Page 2 - Product Overview; Figure 1
2 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Product Overview Product Overview The Cisco 7000 and Cisco 7507 replacement chassis comprise the sheet metal housing, front chassispanels, and all internal components (MAS-7K and MAS-7507, respectively). An optionalreplacement chassis is s...
Page 6 - Prerequisites
6 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Prerequisites Prerequisites Before you move a chassis or any of the system components, review the safety guidelines andrequirements in this section and ensure that you have the necessary parts and tools you will need. Warning This warning ...
Page 7 - Safety Guidelines; Warning; Keep tools and chassis components away from walk areas.
Cisco 7000 and Cisco 7507 Chassis Replacement Instructions 7 Prerequisites Safety Guidelines The following guidelines will help to ensure your safety and protect the equipment. This list is notinclusive of all potentially hazardous situations, so be alert. Warning Before working on a system that has...
Page 8 - Lifting the Chassis Safely
8 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Prerequisites Lifting the Chassis Safely The chassis weighs 76 pounds when empty (no processor modules or power supplies installed) and145 pounds when fully configured with two power supplies and all interface slots populated.Whenever you ...
Page 9 - Safety with Electricity; Never install telephone wiring during a lightning storm.; Use caution when installing or modifying telephone lines.; Cable Strain Relief
Cisco 7000 and Cisco 7507 Chassis Replacement Instructions 9 Prerequisites Safety with Electricity Follow these basic guidelines when working with any electrical equipment: • Before beginning any procedures, locate the emergency power-off switch for the room in whichyou are working. • Never assume t...
Page 10 - List of Parts and Tools; Number 2 Phillips screwdriver; Preventing Electrostatic Discharge Damage; Caution
10 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Prerequisites • Multimode Fiber Distributed Data Interface (FDDI) connectors use small plastic arms on twosides of the connector that act like springs and are constrained by the inside of the connector port.To remove a multimode cable fro...
Page 11 - Following are guidelines for preventing ESD damage:; should be within the range of 1 and 10 megohms.; Preparing the Work Area; Unpacking the Chassis
Cisco 7000 and Cisco 7507 Chassis Replacement Instructions 11 Unpacking the Chassis Following are guidelines for preventing ESD damage: • Always use an ESD strap and ensure that it makes good skin contact. • When removing or installing an LED board, connect the equipment end of the ground strap to a...
Page 13 - Replacing a Rack-Mounted Chassis; Adding a New Chassis to the Rack; with the heaviest component at the bottom of the rack.; network interface cables.
Cisco 7000 and Cisco 7507 Chassis Replacement Instructions 13 Replacing a Rack-Mounted Chassis Adding a New Chassis to the Rack If there is sufficient rack space to install the replacement chassis before you remove the existingsystem, proceed as follows. Step 1 Follow the instructions in the section...
Page 14 - Replacing the Existing Rack-Mounted Chassis; Turn all power supplies OFF.; Note
14 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Replacing a Rack-Mounted Chassis Caution To prevent damage, never attempt to lift or support the front of the chassis with the plastic front panels. The panels can break away and allow the chassis to drop. Step 9 To remove the empty chass...
Page 18 - Moving System Components; Moving the Processor Modules
18 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Moving System Components Moving System Components The following sections describe the procedures for removing each processor module and powersupply from the old chassis and installing it in the new chassis. Move and install all processorm...
Page 21 - Proceed to the next section to move the power supplies.; Moving Power Supplies; Follow these steps to move a power supply:
Cisco 7000 and Cisco 7507 Chassis Replacement Instructions 21 Moving System Components Step 6 While keeping the carrier at a 90-degree orientation to the backplane, carefully slide thecarrier into the slot until the back of the faceplate makes contact with the ejector levers. (SeeFigure 8b.) Step 7 ...
Page 22 - Repeat Steps 2 through 9 for the second power supply, if any.
22 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Moving System Components Note Use both hands to handle power supplies. Each weighs 20 pounds. If the power supply resists when you attempt to pull it out of the bay, the switch is probably not fully in the OFF (O) position,or the captive ...
Page 24 - Verifying the Installation; Checking Connections; Check the power supplies for the following:; Restarting the System
24 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Verifying the Installation Verifying the Installation This section provides instructions for first ensuring that all connections are secure and then forrestarting the system and verifying that it operates correctly. If the system does not...
Page 25 - Normal LED is on
Cisco 7000 and Cisco 7507 Chassis Replacement Instructions 25 Verifying the Installation Step 2 After turning on the lower power supply, turn ON the upper power supply (if one is present)for redundant power. The upper power LED on the front of the chassis will go on. Step 3 While the system initiali...
Page 26 - Troubleshooting the Installation; LED Descriptions; Power Supply LEDs
26 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Verifying the Installation Troubleshooting the Installation Follow the procedures in this section if the system does not restart and boot as expected. Most often,problems you encounter while replacing the components in a new chassis are c...
Page 28 - System Front Panel LEDs; Front Panel LEDs (Cisco 7000 Shown—Identical to Cisco 7507)
28 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Verifying the Installation In systems with a single power supply, and in systems with redundant power when both powersupplies are being shut down, the DC fail (or output fail) LED goes on momentarily as the systemramps down, but goes out ...
Page 30 - EJECT
30 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Verifying the Installation Route Switch Processor LEDs (Cisco 7507) Figure 16 shows the two LEDs on the RSP2. They indicate the system and RSP2 status. The normalLED goes on to indicate that the system is operational. During normal operat...
