Quadra-Fire VOYAGEUR-PMH - Manuals

Page 2 - Page 2; VOYAGEUR Wood Insert; Serial Number; SAMPLE OF SERIAL NUMBER / SAFETY LABEL; and Welcome to the Quadra-Fire Family; CAUTION; SAMPLE

Page 2 7063-173D November 22, 2011 R VOYAGEUR Wood Insert Serial Number Model Name Test Lab & Report Number Mfg Date Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and p...

Page 3 - Page 3; User’s Guide; Chimney & Chimney Connector; Installer’s Guide; Inspect Appliance and Components; TABLE OF CONTENTS; Safety Alert Key:

November 22, 2011 7063-173D Page 3 VOYAGEUR Wood Insert R Congratulations ............................................................... 2Sample of Safety/Serial Number Label ........................... 2Warranty Policy ............................................................... 4-5 Section 1: ...

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Page 4 7063-173D November 22, 2011 R VOYAGEUR Wood Insert Warranty Policy

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November 22, 2011 7063-173D Page 5 VOYAGEUR Wood Insert R

Page 6 - Page 6; Listing and Code Approvals; A. Appliance Certifi cation; inches; Intertek; Solid Fuel Type, Listed Room Heater; their specifi cations and/or price without notice.; WARNING

Page 6 7063-173D November 22, 2011 R VOYAGEUR Wood Insert 1 Listing and Code Approvals The Quadra-Fire VOYAGEUR meets the U.S. Environmental Protection Agency’s 1990 particulate emission standards. A. Appliance Certifi cation C. Glass Specifi cations D. BTU & Effi ciency Specifi cations This sto...

Page 7 - Page 7; Operating Instructions; User Guide; A. Your Wood Appliance; Hot glass will cause burns.; touch glass until it is cooled; Glass and other surfaces are hot during operation AND cool down.; Figure 7.1 General Operating Parts

November 22, 2011 7063-173D Page 7 VOYAGEUR Wood Insert R 2 Operating Instructions WARNING! DO NOT operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury. User Guide A. Your Wood Applianc...

Page 8 - Page 8; Combustible Material; Fire Risk

Page 8 7063-173D November 22, 2011 R VOYAGEUR Wood Insert B. Fire Safety To provide reasonable fi re safety, the following should be given serious consideration: 1. Install at least one smoke detector on each fl oor of your home to ensure your safety. They should be located away from the heating app...

Page 9 - Page 9; Kindling or First Stage; to

November 22, 2011 7063-173D Page 9 VOYAGEUR Wood Insert R F. Burning Process In recent years there has been an increasing concern about air quality. Much of the blame for poor air quality has been placed on the burning of wood for home heating. In order to improve the situation, we at Quadra-Fire ha...

Page 10 - • Push the Start-Up Air Control all the way back until it stops; Figure 10.1 Start-up and Burn Rate Air Controls; • This air is regulated by the Burn Rate Air Control.; Risk of Fire or Chimney Fire.; Avoid Overfi re

Page 10 7063-173D November 22, 2011 R VOYAGEUR Wood Insert H. Air Controls 1. Start-Up Air Control The function of the Start-Up Air Control is to activate the Auto-matic Combustion Control system (ACC). • Push the Start-Up Air Control all the way back until it stops and then pull forward to the fron...

Page 11 - For maximum operating effi ciency; Follow these burn rate instructions below and refer to; Burn Rates; Open both controls fully by raising the Burn Rate Air Con-; Figure 11.1 Activating Timer; : If control is pushed all the way in it over-rides the; HIGH

November 22, 2011 7063-173D Page 11 VOYAGEUR Wood Insert R I. Burn Rates and Operating Effi ciency For maximum operating effi ciency 1. Burn dry, well-seasoned wood. 2. Follow these burn rate instructions below and refer to Figure 11.1. *NOTE: These are guidelines. Actual settings may vary with type...

Page 12 - CORRECT POSITION; Improper baffl e placement may cause:; Ceramic Blanket; Figure 12.1 - Correct Baffl e and Blanket Positions; This are generic drawings and may; A missing, damaged or improperly positioned baffl e

Page 12 7063-173D November 22, 2011 R VOYAGEUR Wood Insert CORRECT POSITION INCORRECT POSITIONS Improper baffl e placement may cause: • Overheating of fi rebox • Overheating the chimney Baffl e must be placed properly (see instructions)Replace baffl e if damaged or missing. WARNING Fire Risk J. Corr...

