Page 2 - I. SAFETY INFORMATION
i I. SAFETY INFORMATION This and the following page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Condensing Gas Furnaces. Please read and comply with the contents of these labels.
Page 3 - ii
All installations and services must be performed by qualified service personnel. ii This and the previous page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Condensing Gas Furnaces. Please read and comply with the contents of these labels. WARNING: If...
Page 5 - iv
All installations and services must be performed by qualified service personnel. iv : The CHB1/CDB1 furnace models are sealed combustion design, which does not require an air shutter adjustment (air shutters are not used) for proper flame characteristics. Burner box access cover must always be secur...
Page 11 - III. GENERAL INSTALLATION
All installations and services must be performed by qualified service personnel. 5 #8 x ½ TEK screws for mounting 2 x 4 J-box 300208 2 #10-32 x ½ green ground screw 300109 1 #10-32 hex nut 300110 1 3/16” dia. star washer 300270 1 Grounding instructions MG-966 1 Wire nut 300132 2 3” stainless steel h...
Page 14 - Figure 1; : These furnaces may NOT be common vented with any other appliance.
All installations and services must be performed by qualified service personnel. 8 Figure 1 The horizontal furnace installation should be on a service platform large enough to allow for proper clearances on all sides and service access to the front of the furnace (See Table 1). If the furnace is sus...
Page 17 - E. Direct Venting Through a Sidewall; and 3 for typical examples of proper terminations.
All installations and services must be performed by qualified service personnel. 11 NOTICE: The furnace model series CHB1 / CDB1 may be vented either through the sidewall or the roof. For sidewall instructions, continue to the following section. For roof venting, refer to Section III G, of this manu...
Page 18 - Exhaust Vent Terminal Location Clearance Requirements; The vent terminal shall; not
All installations and services must be performed by qualified service personnel. 12 Figure 3: Typical Relative Locations of Direct Vent Terminations When Sidewall Venting 3. Exhaust Vent Terminal Location Clearance Requirements a. The vent terminal shall be located at least 3-feet above any forced a...
Page 19 - . Vent Terminal Location Guidelines
All installations and services must be performed by qualified service personnel. 13 Figure 4: NFGC Minimum Clearances Between the Vent Terminal and Various Building Features 4 . Vent Terminal Location Guidelines
Page 20 - , for furnace models
All installations and services must be performed by qualified service personnel. 14 : Bushes, shrubs, or any vegetation that may restrict the flow of flue products must be kept away from vent and air intake terminations. Terminations must also be kept clear of any leaves, weeds, combustible material...
Page 21 - passage; Optional Direct Vent Terminations
All installations and services must be performed by qualified service personnel. 15 2. Measure and cut two (2), 2-inch diameter thermoplastic pipes 1-1/2 inches longer than the depth of the wall. (Cutting the pipe longer leaves a ¾ inch connection allowance at both ends of the pipe.) For 3-inch diam...
Page 22 - G. Connecting The Furnace To Roof Exhaust / Intake Terminations
All installations and services must be performed by qualified service personnel. 16 Figure 6: Optional Direct Vent Kits for the CHB1 / CDB1 Model Series of Furnaces G. Connecting The Furnace To Roof Exhaust / Intake Terminations If it is not desirable, or feasible, to vent the furnace through a side...
Page 26 - immediately; must; be composed of 3-inch diameter PVC pipe and pipefittings; only; inch diameter
All installations and services must be performed by qualified service personnel. 20 NOTICE: For models CDB1-100 and CDB1-125 used in horizontal applications, immediately transition from 2-inch to 3-inch diameter pipe by installing the 3-inch x 2-inch diameter PVC reducer just outside the furnace cas...
Page 29 - Application
All installations and services must be performed by qualified service personnel. 23 Figure 15. Condensate Trap Assembly Mounted On the Model Series CDB1 In a Downflow Application Figure 16. Condensate Trap Assembly Mounted On The Model Series CDB1 In RH Side Horizontal Application 2. Determine from ...
Page 30 - On the model series CHB1 / CDB1 the condensate disposal line; be on the same side
All installations and services must be performed by qualified service personnel. 24 NOTICE: On the model series CHB1 / CDB1 the condensate disposal line must be on the same side as the flue outlet or, in the case of a horizontal application, the bottom of unit. Drive two (2) #8 x 3/4 inch sheet meta...
Page 33 - Heating output of a furnace is 100,000 BTU/HR
All installations and services must be performed by qualified service personnel. 27 4. If the furnace is used in connection with an air conditioning evaporator coil, the furnace must be installed parallel with or on the upstream side of the coil, to prevent condensation in the heat exchanger. If the...
Page 37 - black; line lead and the common leg to the white line lead in the field; THERMOSTAT ANTICIPATOR SETTING
All installations and services must be performed by qualified service personnel. 31 FORMULA: (tons of cooling) x (400 CFM per ton) (144 square inches per foot) = filter area sq.inches (max. air velocity of filter from table 3 for the filter type) = length x width of filter in inches EXAMPLE: If you ...
Page 38 - BLOWER MOTOR SPEED WIRING
All installations and services must be performed by qualified service personnel. 32 Anticipators for the heating operation are of two types, pre-set and adjustable. Those that are pre-set will not have an adjustment scale and are generally marked accordingly. 4. BLOWER MOTOR SPEED WIRING Figure 21 :...
Page 39 - C thermoplastic or equivalent wire must be used.
All installations and services must be performed by qualified service personnel. 33 BLOWER DELAY SETTINGS To delay fan turn-on by: Set Switch #1 #2 15 sec. 30 sec. *45 sec. 60 sec, Off Off Off On On Off On On To delay fan turn-off by: Set Switch #3 #4 60 sec. 90 sec. *120 sec. 180 sec. On On Off On ...
Page 43 - SUPPLY PRESURE; D. BURNER ADJUSTMENT
All installations and services must be performed by qualified service personnel. 37 FORMULA: BTU/CU FT X NUMBER OF CU FT X 3600 SECONDS = INPUT BTU/HR EAMPLE: 1025 BTU/CU FT X 2 CU FT X 3600 = 98,633 BTU INPUT 74.8 SECONDS Check for the model number of this furnace, its input, the type of gas and th...
Page 45 - The sequence of operation of the furnace.
All installations and services must be performed by qualified service personnel. 39 V. INSTALLER'S INSTRUCTIONS TO USER: After completing the installation, the installer shall inform and/or demonstrate to the homeowner: 1. The location of all the instructions in the furnace and that these instructio...
Page 46 - If the failure is internal to the control, the light will stay on; : Power must be disconnected before servicing.
All installations and services must be performed by qualified service personnel. 40 VI. TROUBLESHOOTING NOTICE: BEFORE TROUBLESHOOTING, FAMILIARIZE YOURSELF WITH THE START UP AND CHECKOUT PROCEDURE. ALL INSTALLATION AND SERVICES MUST BE PERFORMED BY QUALIFIED HEATING CONTRACTORS. To assist you in tr...
Page 52 - Appendix –A Replacement Parts List
All installations and services must be performed by qualified service personnel. 46 Appendix –A Replacement Parts List 1. Replacement parts list for CHB1-50, CHB1-75, CHB1-100 and CHB1-125.