Woods PRD6000, PRD7200, PRD8400 - Manuals

Page 2 - I n t r o d u c t i o n

2 I n t r o d u c t i o n Gen’l (Rev. 2/5/2007) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualar...

Page 3 - I n t r o d u c t i o n 3; TABLE OF CONTENTS

I n t r o d u c t i o n 3 MAN0475 (9/21/2005) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION . ...

Page 4 - I n t r o d u ct i o n; SPECIFICATIONS; WARNING

4 I n t r o d u ct i o n MAN0475 (9/21/2005) SPECIFICATIONS PRD6000 PRD7200 PRD8400 3-Point Hitch Category 1 Category 1 Category 1 Cutting Width 60" 72" 84" Cutting Height Range 1" - 5-1/2" 1" - 5-1/2" 1" - 4-1/4" Operating Weight with Chain Shielding 653 lbs 719 ...

Page 5 - S a f e t y 5; SAFETY RULES

S a f e t y 5 PRD Mower (9/13/2005) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To locate your near...

Page 6 - S a f e t y

6 S a f e t y PRD Mower (9/13/2005) (Safety Rules continued from previous page) Keep bystanders away from equipment. Do not operate or transport equipment while under the influence of alcohol or drugs. Operate only in daylight or good artificial light. Keep hands, feet, hair, and clothing aw...

Page 7 - S a f e t y 7

S a f e t y 7 PRD Mower (9/13/2005) Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins areinstalled securely to ensure equipment is in a safecondition before putting unit into service. Make sure all safety decals are installed. Replace if damaged. (See...

Page 8 - S a fe t y; SHIELD MISSING; DANGER; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!

8 S a fe t y MAN0475 (9/21/2005) SHIELD MISSING DO NOT OPERATE PUT SHIELD ON DANGER 18867--B 1 - 15503 2 - 18867 3 - Serial Number Plate MODEL NO. SERIAL NO. Woods Equipment Company Oregon, Illinois, U.S.A. BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decal...

Page 9 - S a f e t y 9; DANG; TO AVOID SERIOUS

S a f e t y 9 MAN0475 (9/21/2005) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! GUARD MISSING. DO NOT OPERATE. DANGER 33347E DANGER DANGER GUARD MISSING. DO NOT OPERATE. FALLING OFF CAN RESULT IN BEING RUN OVER. Tractor must be ...

Page 10 - 0 O p e r a t i o n; OPERATION; CAUTION

1 0 O p e r a t i o n MAN0475 (9/21/2005) OPERATION The operator is responsible for the safe operation ofthe mower. The operator must be properly trained.Operators should be familiar with the mower, the trac-tor, and all safety practices before starting operation.Read the safety rules and safety dec...

Page 11 - O p e r a t i o n 11; IMPORTANT

O p e r a t i o n 11 MAN0475 (9/21/2005) 1. Attach the mower hitch pins to the lower tractor lift arms and secure. 2. Attach tractor top link (1), Figure 2, to mower top link bracket attachment point A. Connect thedriveline to the tractor PTO shaft. Figure 2. Attachment Points Figure 3. Attaching Mo...

Page 12 - 2 O p e r a t i o n

1 2 O p e r a t i o n MAN0475 (9/21/2005) Figure 5. Height Adjustment with Caster Arm Spacers TRACTOR TOP LINK ADJUSTMENT When the cutting height is set, adjust tractor top linkuntil mower top link attachment point (A) is aligned ver-tically with mower hitch pin (B), Figure 6. Adjust tractor top lin...

Page 13 - O p e r a t i o n 1 3

O p e r a t i o n 1 3 MAN0475 (9/21/2005) Figure 8. Front Caster Arm Configuration for PRD6000 & PRD7200 Only FRONT CASTER WHEEL INTERFERENCE CHECK IMPORTANT ■ Do not operate tractor and mower until this interference check has been performed. If youchange tractors, you must perform the check for...

Page 14 - 4 O p e r a t i o n

1 4 O p e r a t i o n MAN0475 (9/21/2005) If mower becomes plugged causing belt to slip for overtwo seconds follow these steps: 1. Maneuver equipment into a previously cut area and allow mower to clear accumulated material. 2. Continue running at least two minutes, allowing pulleys to cool. Stopping...

Page 15 - O p e r a t i o n 1 5; NOTES

O p e r a t i o n 1 5 MAN0475 (9/21/2005) OWNER PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions on pages 5 to 9. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check that all shields...

Page 16 - 6 O w n e r S e r v i c e; OWNER SERVICE

1 6 O w n e r S e r v i c e MAN0475 (9/21/2005) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manua...

