Page 2 - Quick Reference; 500 Series Cooling with Electric Heat; Control Panel; 500 Series Heat Pump with Backup Resistance Heat
2 Quick Reference 2500 Series Cooling with Electric Heat MODEL COOLING Cooling Electric Heat Electric Electric Min. Circuit NUMBER (Btuh) Watts EER (Btuh) Heater Heat Protection Watts Amps (Amps) AZ25E07D2* 7100/6900 600/585 11.8/11.8 8600/7100 2550/2090 11.0/10.0 15 AZ25E07D3* 7100/6900 600/585 11....
Page 3 - 500 Series Heat Pump with Backup Resistance Heat; Zoneline; Example
3 LEGEND COP – Coefficient of Performance EER – Energy Efficient Ratio * – Covers All Model Versions Quick Reference 5500 Series Control Panel 5500 Series Heat Pump with Backup Resistance Heat MODEL COOLING Voltage Cooling Reverse NUMBER (Btuh) 60 hz Watts EER COP Cycle Heat 1-phase (Btuh) AZ55H07DA...
Page 5 - Table of Contents; Features and Benefits; Important Notice
5 Table of Contents Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Mini-Specs 2500 and 3500 series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 6 - Introduction; Advantages of the GE Zoneline
6 Introduction This manual is designed to provide product, performanceand application information to our customers and theirarchitects and engineers for use in selection and design of azonal comfort control system utilizing GE Zoneline ® Packaged Terminal Air Conditioners (PTAC) and PackagedTerminal...
Page 7 - Components of the Zoneline; Room Cabinet; Deluxe Series shown; Typical Installation; Optional Accessories of the Zoneline; Duct Adapter; Chaseway
7 The Zoneline ® System The typical Zoneline installation consists of the wall case (or sleeve), chassis, and exterior grille. Some installations may use asub-base for support of the unit or for ease of electrical connections. Each of the components should be the standard productsoffered by GE or, i...
Page 9 - 500 Series have universal heater
9 Features and Benefits Standard Physical Dimensions GE has maintained the same dimension since 1961- 42" widex 16” high x 13 3/4" deep.Replacement of older units made easy. Weather Protected Electrical Components Vital electrical components are protected from the weatherby locating them on ...
Page 10 - Cooling Temperature Limits
10 Indoor Fan Speed Selections - AUTO/HIGH Unit may be operated in HIGH HEAT, AUTO HEAT, HIGH COOL or AUTO COOL.In “AUTO”, the indoor fan will be in low speed for quieteroperation if the room temperature is within 1.8°F of the setpoint, or in high speed if the room temperature is morethan 1.8°F away...
Page 11 - - A door with a lock, that replaces the standard
11 Up-Front Air Filters Two up-front filters, easyto remove and reinstall,may be cleaned withoutremoving the room front.Clean by brushing,vacuuming, or backflushing under faucet orshower head. Easy Clean Air Discharge Area 2500 and 3500 series units have an out-of-sight vertical protective screen ov...
Page 12 - Auxiliar y Control Switches; Switches
12 Auxiliar y Control Switches These switches are located behind the room cabinet under the control panel. 2500 and 3500 Series Switches Description (1) ALL I2R Heat pump override - Down - heat pump operationUp - resistance heat only (not used on 2500 series) (2) C:FAN Fan control for cooling operat...
Page 14 - Central Desk Control; No exter nal voltage may be applied to the unit through; NOT PERMITTED
14 Central Desk Control Some installations may want to govern the ability of the unitto operate from a control device remote to the unit or evenremote to the room in which the unit is located. Thegeneral term given to systems such as this is Central Desk Control . The most common installation of thi...
Page 15 - Remote Thermostat Control; Resistance Heat Models; Freeze Sentinel
15 Remote Thermostat Control In some installations, control of theoperation of the unit at a locationremote to the unit itself may be desired.Unit mounting locations (high in thewall or over a transom) resulting ininaccessible unit mounted controls canbe connected to a remote thermostat.Other instal...
Page 16 - RAK806 Universal Control Cover Label; - solid state digital manual
16 Remote Thermostat Control RAK806 Universal Control Cover Label When a Zoneline unit is using a remote thermostat control, the RAK806 Universal Control Cover Label isrecommended. The RAK806 is only available in a package of 10 labels. The label is placed over the control paneldirecting the user to...