Page 31 - The SP or interface processor has failed.
Cisco 7000 and Cisco 7507 Chassis Replacement Instructions 31 Verifying the Installation Interface Processor, SP, and SSP LEDs The SP or SSP (on the Cisco 7000) and all interface processors contain an enabled LED. When on,this LED indicates that the SP or interface processor is operational and that ...
Page 32 - If the boot error goes on then goes off as expected, proceed to Step 5.
32 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Verifying the Installation Step 3 Listen for the system blower. It generates about 60 dB, so you should immediately hear itstart operating. If you determine that the power supplies are functioning normally and thatthe blower is faulty, co...
Page 34 - Router name
34 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Verifying the Installation Figure 17 Cisco 7000 Port Configuration Worksheet Circle one: AIP/CIP/EIP/FIP/FSIP/HIP/TRIP 0/0 0/1 0/2 0/3 0/4 0/5 0/6 0/7 Slot 3 3/0 3/1 3/2 3/3 3/4 3/5 3/6 3/7 Slot 4 4/0 4/1 4/2 4/3 4/4 4/5 4/6 4/7 Router na...
Page 36 - Translated Safety Warnings; Power Disconnection Warning; siitä virta ja kytke virtajohto irti.; Power Supply Warning
36 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Translated Safety Warnings Translated Safety Warnings Following are translations of the safety warnings that appear throughout this publication: Power Disconnection Warning Warning Before working on a system that has an on/off switch, tur...
Page 37 - Power Supply Disconnection Warning; AC units disconnect the power at the circuit breaker on DC units.
Cisco 7000 and Cisco 7507 Chassis Replacement Instructions 37 Translated Safety Warnings Varoitus Älä kosketa virtalähdettä virtajohdon ollessa kytkettynä. Virrankatkaisimella varustetuissa järjestelmissä on virtalähteen sisällä jäljellä verkkojännite, vaikka virrankatkaisin onkatkaistu-asennossa vi...
Page 38 - Electric Shock Warning; disconnect the two power supply cords before servicing the unit.
38 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Translated Safety Warnings Attention Avant de travailler sur un châssis ou à proximité d'une alimentation électrique, débrancher le cordon d'alimentation des unités en courant alternatif ; couper l'alimentation des unitésen courant contin...
Page 39 - Chassis Lifting Warning
Cisco 7000 and Cisco 7507 Chassis Replacement Instructions 39 Translated Safety Warnings ¡Advertencia! Puede ser que este equipo posea más de un cable de alimentación. Para reducir el riesgo de descarga eléctrica, desenchufar los dos cables antes de proceder al mantenimiento de launidad. Varning! De...
Page 40 - DC Power Disconnection Warning
40 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Translated Safety Warnings Advarsel Det er nødvendig med to personer for å løfte kabinettet. Ta tak i kabinettet under den nedre kanten, og løft med begge hender. Unngå personskade ved å holde ryggen rett og løfte medbena, ikke ryggen. Un...
Page 41 - Lightning Activity Warning; werken of kabels aan te sluiten of te ontkoppelen.
Cisco 7000 and Cisco 7507 Chassis Replacement Instructions 41 Translated Safety Warnings Avvertenza Prima di svolgere una qualsiasi delle procedure seguenti, verificare che il circuito CC non sia alimentato. Per verificare che tutta l’alimentazione sia scollegata (OFF), individuarel’interruttore aut...
Page 42 - Chassis Warning—Rack-Mounting and Servicing; Waarschuwing; naar boven te laden met het zwaarste onderdeel onderaan in het rek.; Varoitus; kaikkein raskaimmalla esineellä ja siirry sitten sen yläosaan.; Attention; en plaçant l'élément le plus lourd dans le bas.
42 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Translated Safety Warnings Chassis Warning—Rack-Mounting and Servicing Warning To prevent bodily injury when mounting or servicing this unit in a rack, you must take special precautions to ensure that the system remains stable. The follow...
Page 43 - montare nel supporto.; Advarsel; bunnen og opp med den tyngste komponenten nederst i kabinettet.; Aviso; na parte inferior da estante, arrumando-os de baixo para cima.
Cisco 7000 and Cisco 7507 Chassis Replacement Instructions 43 Translated Safety Warnings Warnung Zur Vermeidung von Körperverletzung beim Anbringen oder Warten dieser Einheit in einem Gestell müssen Sie besondere Vorkehrungen treffen, um sicherzustellen, daß das Systemstabil bleibt. Die folgenden Ri...
Page 45 - DC Power Supply Wiring Warning
Cisco 7000 and Cisco 7507 Chassis Replacement Instructions 45 Translated Safety Warnings Attention Quand des fils torsadés sont nécessaires, utiliser des douilles terminales homologuées telles que celles à circuit fermé ou du type à plage ouverte avec cosses rebroussées. Ces douillesterminales doive...
Page 46 - DC Power Connection Warning
46 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Translated Safety Warnings Attention La figure illustre le bloc de connexion de l'alimentation en courant continu. Câbler l'alimentation en courant continu en fixant les cosses qui conviennent aux extrémités câbléesconformément au schéma....
Page 48 - Cisco Information Online; You can access CIO in the following ways:; To obtain general
48 Cisco 7000 and Cisco 7507 Chassis Replacement Instructions Cisco Information Online Cisco Information Online Cisco Information Online (CIO) is Cisco Systems’ primary, real-time support channel. Maintenancecustomers and partners can self-register on CIO to obtain additional content and services. A...