Woods RCC42 - Manuals

S a f e t y 5 Safety Video Order Form (8/2/2005) Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHSor DVD video outlining Industrial and Agricultural Mower Safety Practices . The 22 minute video, developed in cooperation with AEM (Association of Equipment Manu...

6 S a fe ty Safety Video Order Form (Rev. 2/6/2006) Free Mower / Cutter Safety Video Order Form 3 (Select one) … VHS Format - VHS01052 Safety Video … DVD Format - DVD01052 Safety Video Please send me Name: ________________________________________ Phone: __________________ Address: __________________...

S a f e t y 7 RCC42 (Rev. 7/29/2005) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To locate your neare...

8 S a f e t y RCC42 (Rev. 7/29/2005) (Safety Rules continued from previous page) Full chain, rubber, or steel band shielding must be installed when operating in populated areas orother areas where thrown objects could injure peo-ple or damage property. • If this machine is not equipped with full cha...

S a f e t y 9 RCC42 (Rev. 7/29/2005) equipment for eyes, hair, hands, hearing, and head;and respirator or filter mask where appropriate. Make sure attachment is properly secured, adjusted, and in good operating condition. Keep all persons away from operator control a r e a w hi l e p e r f or mi n g...

1 0 S a fe ty MAN0224 (Rev. 5/2/2008) 1 - SERIAL NUMBER PLATE 5 - PN 20106RED REFLECTOR 9" MODEL NO. SERIAL NO. Woods Equipment Company Oregon, Illinois, U.S.A. 2 - PN 1006682 ROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running. Before mowing, c...

S a fe ty 11 MAN0224 (Rev. 5/2/2008) 9 - PN 1004114 4 - PN 1006681 BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or ...

1 2 O p e r a t i o n MAN0224 (Rev. 9/30/2005) OPERATION The operator is responsible for the safe operation ofthe cutter. The operator must be properly trained.Operators should be familiar with the cutter, the tractor,and all safety practices before starting operation. Readthe safety rules and safet...

O p e r a t i o n 1 3 MAN0224 (Rev. 9/30/2005) INSTALLATION AND REMOVAL OF DRIVELINE (TRACTOR PTO) To Install: Pull locking collar back and at the same time pushdriveline onto tractor PTO shaft until locking deviceengages. To Remove: Hold driveline in position, pull locking collar back, andslide dri...

1 4 O p e r a t i o n MAN0224 (Rev. 9/30/2005) Figure 3 . Top Link Adjustment Figure 4 . 3-Point Arms & Top Link Attached to Cutter QUICK HITCH ATTACHMENT (FIGURE 5) 1. Remove nut and washer from hitch pin and lowerA-frame bars to the second mounting hole. 2. Attach open end of floating link (3)...

1 6 O w n e r S e r v i c e MAN0224 (Rev. 7/29/2005) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this ...

O w n e r S e r v i c e 1 7 MAN0224 (Rev. 7/29/2005) Figure 7 . Jackstand Placement and Lubrication Points SERVICING BLADES Removing Blades 1. Disconnect driveline from tractor PTO. 2. Raise cutter and block securely (see Figure 7). 3. Open blade access cover and align crossbar (43)with blade access...

1 8 O w n e r S e r v i c e MAN0224 (Rev. 7/29/2005) Sharpening Blades NOTICE ■ When sharpening blades, grind the same amount on each blade to maintain balance.Replace blades in pairs. Unbalanced blades willcause excessive vibration, which can damagegearbox bearings. Vibration may also cause struc-t...

O w n e r S e r v i c e 1 9 MAN0224 (Rev. 7/29/2005) 4. Hold clutch hub (3) solid and turn shaft to makesure clutch slips. 5. If clutch does not slip freely, disassemble andclean the thrust plate faces (4), flange yoke (1),and clutch hub (3). 6. Reassemble clutch. 7. Tighten spring (5) until it is a...

2 0 O w n e r S e r v i c e MAN0224 (Rev. 7/29/2005) REPLACING SHEAR BOLTS NOTICE ■ Always use approved 1/2" NC x 3" grade 2 shear bolt as a replacement part. Using a hardenedbolt or shear pin may result in damage to drivelineor gearbox. 1. Remove driveline shield bell (1). 2. Remove damaged...

Tr o u b l e s h o o t i n g 2 1 MAN0224 (Rev. 7/29/2005) TROUBLESHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut lower in center of swath than at edge Height of cutter lower at rear or front Adjust cutter height and attitude so that cutter rear and front are within 1/2" of s...

2 2 D e a l e r S e r v i c e MAN0224 (Rev. 7/29/2005) DEALER SERVICE The information in this section is written for dealerservice personnel. The repair described hererequires special skills and tools. If your shop is notproperly equipped or your mechanics are not prop-erly trained in this type of r...

D e a l e r S e r v i c e 2 3 MAN0224 (Rev. 7/29/2005) SEAL REPAIR(ON FLAT TOP, GEARBOX S/N 1162805AND BEFORE) (Figure 12) Vertical Shaft Seal Repair 1. Disconnect and remove the rear driveline from thegearbox. 2. Remove vent plug (27) and siphon gear lube fromhousing through this opening. 3. Remove...