Page 17 - See RAK806 Universal Control cover Label on page 15.
Remote Thermostat Control When connected to a remote thermostat, the indoor airtemperature sensing is shifted from the unit to the remotethermostat. For this reason, the units will operate slightlydifferently when connected to a remote thermostat. Thefollowing chart shows the unit operation when con...
Page 20 - • Heat Pump Operation - Zoneline 5500 Series; Heat pump defrost - Zoneline 5500 Series; The microprocessor; Heat pump condensate; See page 34 for information on; Zoneline 5500 Series Heat Source Logic
20 Heat Pumps and EnergySavings • Heat Pump Operation - Zoneline 5500 Series Heat sources: Heat pump, heat pump and simultaneouselectric resistance heat, or electric resistance heat The Zoneline 5500 Series heat pumps employ a highlyfeatured microprocessor control system interfaced withthermistors t...
Page 21 - Application Comments; : If an air conditioner is undersized (cooling; Air Distribution; All room cabinets return air through the front of the unit.
21 Application Comments Use and Care Manual and installation instructions areshipped with Zoneline units. It is important that any airconditioning system be properly sized and applied in orderto achieve the desired temperature and humidity levels withthe space to be conditioned. Air conditioners are...
Page 22 - Dimensions
22 Dimensions RAB71 WALL CASE WALL OPENING 16-1/4" MIN. x 42-1/4" MIN. RAB77 WALL CASE WALL OPENING 16-1/2" MIN. x 42-3/8" MIN. WALL CASE WITH CHASSIS INSTALLED WALL CASE WITH SUB-BASE *SHOWN WITH ACCESS COVERS REMOVED.NOTE: CAUTION - REMOVE KNOCKOUTS FROM INSIDE OUT. Installation In...
Page 23 - Wall Case
23 Wall Case A choice of wall cases is available for the Zoneline unit. RAB71 - This insulated case is constructed ofheavy gauge galvanizedsteel and finished with aprotective baked enamelfinish for protection andappearance. Design ofthe case provides forsupport of the chassis andfree draining of any...
Page 24 - Wall Case Installation Data; General; Window, Curtain and Panel Wall Construction
24 Sub-Base (Cont.) There are separate internal compartments to permitseparation of low voltage (Class 2) connections from linevoltage connections as required by NEC. Conduit containingbuilding wiring enters the sub-base through knockoutslocated in the rear or bottom of the sub-base and is notaccess...
Page 26 - ASTENING W; Figure 1
26 FRAMING FOR W ALL CASE BRICK VENEER AND FRAME CONSTRUCTION F ASTENING W ALL CASE Figure 1 F igure 2 MAIN STUD JACK STUDS HEADER – 4" x 4" OR 2 - 2" x 4" ON EDGE 16-1/4" MIN. RAB71 16-1/2" MIN. RAB77 ADJUST ABLE FRAMING TO SECURE THIS DIMENSION 42-1/4" MIN. (RAB71) 42-3...
Page 27 - Cord Set Connected
27 W ALL SECTION – DET AILED SIDE VIEW FRAME AND BRICK VENEER INST ALLA TION Cord Set Connected CAULK* Sub-Base Connected CAULK* STEEL LINTEL RAB71 13-3/4" RAB77 13-7/8" 20-7/8" (RAB71) 21" (RAB77) ROOM CABINET 2" MIN. MOUNTING SCREWS BY INST ALLER RAB71 16" RAB77 16-1/4"...
Page 34 - Condensate Disposal Systems; All Zoneline Series; Packaged Terminal Air Conditioners and
34 Condensate Disposal Systems Cooling Condensate Air conditioners produce condensate water as a result oflowering the humidity of the area being conditioned. Whenthe indoor coil temperature is below the dew point,moisture in the air condenses into water droplets on thecoil. This water drains to a p...
Page 35 - ALL CASE WITH RAD10 DRAIN KIT
35 W ALL CASE WITH RAD10 DRAIN KIT EXTERNAL DRAIN SEE P AGE 36 FOR INTERNAL DRAIN SEE P A GE 36 NOTE #6 SCREWS REAR GRILLE “A” MET AL “B” PLASTIC SQUARE DRAIN HOLES NEOPRENE SPONGE GASKET 1/2" O.D. 90° ELBOW DRAIN TUBE STEEL MOUNTING PLA T E USE TYPE “A” SCREW FOR MET AL CASE (RAB71) AND TYPE “B...
