Quadra-Fire MTVERNINSAE-PMH - Manuals

Page 2 - SAFETY LABEL / ÉTIQUETTE DE SÉCURITÉ; CAUTION

Page 2 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance. This commitment begins with our research o...

Page 3 - Full Reline with Outside Air, Horiztontal; Quick Reference Maintenance Chart; TABLE OF CONTENTS; Safety Alert Key:

R November 22, 2011 7036-135G Page 3 Mt. Vernon Pellet Insert (AE) Section 1: Listing and Code Approvals A. Appliance Certifi cations ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specifi cations ............................ 4 D. Electrical Rating ..................

Page 4 - Listing and Code Approvals; A. Appliance Certifi cation; ASTM; D. Electrical Rating; FCC

Page 4 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) 1 Listing and Code Approvals A. Appliance Certifi cation C. Glass Specifi cations E. BTU & Effi ciency Specifi cations This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact y...

Page 5 - Getting Started; WARNING! Risk of Fire; Appliance Location; Check building codes prior to installation.

R November 22, 2011 7036-135G Page 5 Mt. Vernon Pellet Insert (AE) 2 Getting Started Marginal Location:• Below peak Location NOT recommended:• Not the highest point of the roof• Wind loading possible Multi-level Roofs Windward Leeward Recommended:Outside Air Intakeon windward side NOT recommended:Ou...

Page 6 - Or any such action that may cause a fi re hazard.; WARNING; C. Tools And Supplies Needed; B. Thermostat Wall Control Location; The wall control is an integral part of the appli-; D. Inspect Appliance and Components; Damaged parts could impair safe; • Read all the instructions before starting the installation.

Page 6 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) • Installation and use of any damaged appliance. • Modifi cation of the appliance.• Installation other than as instructed by Hearth & Home Technologies. • Installation and/or use of any component part not approved by Hearth &...

Page 7 - Page 7; Dimensions and Clearances; A. Appliance Dimensions; Figure 7.3 - Front View with Basic Surround Panel Set; CL; Figure 7.4 - Front View with Cast Panel Set

R November 22, 2011 7036-135G Page 7 Mt. Vernon Pellet Insert (AE) 3 Dimensions and Clearances A. Appliance Dimensions Figure 7.3 - Front View with Basic Surround Panel Set Figure 7.1 - Top View Figure 7.2 - Side View 26-1/4 in.(667mm) 13-1/8 in.(333mm) 15 in. (382mm) 23-7/8 in.(606mm) 32 in. (812mm...

Page 8 - Page 8; inch Clearance To Exposed Section And Face Trim; Outside Air; Built-in Unit - Rear Vent with Outside Air

Page 8 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) Fire Risk. Comply with all minimum clearances to combustibles as specifi ed. WARNING Failure to comply may cause house fi re. NOTE: • Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/diag...

Page 9 - Page 9; E. Minimum Opening for Masonry and Zero; C. Masonry and Zero Clearance Fireplaces; Inches; F. Mantel Projections; The maximum mantel depth

R November 22, 2011 7036-135G Page 9 Mt. Vernon Pellet Insert (AE) E. Minimum Opening for Masonry and Zero Clearance Fireplaces Location Inches Millimeters A Insert side to combustible side wall 6 152 B Insert top to max. 2-1/4 inch face trim 0 0 C Insert side to max. 2-1/4 inch face trim 0 0 Locati...

Page 10 - G. Removing Metal Floor of Factory-Built Firebox

Page 10 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) Mark area offloor to cut Starter hole Use 2 x 4 from insertpackaging to support insert Keep sharp edge ofmetal floor away frompower cord Leveling Leg G. Removing Metal Floor of Factory-Built Firebox • The fi rebrick (refractory), gl...

Page 11 - Figure; In Canada when using a factory-built chim-; THIS FIREPLACE MAY HAVE BEEN ALTERED; H. Prefabricated Metal Chimney

R November 22, 2011 7036-135G Page 11 Mt. Vernon Pellet Insert (AE) • T h e f i r e p l a c e m u s t n o t b e a l t e r e d , e x c e p t f o r t h e exceptions listed below. Do not remove the bricks and mortar from the existing fi replace. The following modifi cations are permissible: • Removal o...

Page 12 - A. Venting Termination Minimum Requirements; Termination must exhaust above air inlet elevation.; • It is recommended that at least 60 inches (1524mm) of; public; Do NOT Terminate Vent:; In any location which could create a nuisance or hazard.

Page 12 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) 4 Vent Information 4 Vent Information A. Venting Termination Minimum Requirements NOTICE: Termination must exhaust above air inlet elevation. • It is recommended that at least 60 inches (1524mm) of vertical pipe be installed when ap...