Page 13 - before reloading; Odors and vapors released during initial operation.; • Do NOT store fl ammable materials in the appliance’s; L. Fuel Reloading Instructions

November 22, 2011 7063-173D Page 13 VOYAGEUR Wood Insert R K. Building A Fire Before lighting your fi rst fi re in the appliance: 1. Confi rm the baffl e and ceramic blanket are correctly positioned. They should be even with the front tube and resting on all tubes. See page 12. 2. Remove all labels ...

Page 14 - Moisture; Soft woods; Storing Wood; Steps to ensure properly seasoned wood:; Processed Solid Fuel Fire Logs; DO NOT BURN GARBAGE OR FLAMMABLE; Hardwood vs Softwood; Your appliance performance depends on the quality of the; Do NOT burn wet or green wood.

Page 14 7063-173D November 22, 2011 R VOYAGEUR Wood Insert M. Wood Fuel Moisture Seasoned Wood • Cut logs to size • Split to 6 inches (152 mm) or less in diameter • Air dry to a moisture content of not more than 20% - Soft wood - about nine months to dry - Hard wood - about eighteen months to dry So...

Page 15 - Open both controls fully by rais-; Medium; Burn Rate Air Control; The blower will turn on/off automatically when set to; • Can reverse air fl ow, blowing hot air into appliance

November 22, 2011 7063-173D Page 15 VOYAGEUR Wood Insert R O. Blower Operating Instructions 1. Initial (cold) startup: Open both controls fully by rais- ing the Burn Rate Air Control all the way up until it stops and PUSH the Start-up Air Control back until it stops. The blower tends to cool the app...

Page 16 - Opacity is measured in percent:; Q. Frequently Asked Questions; Odor from appliance; the front of fi replace.; • Can reverse air fl ow, blowing hot air into appli-

Page 16 7063-173D November 22, 2011 R VOYAGEUR Wood Insert R. Opacity (Smoke) Opacity is the measure of how cleanly your appliance is burning. Opacity is measured in percent: • 100% opacity is when an object is totally obscured by the smoke column from a chimney, and • 0% opacity means that no smoke...

Page 17 - The stove is ready for; 0 Pieces of Newspaper, 10-20 Pieces of Dry Kindling; SECURELY LATCH THE DOOR; OPEN AIR; WARNING! Risk Of Fire; DO NOT LEAVE UNATTENDED; • Spillage of smoke, fl ame and carbon

November 22, 2011 7063-173D Page 17 VOYAGEUR Wood Insert R S. Quick Start Guide Note: This are generic drawings and may not represent your specifi c model. The stove is ready for normal operation. 1 2 3 5 6 7 FIRST FIRE ITEMS NEEDED: 10 Pieces of Newspaper, 10-20 Pieces of Dry Kindling and a Few Pie...

Page 18 - When ash reaches the top of the brick; A. Disposal of Ashes; Ashes could contain hot embers.; Maintenance and Service; Creosote - Formation and Need for Removal; D. Cleaning Plated Surfaces; BEFORE; CAUTION! Do not use polishes with abrasives.

Page 18 7063-173D November 22, 2011 R VOYAGEUR Wood Insert • Frequency: When ash reaches the top of the brick covers (should not spill over covers). Leave 1/4 inch (6mm) of ash in the bottom of the firebox. • By: Homeowner A. Disposal of Ashes • Place ashes in a metal container with a tight-fi tting...

Page 19 - As desired; Instructions

November 22, 2011 7063-173D Page 19 VOYAGEUR Wood Insert R • Frequency: As desired • By: Homeowner • Clean glass with a non-abrasive glass cleaner. Abrasive cleaners may scratch and cause glass to crack. • If the deposits on the glass are not very heavy, normal glass cleaners work well. Heavier depo...

Page 20 - Vacuum the blower impellers.; Allow the appliance to completely cool; G. Quick Reference Maintenance Guide

Page 20 7063-173D November 22, 2011 R VOYAGEUR Wood Insert Note: These are generic drawings and may not represent your specifi c model. Baffle Blanket Latch Cam Spacing Washers Baffl e & Blanket Optional Blower Chimney System Firebrick & Ash Removal Door & Glass Assemblies Door Handle Fr...

Page 21 - Troubleshooting Guide; Start Fire Problems

November 22, 2011 7063-173D Page 21 VOYAGEUR Wood Insert R 4 Troubleshooting Guide With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist you or a qualifi ed service person...

Page 22 - Service Parts Replacement; A. Glass Replacement; Handle glass with care.; Figure 22.1 Snap Disc Location; UNPLUG APPLICE FROM ANY POWER SOURCE; B. Snap Disc Replacement

Page 22 7063-173D November 22, 2011 R VOYAGEUR Wood Insert 5 Service Parts Replacement A. Glass Replacement (Replace with 5mm ceramic glass only) 1. Ensure that the fi re is out and the appliance is cool to the touch. 2. Protect a table or counter top with padding or towels. Protect your hands and w...