Page 37 - Components; Duct Extension RAK601; Slope-Front Discharge Units
37 Ducted Installations 2500 and 3500 Series Zoneline units may beused in ducted installations. With a ducted installation it is possible to condition the airin two areas that have a common wall separating them. Aspecial adapter mounts on the wall case and a transitionpiece directs the air from the ...
Page 38 - DUCTED APPLICA
38 DUCTED APPLICA TION (AZ2500/3500 SERIES) 44" DUCT ADAPTER EXTENSION HAS 1/2" INSULA TION NOTES: 1. RAK6052 kit includes duct adapter , transition and mounting hardware. 2. RAK601 duct extension may be installed at either end of the RAK6052 duct adapter . Maximum duct extension length is 1...
Page 39 - DUCTED DET; Line Cord Installation
39 DUCTED DET AILED SIDE VIEWS (AZ2500/3500 SERIES) SEE P AGE 38 FOR ALL NOTES Line Cord Installation CAULK* Sub-Base Installation ANY CONSTRUCTION 12-3/4" MAX. 6-1/2" 10" 7-3/32" RAK6052 ADAPTER 16-1/8" TRANSITION ROOM CABINET 3/4" MIN. W A LL TO CASE EDGE W ALL CASE FINISHE...
Page 40 - Exterior Grilles; If an existing grille is not
40 Exterior Grilles Four styles of outdoor grilles are available for exteriortreatments. The standard stamped aluminum grille(RAG60), the molded architectural louvered exterior grilles(RAG61-63), the molded architectural louvered exteriorgrilles with flange (RAG64-66), and the extruded aluminumarchi...
Page 42 - is accomplished by ordering the
42 Power Connection Kits ForPremium Series (5500) The Zoneline 5500 Series units are connected to thebuilding power supply by a unique power connection kit. By utilizing a separate universal power connection (UPC)kit, each unit is capable of providing various outputs ofelectric resistance heat to mo...
Page 43 - Permanent Connection Kits; are available for 265 volt; All wiring, including installation of receptacle, must; Replacement of Existing Chassis; Line Cord Connected Units; existing sub-base is the full width of the wall case,; If the; existing sub-base is not the full width of the wall case
43 Power Connection Kits ForPremium Series (5500) 265 or 277 Volt Installations National Electrical Code (Article 440 section G) requirespermanent connection for installation on circuit in excess of250 volts. Permanent Connection Kits are available for 265 volt installations. The regular kit consist...
Page 44 - Covers all model versions.
44 Maximum Connected Load For Deluxe Series (2500 and 3500) The maximum connected load of a Zoneline unit occurs when the unit is in resistance heating operation. The maximumamperage shown in the tables below is the combined total of the resistance heater and the indoor fan motor. Model 230 V 208 V ...
Page 45 - Capacities and COP at Various Outdoor Temperatures
45 Cooling Performance Data Heat Pump Performance Data Total Capacity - BTU/Hr. BTUH At 80°F D.B. - 67°F W.B. Temperature of Air Entering Condenser 75 82 85 95 105 115 AZ AZ AZ AZ 25E07D 25E09D 25E12D 25E15D 25E07E 25E09E 25E12E 25E15E 7750 9900 12800 15900 7580 9690 12590 15620 7500 9600 12500 1550...
Page 46 - Latent System Capacity; The total capacity of an air conditioner is made up of the; Sensible; capacity, the output of the unit used to remove heat; Latent
46 Latent System Capacity The total capacity of an air conditioner is made up of the Sensible capacity, the output of the unit used to remove heat from the air in the area being conditioned, and the Latent capacity, the output of the unit used to dehumidify the air inthe area being conditioned. For ...
Page 47 - Normal Yearly Operating Data; Formula for Calculating Operating Costs Using Above Data:
47 Normal Yearly Operating Data Formula for Calculating Operating Costs Using Above Data: Heating* - = Operating Cost *The above formula is for electric resistance heating only. Power consumption using the Zoneline Heat Pumps should be adjusted by Seasonal Performance Factor (SPF). The local power s...
