Page 2 - Contents; PART ONE - Owner's Operating Instructions
Contents 2 PART ONE - Owner's Operating Instructions 2 SECTION 1 / START-UP PROCEDURES 2 Before Start-Up 3 Lighting Instructions & Shut-Off Procedures (manually lighted pilot MV) 4 Operating Instructions & Shut-Off Procedures (automatically lighted pilot IID) 5 After Start-Up 5 SECTION 2 / C...
Page 3 - PART ONE - OWNER'S OPERATING INSTRUCTIONS; BURNERS; FOR YOUR SAFETY - READ BEFORE OPERATING; WATER
PART ONE - OWNER'S OPERATING INSTRUCTIONS SECTION 1 / START-UP PROCEDURES BEFORE START-UP BURNERS Clean main burners and air louvers of dust, lint and debris. Keep heater area clear and free from com-bustibles, flammable liquids and chemicals. Do notobstruct the flow of combustion and ventilating ai...
Page 4 - WHAT TO DO IF YOU SMELL GAS:; LIGHTING INSTRUCTIONS AND SHUT-OFF PROCEDURES
1. STOP! Read the safety information above. 2. Set the thermostat on the lowest setting.3. Turn On/Off switch to the "Off" position.4. Remove heater door panel.5. Push in gas control knob slightly and turn clock- wise to "Off". NOTE: Knob cannot be turned from "Pilot" to "...
Page 8 - PART 2 - INSTALLATION / SERVICE INSTRUCTIONS; SECTION 1 / RECEIVING EQUIPMENT; IMPORTANT NOTICE
PART 2 - INSTALLATION / SERVICE INSTRUCTIONS SECTION 1 / RECEIVING EQUIPMENT On receipt of your equipment it is suggested that you visually check for external damage to the carton. If thecarton is damaged, a note should be made on the Bill ofLading when signing for equipment. Remove the heaterfrom t...
Page 9 - Forced Air Inlet
8 ALL HEATERS For clearances from combustible surfaces, see chart below. Clearances from Combustible construction.Indoor Installation: Top* (Drafthood) - 35"; Vent - 6";Back - 2"; Right Side - 6";Left Side - 6"; Floor - 0. Outdoor Installation: Top* (Stackless Top) -unobstructed;...
Page 11 - VENT PIPING; Indoor boilers require a draft hood that
VENT PIPING WARNING: Indoor boilers require a draft hood that must be connected to a vent pipe and properly ventedto the outside. Failure to follow this procedure cancause fire or fatal carbon monoxide poisoning. Vent piping the same size or larger than the draft hood outlet is recommended, however,...
Page 15 - WIRING DIAGRAM KEY
SPK 14 WIRING DIAGRAM KEY Fig. # 8096 Fig. # S86/S8600 S86 S8600 PINK CONNECTOR BLUE CONNECTOR For 120 V input power to the unit, connect the black wireto the “L1” or hot leg of the power supply. Connect thewhite wire to the “L2” or neutral leg of the power supply.Attach the wire nut to the red wire...
Page 18 - SECTION 4 / SERVICING INSTRUCTIONS; GENERAL LOCATION OF CONTROLS
SECTION 4 / SERVICING INSTRUCTIONS GENERAL LOCATION OF CONTROLS Drain Valve Solid State Thermostat & Ignition Control Pressure Switch Burner & Pilot Thermal Fuse CONTROLS/ADJUSTMENTS/REPLACEMENTS CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause...
Page 20 - If the heat exchanger is sooted badly, the
BURNER DRAWER REMOVAL1. Shut off main electrical power switch to heater.2. Shut off gas upstream of heater.3. Remove front door.4. Disconnect gas line from gas valve.5. Remove (2) screws that mount burner tray to unit.6. Disconnect wires that terminate at gas valve, and thermal fuse. 7. Slide out bu...
Page 22 - SECTION 5 / TROUBLE SHOOTING GUIDE
SECTION 5 / TROUBLE SHOOTING GUIDE IMPORTANT NOTICE These instructions are primarily intended for the use of qualified personnel specifically trained and experiencedin the installation of this type of heating equipment and related system components. Installation and servicepersonnel may be required ...
Page 24 - ELECTRICAL (SOLID STATE THERMOSTAT MILLIVOLT)
ELECTRICAL (SOLID STATE THERMOSTAT MILLIVOLT) If the pool/spa/hot tub water is too cold, troubleshoot the system as follows: Check voltage at + and - terminals. VOLTAGE BETWEEN + 0.2 V and 0.75 V.(Polarity is critical)Set control to max. temperature. After 2-3cycles, check water temperature. TEMPERA...
Page 25 - Intermittent Pilot System
ELECTRICAL (ELECTRONIC IGNITION IID) 12345678901234567890123456789012123456789012345678901234567890 12345678901234567890123456789012123456789012345678901234567890 12345678901234567890123456789012123456789012345678901234567890 12345678901234567890123456789012123456789012345678901234567890 12345678901...
Page 27 - SECTION 6/REPLACEMENT PARTS LIST; To supply the correct part it is important that
SECTION 6/REPLACEMENT PARTS LIST NOTE: To supply the correct part it is important that you state the model number, serial number and type ofgas when applicable. Any part returned for replacement under standard company warranties must be properly tagged withRAYPAK return parts tag, completely filled ...