Page 13 - B. Avoiding Smoke and Odors; • DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE; Optional Battery Back-Up

R November 22, 2011 7036-135G Page 13 Mt. Vernon Pellet Insert (AE) B. Avoiding Smoke and Odors Negative Pressure, Shut-Down and Electrical Power Failure To reduce the probability of back-drafting or burn-back in the pellet appliance during power failure or shut down con-ditions, it must be able to ...

Page 15 - E. Chimney and Exhaust Connection; Chimney & Connector; INSTALL VENT AT CLEARANCES SPECIFIED BY THE; F. Equivalent Feet of Pipe

R November 22, 2011 7036-135G Page 15 Mt. Vernon Pellet Insert (AE) E. Chimney and Exhaust Connection 1. Chimney & Connector : Use 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system. It can be vented vertically or horizontally. 2. Mobile Home: Approved for all Listed...

Page 16 - G. Pipe Selection Chart; • ALWAYS maintain specifi ed clearances around venting; Equivalent Pipe; ALTITUDE IN THOUSANDS OF FEET; Example 1

Page 16 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) G. Pipe Selection Chart Do NOT pack insulation or other combustibles between fi restops. • ALWAYS maintain specifi ed clearances around venting and fi restop systems. • Install fi restops as specifi ed. Failure to keep insulation or...

Page 17 - Venting Systems; A. Full Reline With Outside Air - Horizontal

R November 22, 2011 7036-135G Page 17 Mt. Vernon Pellet Insert (AE) 5 Venting Systems NOTE: In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365. Figure 17.1 Fire Risk. Inspection of Chimney: • Masonry chimney mus...

Page 18 - national codes and regulations.; In Canada only a full reline is allowed per ULC; B. Full Reline With Outside Air - Vertical; In Canada this fi replace insert must be installed

Page 18 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) NOTE: Check clearances carefully for this type of instal- lation to ensure adequate room for outside air venting. Check building codes prior to installation.• Installation MUST comply with local, regional, state and national codes a...

Page 19 - Mobile Home; for listings to; NEVER INSTALL IN A SLEEPING ROOM.; Spark Arrestor Cap

R November 22, 2011 7036-135G Page 19 Mt. Vernon Pellet Insert (AE) 6 Mobile Home 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which cause...

Page 20 - B. Outside Air Kit Instructions; Included in Kit; FLEX PIPE NOT; Collar; Leveling Bolts - 2 on each side

Page 20 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) 7 Appliance Set-Up A. Leveling System B. Outside Air Kit Instructions Included in Kit : 2 wire ties, 1 collar assembly, 1 termination cap assembly, 1 trim ring, fasteners. NOTE: 3 INCH (76mm) ALUMINUM FLEX PIPE NOT INCLUDED. 1. Meas...

Page 21 - D. Removal of Cast Sides

R November 22, 2011 7036-135G Page 21 Mt. Vernon Pellet Insert (AE) C. Hearth Support Included in Kit: (1) bottom, (1) trim front, (2) trim sides, (2) trim extensions Tools Needed: Phillips head screw driver, measuring tape, gloves Figure 21.1 Figure 21.4 - Shown with Cast Panel Set Basic Cast Attac...

Page 22 - Powered Phillips head screw driver; Shown with trim installed on panel set; Included in Surround Kit:

Page 22 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) E. Surround and Trim Set - Cast Figure 22.5 Figure 22.1 Figure 22.4 Figure 22.2- Completed View F. Surround & Trim Set, Basic 1. Secure the top panel to the surround sides with the screws provided. Figure 22.3 . 2. Assemble the ...

Page 23 - G. Optional Log Set Placement Instructions; Log fits over screws; Place the left log as shown. There are 2 indentations in; PIECE LOG SET INSTALLATION

R November 22, 2011 7036-135G Page 23 Mt. Vernon Pellet Insert (AE) G. Optional Log Set Placement Instructions CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. NOTICE: Due to the abrasive nature of a pellet appliance fi re, the logs are not covered under warranty. Any place...

Page 24 - Houshold Power Inlet; H. Wall Control Thermostat Installation

Page 24 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) Figure 24.1 Shock hazard.• Do NOT remove grounding prong from plug.• Plug directly into properly grounded 3 prong receptacle. • Route cord away from appliance.• Do NOT route cord under or in front of appliance. CAUTION 12 volt Power...

Page 25 - Operating Instructions; Combustible Material; C. Fuel Material and Fuel Storage; urn fuel that contains an additive; Do; • Do not operate appliance before reading

R November 22, 2011 7036-135G Page 25 Mt. Vernon Pellet Insert (AE) 8 Operating Instructions A. Fire Safety To provide reasonable fi re safety, the following should be given serious consideration: • Install at least one smoke detector and CO monitor on each fl oor of your home. • Locate detectors aw...

