Quadra-Fire CB1200I-B - Manuals

Page 2 - and Welcome to the Quadra-Fire Family; CLEARANCE TO COMBUSTIBLES LABEL LOCATED INSIDE HOPPER LID; Manufactured Date; SA

Page 2 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR and Welcome to the Quadra-Fire Family ! Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.This com...

Page 3 - TABLE OF CONTENTS

RR R October 26, 2006 7014-083C Page CB1200-I Pellet Insert Section 1: Listing and Code Approvals A. Appliance Certifications ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specifications ............................ 4 D. Electrical Rating ...........................

Page 4 - Listing and Code Approvals; A. Appliance Certification

Page 4 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR 1 Listing and Code Approvals A. Appliance Certification C. Glass Specifications E. BTU & Efficiency Specifications This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your deale...

Page 5 - Getting Started; Considerations; Appliance Location; CAUTION; • Do NOT connect this unit to a chimney flue servicing; WARNING; • Do not operate appliance before reading

RR R October 26, 2006 7014-083C Page 5 CB1200-I Pellet Insert 2 Getting Started A. Design, Installation & Location Considerations 1. Appliance Location Consideration must be given to safety, convenience, traffic flow, and the fact that the appliance will need a chimney and chimney connector. It ...

Page 6 - Tools and building supplies normally required; C. Tools And Supplies Needed; Or any such action that may cause a fire hazard.; D. Measuring Standards

Page 6 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR E. Inspect Appliance & Components and Pre-Use Check List Reciprocating Saw Hammer Phillips Screw driver Tape Measure Plumb Line Level Framing Material Hi-temp Caulking Material Gloves Safety Glasses Framing Square Electric Drill &...

Page 7 - Page 7; Dimensions and Clearances; A. Appliance Dimensions; Panel; Standard

RR R October 26, 2006 7014-083C Page 7 CB1200-I Pellet Insert 3 Dimensions and Clearances A. Appliance Dimensions Figure 7.2 - Front View Figure 7.1 - Top View Figure 7.3 - Side View Panel A B Standard 0 inches (762mm) 40 inches (1016mm) Large inches (88mm) 50 inches (1270mm) B A 0" (762mm) 22&#...

Page 8 - INSTALLED AS A BUILT-IN UNIT; INCH (0mm) CLEARANCE TO ExPOSED SECTION AND FACE TRIM

Page 8 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR Fire Risk.Comply with all minimum clear - ances to combustibles as speci - fied. WARNING Failure to comply may cause house fire. NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY . • Illustrations/diagra...

Page 9 - D. Minimum Opening for Masonry and Zero; C. Minimum Clearances To Combustibles for; NOTE

RR R October 26, 2006 7014-083C Page 9 CB1200-I Pellet Insert A B C D D. Minimum Opening for Masonry and Zero Clearance Fireplaces for Built-In Using Rear Shroud SIDE W AL L MANTEL D C E A B Face Trim Inches Millimeters A Louvers to combustible side wall 6 153 B Insert top to mantel 12 305 C Front F...

Page 10 - G. Calculating Alternate Floor Protection Material; Thermal Conductivity: k value; E. Masonry Minimum Opening

Page 10 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR G. Calculating Alternate Floor Protection Material Thermal Conductivity: k value The k value indicates the amount of heat (in BTU’s) that will flow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of...

Page 11 - H. Removing Metal Floor of Factory-Built

RR R October 26, 2006 7014-083C Page 11 CB1200-I Pellet Insert Mark area of floor to cut Starter hole Keep sharp edge of metal floor away from power cord • The firebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built firebox in order to gain m...

Page 12 - Do not terminate vent; in any enclosed or semi-enclosed; Vent surfaces get HOT, can cause burns; A. Chimney and Exhaust Connection; Chimney & Connector; INSTALL VENT AT CLEARANCES SPECIFIED BY THE; Substitute or damaged vent components may; B. Venting Termination Requirements

Page 12 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such ...

Page 13 - Page 1; maintenance can cause injury or property damage. Refer; ALTITUDE IN THOUSANDS OF FEET; D. