH
47 ge.com Formula for Calculating Operating Costs Using Above Data: Normal Yearly Operating Data (Cooling Hours based on 75°F indoor temperature with air conditioner sized to meet the design conditions.) ASHRAE Heating Estimated Degree Cooling Location Days Hours ALABAMA Birmingham 2,551 1,90 Huntsv...
Page 50 - Typical 5800 Series Wiring Diagram
50 1 2 3 4 5 6 7 8 9 10 YL YL OR OR BK BK BL BL RD RD ROOM ID. COI L OD. COI L OUTDOOR HEA TER CN1 MAIN BOARD UNIT CN5 CN2 CN104 CN6 & 7 1 2 CN3 WH WH YL YL BK BK 12 57 CN103 OPERATION BOARD UNIT CN301 & 302 TRANSFORMER 1 2 BR CN203 CN107 ICR BOARD UNIT (OPTIONAL) CN202 CN201 13 1 3 RD RD CN...
Page 51 - Suggested Bid Form Specifications
51 ge.com The following are suggested specifications for the Zoneline ® 2800 Series Packaged Terminal Air Conditioner, the 800 Series Packaged Terminal Heat Pump and the 5800 Series Packaged Terminal Heat Pump. The contractor will furnish Packaged Terminal Air Conditioners of the sizes and capacitie...
Page 52 - Additional specifications for GE Zoneline
52 Suggested Bid Form Specifications (continued) Additional specifications for GE Zoneline ® 800 or 5800 Series Packaged Terminal Heat Pump Heat pump units shall provide operation that will either: A) automatically phase-in partial electric resistance heat, if outdoor temperature is below 46°F, simu...
Page 54 - EXAMPLE; Power connection kits are required on all
54 Zoneline ® Chassis Nomenclature EXAMPLE Receptacles/Sub-Bases RAK204U RAK204D15P RAK204D20P RAK204D0P RAK204E15 RAK204E20 RAK204E0 Voltage N/A 20/208 20/208 20/208 265 265 265 Amps N/A 15 20 0 15 20 0 Receptacle N/A NEMA6-20R NEMA6-20R NEMA6-0R NEMA7-15R NEMA7-20R NEMA7-0R 20/208-Volt sub-bases i...
Page 55 - Specifications
55 ge.com Specifications Deluxe series – heat pump units Premium series – heat pump units 265V Models AZ28E07E AZ28E09E AZ28E12E AZ28E15E AZ28E07EAP AZ28E09EAP AZ28E12EAP Capacity Cooling BTUH 7,100 9,000 11,700 14,600 6,800 8,600 11,200 EER (BTU/Watt) 12.7 12.0 11.5 10.2 12.1 11.5 11.0 Dehumidifica...
Page 56 - Complete Accessory List
56 Complete Accessory List Kit Number Description For Additional Information Refer to Page RAA6 Spare Filters for AZ2800, AZ800 and AZ5800 Series units (10 pairs per box) 11 RAB71A Steel Wall Case – 1 /4" deep 22 RAB7116 Steel Wall Case – 16" deep 22 RAB7124 Steel Wall Case – 24" deep 22...
Page 57 - General Installation Suggestions; Electrical Wiring Installation
57 ge.com General Installation Suggestions Many times poor or non-existent caulking around the exterior of the wall case results in air infiltration causing the unit to run excessively. One way to check for air infiltration is to look under and around the unit to the outdoors. If you can see light, ...
Page 58 - Ducted Installation Comments; What is covered
58 General Installation Suggestions Ducted Installation Comments New Installations The GE Zoneline ® 2800 and 800 series are approved for ducted installation using the GE Duct Adapter model RAK6052 and the GE Duct Extension RAK601. A field-fabricated duct extension with the same interior measurement...
Page 60 - A century of quality and innovation; GE Consumer & Industrial
A century of quality and innovation For more than a century, GE has been committed to producing innovative products that change the way people live. The result of thorough research and rigorous testing, GE appliances are designed for years of dependable performance. Today, the GE tradition of qualit...