Page 17 - O w n e r S e r v i c e 1 7

O w n e r S e r v i c e 1 7 MAN0475 (9/21/2005) Figure 12. Lubrication Points & Chart REF DESCRIPTION FREQUENCY 1 Front U-Joint 8 Hours 2 Caster Wheel (Four wheels) 8 Hours 3 Caster Pivot (Four wheels) 8 Hours 4 Left Spindle (Access through hole) 24 Hours 5 Shield Bearings 8 Hours 6 Rear U-Joint...

Page 18 - 8 O w n e r S e r v i c e

1 8 O w n e r S e r v i c e MAN0475 (9/21/2005) Figure 13. Belt Routing BELT SERVICE Belt Replacement One of the major causes of belt failure is improperinstallation. Before installing a new belt, check the fol-lowing: 1. Check pulley shafts and bearings for wear. 2. Check pulley grooves for cleanli...

Page 19 - O w n e r S e r v i c e 1 9

O w n e r S e r v i c e 1 9 MAN0475 (9/21/2005) Blade Installation Your dealer can supply genuine replacement blades. Substitute blades may not meet originalequipment specifications and may be dangerous. Figure 14. Blade Assembly 1. Place cap screws (3) through outer holes in blade and spindle sha...

Page 20 - 0 Tro u b l e s h o o t i n g; TROUBLE SHOOTING

2 0 Tro u b l e s h o o t i n g MAN0475 (9/21/2005) TROUBLE SHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut higher in center of swath than at edge Height of mower higher at front than at rear Adjust mower height and attitude so that mower rear and front are within 1/2 inch of sa...

Page 21 - Tr o u b l e s h o o t i n g 2 1

Tr o u b l e s h o o t i n g 2 1 MAN0475 (9/21/2005) TROUBLE SHOOTING BELT CONDITIONS * Check belt for damage by laying it flat on the floor. A belt that does not lie flat (has humps or twists, indicating broken or stretched cords) must be replaced. PROBLEM POSSIBLE CAUSE SOLUTION Belt slippage Mowe...

Page 22 - 2 D e a l e r S e r v i c e; DEALER SERVICE

2 2 D e a l e r S e r v i c e MAN0475 (9/21/2005) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of repair...

Page 23 - D e a l e r S e r v i c e 2 3

D e a l e r S e r v i c e 2 3 MAN0475 (9/21/2005) Spindle Assembly Refer to Figure 17. Bearing cones and cups are designed to work together.It is important to position them so bearing cone tapermates with cup taper. 1. Lubricate new cups with a light oil. Place them in spindle housing so they will m...

Page 24 - 4 D e a l e r S e r v i c e

2 4 D e a l e r S e r v i c e MAN0475 (9/21/2005) . Figure 18. Gearbox Assembly GEARBOX REPAIR Read this entire section before starting any repair.Many steps are dependent on each other. Repair to this gearbox is limited to replacing bearings,seals, and gaskets. Replacing gears, shafts, and ahousing...

Page 25 - D e a l e r S e r v i c e 2 5

D e a l e r S e r v i c e 2 5 MAN0475 (9/21/2005) with an OD that will sit on the outside edge of theseal but will clear the housing. Tubing with an ODthat is too small will bow seal cage and ruin seal. 5. Carefully press seal into housing, avoiding distortion to the metal seal cage. Figure 19. Seal...

Page 26 - 6 D e a l e r S e r v i c e

2 6 D e a l e r S e r v i c e MAN0475 (9/21/2005) Gearbox Disassembly Refer to Figure 18. 1. Remove top cover (22) from housing. Turn gearbox upside down and pour out remaining gear oil fromgearbox. 2. Remove oil cap (20) (to be replaced). 3. Remove snap ring (10) and shim (13) from input shaft (3)....

Page 27 - D e a l e r S e r v i c e 2 7

D e a l e r S e r v i c e 2 7 MAN0475 (9/21/2005) 19. Check gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air andimmerse the gearbox in water to verify that thereare no leaks. 20. Remove gearbox from water and dry off with compressed air. Add SAE 80W or 90W EP oi...

Page 28 - 8 D e a l e r S e r v i c e

2 8 D e a l e r S e r v i c e MAN0475 (9/21/2005) 3. Clamp cup in vise as shown in Figure 25 and tap on yoke to completely remove cup from yoke.Repeat Step 2 and Step 3 for opposite cup. Figure 25 Figure 26 4. Place universal cross in vise as shown in Figure 26 and tap on yoke to remove cup. Repeat ...

Page 29 - A s s e m b l y 2 9; ASSEMBLY INSTRUCTIONS

A s s e m b l y 2 9 MAN0475 (9/21/2005) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this mower is the responsibility of theWoods dealer. If should be delivered to the owner com-pletely assembled, lubricated, and adjusted for normalcutting conditions. Complete Dealer Check Lists on p...