Page 23 - Shock Risk; • Do NOT remove grounding prong from plug.; Do NOT

November 22, 2011 7063-173D Page 23 VOYAGEUR Wood Insert R D. Blower Replacement 1. The grille on the blower access assembly is hinged. Swing the grille downward to expose the 2 screws. Figure 23.1. 2. Remove the 2 screws from the blower access assembly and slide assembly away from the appliance. 3....

Page 24 - See Figure; E. Door Handle Assembly; Align groove in latch cam with key slide latch cam over; Baffle Boards Overlapping

Page 24 7063-173D November 22, 2011 R VOYAGEUR Wood Insert Figure 24.1 F. Baffl e & Ceramic Blanket Removal 1. Remove all ash from the fi rebox, and extinguish all hot embers before disposal into a metal container. 2. It is easier to remove both baffl e boards and ceramic blanket after the tube ...

Page 25 - Removing Tube Channel Assembly; NOTE

November 22, 2011 7063-173D Page 25 VOYAGEUR Wood Insert R G. Tube Channel Assembly Replacement Figure 25.3 Removing Tube Channel Assembly 1. Remove the andirons and the right front brick cover. 2. Remove the 3 right side bricks. 3. Remove the baffl e protection channel by bending back the tabs usin...

Page 26 - Getting Started; A. Design and Installation Considerations; Considerations for successful draft include:; Check building codes prior to installation.; Any such action that may cause a fi re hazard.; Inadequate draft due to environmental conditions

Page 26 7063-173D November 22, 2011 R VOYAGEUR Wood Insert 6 Getting Started Installer’s Guide A. Design and Installation Considerations 2. Prior to installing, determine the following: • Type of chimney connector to be used · single wall, 6 inch (152mm) diameter, stainless steel, or · double wall, ...

Page 27 - To minimize the effects of negative air pressure:; • Negative pressure can cause spillage of com-

November 22, 2011 7063-173D Page 27 VOYAGEUR Wood Insert R C. Negative Pressure Negative pressure results from the imbalance of air available for the appliance to operate properly. It can be strongest in lower levels of the house. Causes include: • Exhaust fans (kitchen, bath, etc.) • Range hoods • ...

Page 28 - E. Chimney Termination Requirements; Follow manufacturer’s instructions for clearance, securing; and; Locate termination cap away from trees, adjacent; NOTICE; • Chimney performance may vary.

Page 28 7063-173D November 22, 2011 R VOYAGEUR Wood Insert Recommended Location Marginal Location Location Not Recommended Recommended Location Location NOT Recommended Multi-level Roofs Windward Leeward Outside Termination Cap Figure 28.1 E. Chimney Termination Requirements Follow manufacturer’s in...

Page 29 - Flat Roof; Pitched Roof

November 22, 2011 7063-173D Page 29 VOYAGEUR Wood Insert R 10 ft. (305cm) or more 3 ft. (91cm) Minimum Less than 10 ft. (305cm) 2 ft. (61cm) Minimum 3 ft. (91cm) Minimum Wall or Parapet Flat Roof 3 ft. (91cm) Minimum Less than 10 ft. (305cm) 2 ft. (61cm) 3 ft. (91cm) Minimum 10 ft. (305cm) To Neares...

Page 30 - Install at least one smoke detector on each fl oor of; • R e a d a l l t h e i n s t r u c t i o n s b e f o r e s t a r t i n g t h e; I. Inspect Appliance and Components; All safety warnings have been read and followed.; Report damaged parts to dealer.

Page 30 7063-173D November 22, 2011 R VOYAGEUR Wood Insert G. Tools And Supplies Needed H. Fire Safety To provide reasonable fi re safety, the following should be given serious consideration: 1. Install at least one smoke detector on each fl oor of your home to ensure your safety. They should be loc...

Page 31 - Dimensions and Clearances; A. Appliance Dimensions; Figure 31.1 Top View; All Cast Surround; Figure 31.3 - Side View With Optional Flue Adapter; Vertical

November 22, 2011 7063-173D Page 31 VOYAGEUR Wood Insert R 7 Dimensions and Clearances A. Appliance Dimensions Figure 31.1 Top View Figure 31.2 Front View with Cast Surround NOTE: Flue Collar size is 6 inch (152mm) diameter (ID) Figure 31.4 - Side View Without Optional Flue Adapter A B 20-34/ in. (5...

