Breville BCG400SIL - Troubleshooting Guide

Breville BCG400SIL

Breville BCG400SIL – Troubleshooting Guide, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – INTRODUCTION; during use at some point. This is usually due to a worn out impeller; This is a 3D printed part.
  • Page 3 – Step 1 — Inspect your grinder impeller
  • Page 4 – Step 2 — Obtaining a new impeller; Shapeways BCG800XL Impeller Shop; Step 3 — Tools you'll need
  • Page 5 – Step 4 — Remove hopper, upper burrs, and lower burrs; Remove the hopper and upper burrs.
  • Page 6 – Step 5 — Remove the base; Unwrap the power cord and remove the 4 screws from the base.
  • Page 7 – Step 6 — Remove 4 screws holding the top on; Flip the grinder over and slowly lift away the top.
  • Page 8 – Step 7 — Remove the front display; Remove the two screws from the top of the display.
  • Page 9 – Step 8 — Gear / Burr holder Assembly Removal; Be sure the grind knob is turned to the finest setting.
  • Page 11 – Step 11 — Installing the 3D Printed Impeller Replacement; of the fit-up with the Shapeways printed part.
  • Page 12 – Step 12 — Checking Fit and Burr Elevation; and then come
  • Page 13 – Step 13 — Reinstall the Gear / Burr holder assembly; Avoid rotating these pieces to maintain alignment.
  • Page 14 – Step 14 — Optional Modification for Better Grind Adjustment Range
  • Page 15 – Step 15 — Reinstall the Display and the Conical Lower Burr
  • Page 16 – Step 16 — Put the top back on and screw it back in; Put the plastic top back on.
  • Page 17 – Step 17 — Reinstall the bottom; Screw back in the four base screws.
  • Page 18 – Step 18 — Reinstall upper burrs and hopper; and perhaps help us spread awareness. Cheers!
  • Page 20 – Step 20 — Troubleshooting #2 - Burr Clearance
  • Page 22 – This is not yet verified to
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BCG800XL Grinder Jamming due to Worn

Impeller

This guide will walk through replacing the impeller to fix the most common cause of jamming with

the Breville BCG800XL and BCG800 Smart Grinder.

Written By: Ben Gottemoller

BCG800XL Grinder Jamming due to Worn…

Draft: 2020-12-02

Guide ID: 62905 -

This document was generated on 2020-12-04 12:47:34 PM (MST).

© iFixit — CC BY-NC-SA

www.iFixit.com

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Summary

Page 2 - INTRODUCTION; during use at some point. This is usually due to a worn out impeller; This is a 3D printed part.

INTRODUCTION Many users of the BCG800XL SmartGrinder experience jamming or clogging and a horrible gear- stripping, clacking sort of sound during use at some point. This is usually due to a worn out impeller or -less commonly- a stripped drive gear. This guide will show you how to inspect the and re...

Page 3 - Step 1 — Inspect your grinder impeller

Step 1 — Inspect your grinder impeller Unplug your grinder before completing this repair to avoid electric shock.  Remove the hopper and take the upper burrs out. Empty out any coffee grounds (An air gun orvacuum helps) and then inspect the impeller blades.  If the impeller can fit through the hol...

Page 4 - Step 2 — Obtaining a new impeller; Shapeways BCG800XL Impeller Shop; Step 3 — Tools you'll need

Step 2 — Obtaining a new impeller I modeled and 3D printed this replacement part it several times at the local library. I've made thefinal design available for printing at www.shapeways.com (See link below). Of course, you canalso model your own design if you wish to spend the time.  Shapeways BCG8...

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