Page 30 - 0 A s s e m b l y

3 0 A s s e m b l y MAN0475 (9/21/2005) Install Top Link 9. Link, rear offset 10. Link, front offset 11. Link, U-bracket 30. Sleeve, .62 x .84 x 2.88 40. Screw, HHCS 1/2 NC x 4-3/4 GR5 44. Nut, flanged lock 1/2 NC Figure 30. Top Link Assembled 1. Insert cap screw (40) through rear offset links (9), ...

Page 31 - A s s e m b l y 3 1

A s s e m b l y 3 1 MAN0475 (9/21/2005) Fill Gearbox IMPORTANT ■ Gearbox is not filled at the factory. Prior to delivery, make sure each gearbox is filled half-fullwith 80W or 90W API GL-4 or GL-5 gear lube. 1. Make sure vent plug hole is clear. Fill gearbox half- full with high quality gear oil tha...

Page 32 - 2 A s s e m b l y

3 2 A s s e m b l y MAN0475 (9/21/2005) Figure 35. Quick Hitch Kit Installation (Optional) 3. Attach offset link (1) to lower hitch clevis using sleeves (3 & 8), two flat washers (9), cap screw(11), and hex nut (12) as shown in Figure 35. Donot tighten hardware. Repeat for opposite side. 4. Atta...

Page 33 - D e a l e r C h e c k L i s ts 3 3; DEALER CHECK LISTS

D e a l e r C h e c k L i s ts 3 3 MAN0475 (9/21/2005) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly toensure it is set up properly before delivering it to thecustomer. The following check lists are a reminder of points toinspect...

Page 34 - 4 N o te s

Page 35 - P a r ts 3 5; PARTS INDEX

P a r ts 3 5 MAN0475 (9/21/2005) PARTS INDEX MAIN FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 - 37 GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 DRIVESHAFT ASSEMBLY (WALTERSCHEID TWO-LOBE) . . . . . . . . 39 DRIVESHA...

Page 37 - P a r ts 3 7

P a r ts 3 7 MAN0475 (9/21/2005) PRD6000, PRD7200 & PRD8400 MAIN FRAME ASSEMBLY REF PART QTY DESCRIPTION 1 – – – – 1 Main Frame (not sold separately) 2 1016501 2 Hitch 3 20409 2 Clevis Pin, 7/8 x 3 4 1001244 1 V-Belt W99 (PRD6000) -or- 4 18879 1 V-Belt W112 (PRD7200) -or- 4 53418 1 V-Belt W157 (...

Page 39 - P a r ts 3 9

P a r ts 3 9 MAN0475 (9/21/2005) PRD6000, PRD7200 & PRD8400 DRIVESHAFT WALTERSCHEID (TWO-LOBE SHAFT) REF PART QTY DESCRIPTION A 40551 1 Complete Drive Shaft 1 40571 2 Yoke, 1-3/8 6-Spline QD 2 154 2 U-Joint Repair Kit L14R 3 40775 1 Pin, Spring 10 mm x 65 mm (Pkg of 10) 4 40572 1 Yoke, Inner Pro...

Page 41 - P a r ts 4 1

P a r ts 4 1 MAN0475 (9/21/2005) PRD6000, PRD7200 & PRD8400 BLADE & SPINDLE ASSEMBLY REF PART DESCRIPTION 1 37009 Nut, Jam 7/8 NF 2 10378 * Screw, HHCS 1/4 NC x 1 GR5 3 52898 Washer, Lock .929 x 1.66 4 1985 * Washer, Lock 1/4 5 34440 Bushing, H 1 Straight bore w/key 6 66694 Sheave, H 1 BK 4....

Page 43 - P a r ts 4 3

P a r ts 4 3 MAN0475 (9/21/2005) MULCHING KIT (OPTIONAL)

Page 46 - 6 A p p e n d i x; BOLT TORQUE CHART

4 6 A p p e n d i x Bolt Torque & Size Charts (Rev. 10/10/2005) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.Fasteners must always be replaced with the same grade as specified in the manual ...

Page 47 - A p p e n d i x 4 7; BOLT SIZE CHART

A p p e n d i x 4 7 Bolt Torque & Size Charts (Rev. 10/10/2005) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG ............................................................. Agriculture ATF ...............

Page 48 - 8 I n d e x; INDEX

4 8 I n d e x MAN0475 (9/21/2005) INDEX ASSEMBLY Dealer Set-Up Instructions 29Initial Oil Fill 31Optional Equipment Chain Shielding 31Front Roller 31Quick Hitch Kit 31Skid Shoe Kit 43, 45 DEALER CHECK LISTS Delivery (Dealer’s Responsibility) 33Pre-Delivery (Dealer’s Responsibility) 33 DEALER SERVICE...

Page 49 - WARRANTY

F-3079 (Rev. 6/1/2007) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY (All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Please Enter Information ...