Page 26 - D. General Operating Information; Thermostat Wall Control - Automatic Setting; Tested and approved for wood pellets, shelled

Page 26 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) Size • Pellets are either 1/4 inch or 5/16 inch (6-8mm) in diameter• Length should be no more that 1-1/2 inches (38mm)• Pellet lengths can vary from lot to lot from the same manufacturer • Due to length variations, the flame height ...

Page 27 - Automatic or Manual Setting; E. Before Your First Fire; The tip of thermocouple must be in contact with the; F. Filling the Hopper with Fuel; FUEL SELECTION; Comfort Level Selection; G. Fire Characteristics and Flame Height

R November 22, 2011 7036-135G Page 27 Mt. Vernon Pellet Insert (AE) 3. Automatic or Manual Setting The automatic setting will control the heat output based on the comfort level selection. The manual setting allows you to manually control the heat output settings. See page 27, Ignition Cycles. NOTE: ...

Page 28 - NOT; • DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH; MAINT BURN

Page 28 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) The appliance has been designed to operate on an optional battery back-up system. If you have frequent power outages in your region, hook the appliance up to a 12 volt battery and it will automatically switch to battery power in the...

Page 29 - Automatic Mode

R November 22, 2011 7036-135G Page 29 Mt. Vernon Pellet Insert (AE) 1. Start-Up Cycle During this cycle: • Igniter turns on for 90 seconds to heat up the air in the fi repot • Combustion blower starts • Vacuum switch comes on • Feed motor turns on adding fuel to the fi repot and the appliance waits ...

Page 30 - bustibles to appliance.; Slide unit from the wall and rotate either direction as needed.

Page 30 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) 5. Auto-Clean Cycle The fi repot auto-clean system will cycle: • When the appliance is fi rst plugged in • When the house reaches temperature and the appliance shuts down • At prescribed intervals, depending on the type of fuel se- ...

Page 31 - for the “CONFIRM FUEL CHANGE” screen.; Fuel Type; Fuel Type; CHOOSING FUEL TYPE; TURNING ON APPLIANCE; °F or °C; Fuel Type

R November 22, 2011 7036-135G Page 31 Mt. Vernon Pellet Insert (AE) M. Quick Start Guide NOTICE: Any button pressed will turn on the backlight. Wall control will automati- cally revert back to the starting screen if there is no activity for 15 seconds; except for the “CONFIRM FUEL CHANGE” screen. RE...

Page 32 - SETTING HEAT OUTPUT; SETTING COMFORT LEVEL; HOPPER OUT OF FUEL; STARTUP; ERROR LIST

Page 32 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) READY 71 Set at: 74 12:30 PM HEAT OUTPUT MENU Hold at: Medium High 1. At the starting screen, press “HEAT OUTPUT”. 2. Use the “UP” button to change “HEAT OUTPUT LEVEL” to ”MEDIUM-HIGH”. SETTING HEAT OUTPUT 1. Press and hold “UP” or ...

Page 33 - Odors and vapors released during initial operation.

R November 22, 2011 7036-135G Page 33 Mt. Vernon Pellet Insert (AE) N. Frequently Asked Questions ISSUES SOLUTIONS 1. Metallic noise 1. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound pro-duced by a furnace or heating duct. This noise does not a...

Page 34 - Troubleshooting; Error Message; Possible Cause

Page 34 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) 9 Troubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in ...

Page 35 - Maintaining & Servicing Your Appliance; • Proper Shutdown Procedure must be followed.; A. Proper Shutdown Procedure; Before Servicing Your Appliance; B. Quick Reference Maintenance Chart; warranty; Cleaning or Inspection; Frequency

R November 22, 2011 7036-135G Page 35 Mt. Vernon Pellet Insert (AE) 10 Maintaining & Servicing Your Appliance CAUTION! SHOCK AND SMOKE HAZARD! • Proper Shutdown Procedure must be followed. • Smoke spillage into room can occur if appliance is not cool before unplugging appliance. • Risk of shock ...

Page 36 - Disposal of Ashes; See Disposal of Ashes.; Ash Removal from Firebox; C. General Maintenance and Cleaning; Auto Clean System

Page 36 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) 4. Disposal of Ashes • Frequency: As needed • By: Homeowner a. Ashes should be placed in a metal container with a tight- fi tting lid. b. The closed container of ashes should be placed on a non-combustible fl oor or on the ground, w...