Page 32 - • Comply with all minimum clearances to; USA; All measurements are from the fuel; NOTE: Hearth Rug may be used in Suggested Area

Page 32 7063-173D November 22, 2011 R VOYAGEUR Wood Insert B. Clearances to Combustibles, United States and Canada (UL and ULC) NOTE: Clearances may only be reduced by means approved by the regulatory authority having juris-diction Fire Risk. • Comply with all minimum clearances to combustibles as s...

Page 33 - CANADA ONLY; Thermal; USA and CANADA; Figure 33.2 - Thermal Protection Required; Thermal; Figure 33.1 - Thermal Protection Required; During safety testing the following material was used for

November 22, 2011 7063-173D Page 33 VOYAGEUR Wood Insert R Thermal Protection Required 1 inch (25)mm) R value = 2.13 0 to 7inch (0 to 178mm) CANADA ONLY Hearth Height0 to 7 inches(0 to 178mm) Thermal Protection NOT Required Greater than 7 inch (178mm) USA and CANADA Hearth Height Greater than 7 inch...

Page 34 - Material; Thermal Conductivity: k value; fl ow in 1 hour through 1 square foot of a uniform mate-; Thermal Resistance: R value; Divide the inches of thickness by R.

Page 34 7063-173D November 22, 2011 R VOYAGEUR Wood Insert C. Calculating Alternate Floor Protection Material Thermal Conductivity: k value The k value indicates the amount of heat (in BTU’s) that will fl ow in 1 hour through 1 square foot of a uniform mate- rial 1 inch thick for each degree (F) of ...

Page 35 - Chimney Systems; • Must meet minimum standards of NFPA 211.; N O T E : I n s t a l l a t i o n s i n t o a c l a y f l u e w i t h o u t a; Check with your local building authorities

November 22, 2011 7063-173D Page 35 VOYAGEUR Wood Insert R 8 Chimney Systems D. Masonry Chimney • Must meet minimum standards of NFPA 211. • Must have at least 5/8 inch (16mm) fi reclay lining joined with refractory cement. N O T E : I n s t a l l a t i o n s i n t o a c l a y f l u e w i t h o u t ...

Page 36 - Combustible Floor; recommends a full reline

Page 36 7063-173D November 22, 2011 R VOYAGEUR Wood Insert UL 1777 Insulated Stainless Steel Liner or Other Approved Lining System Follow Manufacturer’s Instructions on Insulation and Support For Zero or Other Non-Code Clearances, Follow Approved Liner Manufacturer’s Specific Insulation Requirements...

Page 37 - • Must be minimum 6 inch (152mm) inside diameter of; • Run chimney liner approved to UL 1777 Type; In Canada when using a factory-built chimney it must; fi replaces without a permit will void the listing.; *You will need to add additional clearances to these

November 22, 2011 7063-173D Page 37 VOYAGEUR Wood Insert R F. Prefabricated Metal Chimney E. Metal Heat Circulating Masonry The chimney can be new or existing, masonry or prefabricated and must meet the following minimum requirements: • Must be minimum 6 inch (152mm) inside diameter of high temperat...

Page 38 - The following; H. Altering the Fireplace; THIS FIREPLACE MAY HAVE BEEN ALTERED; • DO NOT CONNECT THIS APPLIANCE TO; only

Page 38 7063-173D November 22, 2011 R VOYAGEUR Wood Insert The following modifi cations of factory-built fi replaces are permissible: • The fi replace must not be altered, except that the damper may be removed to accommodate a direct-connect starter pipe or chimney liner, • E xternal trim pieces whi...

Page 39 - a fi replace is an; J. Ovalizing Round Stainless Steel Liners

November 22, 2011 7063-173D Page 39 VOYAGEUR Wood Insert R Ovalizing round stainless steel liners to accommodate the liner passing through the damper region of a fi replace is an allowable and acceptable practice. Ensure that the ovalization is minimized to the extent required to fi t through the da...

Page 40 - Items Needed for Installation (not supplied); Do not draw outside combustion air from:; Option One - Outside Air Installation Instructions; Block may cause combustion air starvation; If Not Installing the Outside Air Kit; Swing grille down to expose the two screws.

Page 40 7063-173D November 22, 2011 R VOYAGEUR Wood Insert A. Outside Air Kit Installation Items Needed for Installation (not supplied) • 4 inch fl ex aluminum pipe, or if using alternate material, then it shall be made from durable, non-combustible, heat resistant material up to 350 o F. Cut the pi...

Page 41 - Flue Collar; B. Optional Elbow Flue Adapter Installation

November 22, 2011 7063-173D Page 41 VOYAGEUR Wood Insert R C. Securing Stove Pipe/Liner to Flue Collar 1. There are 4 pre-drilled holes in the fl ue collar 90 degrees apart. Attach the fl ue collar to the stove pipe/liner. If the seal is questionable use stove mastic Figure 41.2. 2. Attach gasket to...

Page 42 - Lay surround face down on a protected surface to pre-; E. Securing Appliance to Stove Pipe/Liner; Figure; Attachment

Page 42 7063-173D November 22, 2011 R VOYAGEUR Wood Insert F. Standard Surround & Trim Kit Installation Standard Size: 43 in. W x 31 in. H Large Size: 51 in. W x 34 in. H 1. Lay surround face down on a protected surface to pre- vent scratching. 2. Using a 4 to 6 inches long Phillips head screw d...

Page 43 - . Lay surround face down on a protected surface to prevent; Back; Clearance Notch; Slide surround and trim over the top of the insert into place; . Align the 2 screws in the top metal surround piece to the

November 22, 2011 7063-173D Page 43 VOYAGEUR Wood Insert R 1. Remove contents from box being careful not to scratch or damage the cast trim pieces. 2 . Lay surround face down on a protected surface to prevent scratching. 3. Using a 4 to 6 inches long Phillips head screw driver attach the side surrou...

Page 44 - You are removing the power cord from the; Remove contents from box being careful not to scratch or; Included in Surround Kit:; Powered 4 to 6 inches long Phillips head; H. All Cast Surround Kit; Swing the grille down to expose the 2 bolts, one

Page 44 7063-173D November 22, 2011 R VOYAGEUR Wood Insert I. Blower Cord Installation on Left Side The blower cord is shipped to be installed on the right side of the appliance. You may relocate the cord so it is on the left side. Overview: You are removing the power cord from the blower controls, ...

Page 45 - White Wire

November 22, 2011 7063-173D Page 45 VOYAGEUR Wood Insert R Figure 45.1 Blower Access Assembly Grille hinges downward Remove Screws & Pull Access Assembly away from Insert Hold Down Bracket Remove Screws from Hold Down Bracket and Pull Blower Assembly Forward. Do not Remove Blower from the Hold D...

Page 46 - The power cord is now disconnected from the blower; Route Cord Through; Insert the power cord throught the left side of the; Strain Relief; Replace the strain relief on the power cord in the; Push in the blower and hold down bracket into

Page 46 7063-173D November 22, 2011 R VOYAGEUR Wood Insert 8. The power cord is now disconnected from the blower control plate. Pull the cord out through the right side of the appliance. Route Cord Through Retainer Clip Grommet 9. Insert the power cord throught the left side of the appliance in the ...

Page 47 - Offsets from the vertical, not exceeding 45°, are allowed; NEVER INSTALL IN A SLEEPING ROOM.; • Close proximity to exhaust vents or chimneys.; Mobile Home Installation

November 22, 2011 7063-173D Page 47 VOYAGEUR Wood Insert R Figure 47.1 NOTICE: • Offsets from the vertical, not exceeding 45°, are allowed per Section 905(a) of the Uniform Mechanical Code (UMC). • Offsets greater than 45° are considered horizontal and are also allowed, providing the horizontal run ...

Page 48 - Service Parts; Cast Iron Wood Insert; Part number list on following page.; Beginning Manufacturing Date: Sept 2010

Page 48 7063-173D November 22, 2011 Figure 48.1 Service Parts 09/11 R Cast Iron Wood Insert VOYAGEUR Part number list on following page. VOYAGEUR-MBK, VOYAGEUR-PMH 1 2 3 4 8 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Beginning Manufacturing Date: Sept 2010 Ending Manufacturing Date...

Page 49 - ITEM; Convection Back; #7 Baffl e Protection Channel; Side view

November 22, 2011 7063-173D Page 49 Service Parts R IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at Depot ITEM DES...

Page 52 - Stocked; Pkg of 4

Page 52 7063-173D November 22, 2011 Service Parts R Beginning Manufacturing Date: Sept 2010 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this ...

Page 53 - #27 Surround Assemblies

November 22, 2011 7063-173D Page 53 Service Parts 09/11 R IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at Depot IT...

Page 54 - Date of Service; C. Service And Maintenance Log

Page 54 7063-173D November 22, 2011 R VOYAGEUR Wood Insert Date of Service Performed By Description of Service C. Service And Maintenance Log

Page 56 - CONTACT INFORMATION; For the number of your nearest Quadra-Fire dealer,; DO NOT DISCARD THIS MANUAL; • Leave this manual with; Location on appliance:; We recommend that you record the following pertinent

7063-173D November 22, 2011 Page 56 R Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES CONTACT INFORMATION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer, log onto www .quadrafi...