2 4 D e a l e r S e r v i c e MAN0224 (Rev. 7/29/2005) Reassemble Gearbox 1. Clean housing, paying specific attention to areaswhere gaskets will be installed. 2. Wash housing and all components thoroughly.Select a clean area for gearbox assembly. Replaceall seals, bearings, and gaskets. All parts mu...

D e a l e r S e r v i c e 2 7 MAN0224 (Rev. 7/29/2005) GEARBOX REPAIR(ON CAST/CROWN TOP GEARBOX - S/N 1162806 AND ABOVE ONLY) (Figure 13) NOTE: Repair to this gearbox is limited to replacing bearings, seals, and gaskets. Replacing gears, shafts,and a housing is not cost effective. Purchasing a com-p...

2 8 D e a l e r S e r v i c e MAN0224 (Rev. 7/29/2005) 13. Slide input seal (4) onto input shaft (5) and pressinto housing flush with front using a tube of correctdiameter. Be careful not to damage seal lip. 14. Check gearbox housing for leaks by plugging allholes except one. Apply 4 psi compressed ...

D e a l e r S e r v i c e 2 9 MAN0224 (Rev. 7/29/2005) Crossbar Installation 1. Using emery cloth (220 or finer), remove surfacerust, Loctite ® , and foreign material from hub, splined gearbox vertical shaft, and crossbar asshown in Figure 16. Figure 16 . Typical Crossbar Assembly Refer to Figure 17...

D e a l e r S e r v i c e 3 1 MAN0224 (Rev. 7/29/2005) NOTES

3 2 A s s e m b l y MAN0224 (Rev. 9/30/2005) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this cutter is the responsibility of theWoods dealer. If should be delivered to the ownercompletely assembled, lubricated, and adjusted fornormal cutting conditions. Complete check lists on page...

A s s e m b l y 3 3 MAN0224 (Rev. 9/30/2005) Figure 24 . RCC42 Shipping Configuration and Assembled Unit Figure 25 . Shear Bolt Driveline Assembly Install Slip Clutch Driveline NOTICE ■ A grade 8 bolt must be used to attach clutch driveline to gearbox. NOTE: A new slip clutch, or one that has been i...

3 4 A s s e m b l y MAN0224 (Rev. 9/30/2005) 5. Align the holes in the driveline slip clutch andgearbox input shaft. Install and tighten bolt (5) andnut (6). 6. Lubricate rear driveline half and install frontdriveline half. Figure 26 . Optional Slip Clutch Driveline Assembly Shorten Driveline for Sp...

A s s e m b l y 3 5 MAN0224 (Rev. 9/30/2005) 9. Repeat step 8 for other half of drive. 10. File and clean cut ends of the both drive halves. Fill Gearbox Oil NOTICE ■ Gearbox is not filled at the factory. Prior to delivery to customer, make sure gearbox is filledonly half-full with 80W or 90W API GL...

3 6 D e a l e r C h e c k L i s ts MAN0224 (Rev. 7/29/2005) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) NOTICE ■ Gearbox was not filled at the factory. It must be serviced before operating cutter. (See Gearbox OilFill, page 29.) Failure to service will result in dam-age to g...

P a r ts 3 7 MAN0224 (Rev. 7/29/2005) PARTS INDEX RCC42 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 RCC42 ASSEMBLY PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 GEARBOX ASSEMBLY (FLAT TOP) . . . . . . . . . . . . . . . . . . ....

3 8 P a rts MAN0224 (Rev. 7/29/2005) RCC42 ASSEMBLY (Rev. 4/19/2011)

P a r ts 3 9 MAN0224 (Rev. 7/29/2005) RCC42 PARTS LIST Notes: Units with Serial Number 997812 and prior include tail wheel with fabricated steel hub. Units with Serial Number 997813 and after include tail wheel with cast iron hub. Item 18 (4 x 15 Notat tire/wheel) include cast iron hub. REF PART QTY...

4 2 P a rts MAN0224 (Rev. 7/29/2005) GEARBOX ASSEMBLY (CAST/CROWN TOP) REF PART QTY DESCRIPTION A 1032587 1 Gearbox repair assembly - S/N 1162806 & after 1 ----- 1 Housing 2 1019632 1 Inspection cover 3 ----- 1 22 Tooth gear 4 1018327 1 Input seal 5 ----- 1 Input shaft 6 ----- 1 Retaining ring 7...

4 8 A p p e n d i x Bolt Torque & Size Charts (Rev. 8/14/2002) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.Fasteners must always be replaced with the same grade as specified in the manual p...

A p p e n d i x 4 9 Bolt Torque & Size Charts (Rev. 8/14/02) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. 5/16 3/ 8 1/2 5/ 8 3/4 7/ 8 SAE Bolt Thread Sizes MM 25 50 75 100 125 150 175 IN 1 2 3 4 5 6 7 Metric Bolt Thr...

5 0 I n d e x MAN0224 (Rev. 7/29/2005) INDEX A Assembly Assemble Cutter 32 Dealer Set-up Instructions 32 Fill Gearbox Oil 35 Install Optional Chain Shielding 35 Rear Driveline Installation 32 Shear Bolt Driveline 32 Slip Clutch Driveline 33 Shorten Driveline 34 D Dealer Check Lists Check Lists Deliv...

F-3079 (Rev. 2/14/2011) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY All Models Except Mow’n Machine TM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference....

F-8494 (Rev. 6/23/2005) WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material andworkmanship for a period of ninety (90) days from the date...