Page 3 - GENERAL SAFETY RULES; ELECTRICAL SAFETY
3 GENERAL SAFETY RULES WARNING: Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) ...
Page 4 - SERVICE
4 Hold tool by insulated gripping surfaces when per-forming an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the cutting tool “live” and shock the operator. Use clamps or another practical way to secure and...
Page 5 - SYMBOLS; SYMBOL
5 SYMBOLS Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta-tion of these symbols will allow you to operate the tool better and safer. Read The Operator’s Manual Safety Alert No Hands Symbol No Hands Symbol No Hands Symbol No Hands S...
Page 6 - SAVE THESE INSTRUCTIONS
6 SYMBOLS SYMBOL SIGNAL MEANING SERVICE Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair. When servic- ing, use only identical replacement p...
Page 7 - DOUBLE INSULATION; ELECTRICAL CONNECTION; EXTENSION CORDS; ELECTRICAL
7 DOUBLE INSULATION Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protect-ing insulation. Double insulated tools do not need ...
Page 8 - FEATURES; PRODUCT SPECIFICATIONS
8 FEATURES VARIABLE SPEED DIAL PRODUCT SPECIFICATIONS Depth of Cut..................................................................2 in.Depth of Plunge......................................................2-1/2 in.Collet...................................................................1/4, 1/2 in....
Page 10 - APPLICATIONS; OPERATION
10 SPINDLE LOCK WARNING: Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury. WARNING: Always wear safety goggles or safety glasses with side shields when operating tools. Failure to do so could result in obje...
Page 12 - INSTALLING/REMOVING BITS; WARNING
12 INSTALLING/REMOVING BITS See Figure 5. Unplug the router. WARNING: Before performing any adjustment, make sure the tool is unplugged from the power supply and the switch is in the OFF position. Failure to heed this warning could result in serious personal injury. To install the bit: Using the...
Page 15 - TURNING THE ROUTER ON AND OFF; VARIABLE SPEED DIAL
15 OPERATION For further adjustments: Unplug the router. Unlock the locking arm if needed. Loosen the adjustment bar knob. Use the depth indicator to measure the desired depth of cut for cuts measurable in 1/32 in. Tighten the adjustment bar knob. Plunge the router to the selected depth,...
Page 16 - OPERATING THE ROUTER; INTERNAL ROUTING
16 OPERATION OPERATING THE ROUTER See Figures 12 - 13. When routing straight cuts across a workpiece, clamp a straight edge to the workpiece to use as a guide. NOTE: Edge guides for the router are also available. See Accessories . Position the straight edge parallel to the line of cut and offset the...
Page 17 - FREEHAND ROUTING; EDGING WITH PILOT BIT
17 WARNING: Do not use large router bits for freehand routing. Use of large router bits when freehand routing could cause loss of control or create other hazardous conditions that could result in personal injury. If using a router table, large bits should be used for edging only. FREEHAND ROUTING Se...
Page 18 - PROPER RATE OF FEED; DIRECTION OF FEED AND THRUST
18 GUIDE FEED ROTATION GUIDE INSIDE THRUST ROTATION ROTATION ROTATION GUIDE OUTSIDE FEED GUIDE THRUST PROPER RATE OF FEED Professional routing depends upon careful setup and proper rate of feed which is learned through practice and use. The proper rate of feed is dependent upon: hardness and moist...
Page 19 - FEEDING TOO FAST; FEEDING TOO SLOWLY
19 FEEDING TOO FAST See Figure 18. Clean, smooth routing and edge shaping can be done only when the bit is revolving at a relatively high speed and is taking very small bites to produce tiny, cleanly severed chips. If you force the router to move forward too fast, the RPM of the bit becomes slower t...
Page 20 - DEPTH OF CUT; ADJUSTMENTS; ROUTER TABLE ATTACHMENT
20 DEPTH OF CUT See Figures 20 - 21. Depth of cut is important because it affects the rate of feed that, in turn, affects the quality of the cut and the possibility of damage to the tool’s motor and bit. A deep cut requires a slower feed than a shallow one. A cut that is too deep will slow the feed ...
Page 21 - CENTERING TOOL
21 PIN SPINDLE LOCK CONE SUBBASE COLLET NUT SUBBASE SCREWS SUBBASE SCREWS Fig. 23 ADJUSTMENTS CENTERING TOOL See Figure 23. If the subbase needs to be replaced, removed, or changed, a centering tool is provided. The centering tool is double sided to center the subbase when using the 1/2 in. or 1/4 i...
Page 22 - ACCESSORIES; MAINTENANCE; GENERAL MAINTENANCE
22 Look for these accessories at your local home center:� � Edge Guide Assembly*....................Part no. 300869006 Plunge Depth Adjustment Knob Extension*...............................Part no. 200438001 WARNING: Current attachments and accessories available for use with this tool are listed...
Page 23 - WARRANTY
23 WARRANTY Proof of purchase must be presented when requesting warranty service. Limited to RIDGID ® hand held and stationary power tools purchased 2/1/04 and after. This product is manufactured by One World Technologies, Inc. The trademark is licensed from RIDGID, Inc. All warranty communications ...
Page 24 - Customer Service Information:; OPERATOR’S MANUAL; DOUBLE INSULATED
24 983000-786 02-08-06 (REV:02) Customer Service Information: For parts or service, contact your nearest RIDGID authorized service center. Be sure to provide all relevant information when you call or visit. For the location of the authorized service center nearest you, please call 1-866-539-1710 or ...