Page 48 - Typical 2500 Series Wiring Diagram
48 MAIN BOARD UNIT CN1 OR OR YL YL ID. COIL ROOM 1 2 3 4 5 6 CN5 CN3 1 2 CN2 CN104 WH WH YL YL CN103 BK BK TRANSFORMER RY103 BK RD BK WH RD CN101 CN102 1 3 5 1 3 5 1 2 5 7 DRIVE BOARD UNIT RY102 RY101 CN8 NR101 Varistor BR YL FM BK WH RD GY BL FM ID. FAN MOTOR OD. FAN MOTOR RUNNING CAPACITOR RUNNING...
Page 49 - Typical 3500 Series Wiring Diagram
49 MAIN BOARD UNIT CN1 OR OR YL YL ID. COIL ROOM 1 2 3 4 5 6 CN5 CN3 1 2 CN2 CN104 WH WH YL YL CN103 BK BK TRANSFORMER RY103 BK RD BK WH RD CN101 CN102 1 3 5 1 3 5 1 2 5 7 DRIVE BOARD UNIT RY102 RY101 CN8 NR101 Varistor BR YL FM BK WH RD GY BL FM ID. FAN MOTOR OD. FAN MOTOR RUNNING CAPACITOR RUNNING...
Page 50 - Typical 5500 Series Wiring Diagram
50 1 2 3 4 5 6 7 8 9 10 YL YL OR OR BK BK BL BL RD RD ROOM ID. COIL OD. COIL OUTDOOR HEA TER CN1 MAIN BOARD UNIT CN5 CN2 CN104 CN6 & 7 1 2 CN3 WH WH YL YL BK BK 1 2 5 7 CN103 OPERATION BOARD UNIT CN301 & 302 TRANSFORMER 1 2 BR CN203 CN107 ICR BOARD UNIT (OPTIONAL) CN202 CN201 13 1 3 RD RD CN...
Page 51 - Chassis
51 Suggested Bid FormSpecifications The following are suggested specifications for the Zoneline 2500Series Packaged Terminal Air Conditioner, the 3500 seriesPackaged Terminal Heat Pump and the 5500 series PackagedTerminal Heat Pump. The contractor will furnish Packaged Terminal AirConditioners of th...
Page 54 - Heater Table
54 Deluxe Line: 2500,Dry Air 25 & 3500 Series - Models are manufactured with fixed heaterwattages with the appropriate power cordattached (all 265 volt models arepermanently connected). 5.0 KW heatersare not available on 7,000 BTUH models. Zoneline ® Chassis Nomenclature The Zoneline chassis is ...
Page 55 - Power Connection Kits are; Power Connection Kits; 65 Volt
55 Receptacles/Sub-Bases Tandem 230/208V 15 Amp NEMA6-20R Perpendicular 230/208V 20 Amp NEMA6-20R Large Tandem 230/208V 30 Amp NEMA6-30R 265V 15 Amp NEMA7-15R; receptacle used on 265V sub-base 265V 20 Amp NEMA7-20R; receptacle used on 265V sub-base 265V 30 Amp NEMA7-30R; receptacle used on 265V sub-...
Page 56 - Complete Accessor y List
56 Kit Number Description For Additional Information Refer to Page RAA62A Spare filters for AZ25, AZ35, and AZ55 Models (10 per box) 10 RAB71 Steel Wall Case - 13 3/4” deep 22 RAB7116 Steel Wall Case - 16” deep 22 RAB7124 Steel Wall Case - 24” deep 22 RAB7128 Steel Wall Case - 28” deep 22 RAB7131 St...
Page 58 - Ducted Installation Comments; New Installations
58 Ducted Installation Comments New Installations The GE Zoneline 2500 and 3500 series are approved forducted installation using the GE Duct Adapter modelRAK6052 and the GE Duct Extension RAK601. A fieldfabricated duct extension with the same interiormeasurements as the RAK601 may be used with theRA...
Page 59 - Alphabetical Index; Categor y
59 Alphabetical Index Categor y Page No. Accessor y List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Application Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 60 - WHAT IS COVERED; FULL ONE-YEAR WARRANTY; GE Appliances
ZONELINEWARRANTY Staple sales slip or cancelled check here. Proof of originalpurchase date is needed to obtain service under warranty.For service in the U.S., call 800-GE-CARES. In Canada,contact: Manager, Consumer Relations, Camco Inc., 5800Keaton Crescent, Mississauga, Ontario, Canada L5R 3K2. WHA...