Page 37 - Cleaning Firepot with Firepot Clean-Out Tool; Clinker; Figure 37.2 - Example of a dirty heat exchanger; * Can be purchased at your local hardware store.; Example

R November 22, 2011 7036-135G Page 37 Mt. Vernon Pellet Insert (AE) Figure 37.1 - Large Clinker 5. Cleaning Firepot with Firepot Clean-Out Tool • Frequency: Softwood Pellets: Weekly or every 5 bags Hardwood Pellets: Weekly or every 3 bags Alternate Fuel: Daily or everyr 1 bag • By: Homeowner a. Be s...

Page 39 - Cleaning the Glass; When cleaning glass door:; Door Latch Inspection

R November 22, 2011 7036-135G Page 39 Mt. Vernon Pellet Insert (AE) 8. Cleaning the Glass • Frequency: When clear view of fi repot becomes obscured • By: Homeowner a. Be sure the wall control screen says OFF and the appliance is allowed to cool. b. Clean glass with a non-abrasive commercially availa...

Page 40 - Baffle; Cast iron is a very heavy material.; The baffl e is; D. High Ash Fuel Content Maintenance; • High ash fuels or lack of maintenance can cause fi repot to

Page 40 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) Ash Build Up in Firebox Pellets Back UpIn Feed Tube Firepot Overfills Figure 40.1 WARNING Fire and Smoke Risk. • High ash fuels or lack of maintenance can cause fi repot to overfi ll. Follow proper shutdown procedure if ash buildup ...

Page 41 - F. Glass Replacement; • Glass is 5mm thick high temperature heat-re-; Remove 4 screws; G. Convection Blower Replacement; Removal of Cast Sides

R November 22, 2011 7036-135G Page 41 Mt. Vernon Pellet Insert (AE) F. Glass Replacement • Glass is 5mm thick high temperature heat-re- sistant ceramic glass. • DO NOT REPLACE with any other material. • Alternate material may shatter and cause injury WARNING Figure 41.1 a. Swing open the face and re...

Page 42 - Convection Blower Replacement; Convection; Latch Engaged

Page 42 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) Convection Blower Replacement G. Convection Blower Replacement (Cont’d) 1. After the sides are removed, reach behind the blower and release the latch by pushing the top of the latch towards the blower. Figure 42.1. 2. Rock the top o...

Page 43 - Reference Materials; Hopper Lid Switch; A. Component Functions

R November 22, 2011 7036-135G Page 43 Mt. Vernon Pellet Insert (AE) 11 Reference Materials 9. Firepot The fi repot is made of high quality ductile iron. The fl oor of the fi repot automatically opens for cleaning and is operated by the auto-clean fi repot system. The fl oor needs to return to a comp...

Page 44 - Power Supply shown with cover removed

Page 44 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) 17. Power Supply The power supply is located at the bottom left side of the appliance. It converts 120 volt AC current to 15 volt DC current to power the appliance. 18. Overheat Sensor (Snap Disc) The overheat sensor is mounted on t...

Page 45 - B. Component Locations; Power Supply; Drop Tube; Exhaust Blower

R November 22, 2011 7036-135G Page 45 Mt. Vernon Pellet Insert (AE) B. Component Locations Figure 45.1 - Feed Motor, Vacuum Switch, Exhaust Blower, Overheat Sensor Figure 45.2 - Power Supply, Control Board, Convec-tion Blower Figure 45.3 - Heat Exchanger, Baffl e, Ash Pan,Firepot Thermocouple & ...

Page 46 - Part number list on following pages.

Page 46 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) C. Exploded Drawings Figure 46.1 09/10 MTVERNINSAE-CSB, MTVERNINSAE-CWL, MTVERNINSAE-MBK, MTVERNINSAE-PMH Part number list on following pages. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19* 20 21 22 24 25 26 27 28 23 29 30 31 32 3...

Page 47 - ITEM

R November 22, 2011 7036-135G Page 47 Mt. Vernon Pellet Insert (AE) IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked a...

Page 50 - #39 Firepot Riser Assembly

Page 50 7036-135G November 22, 2011 R Mt. Vernon Pellet Insert (AE) IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked a...

Page 51 - Willow / Tuscan Olive

R November 22, 2011 7036-135G Page 51 Mt. Vernon Pellet Insert (AE) IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked a...

Page 53 - Ending Manufacturing Date: Active; Stocked

R November 22, 2011 7036-135G Page 53 Mt. Vernon Pellet Insert (AE) 09/10 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be orde...

Page 56 - CONTACT INFORMATION; For the number of your nearest Quadra-Fire dealer; Location on appliance:; We recommend that you record the following pertinent; DO NOT DISCARD THIS MANUAL; • Important operating and

R Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES 7036-135G November 22, 2011 Page 56 CONTACT INFORMATION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer visit our web site at w...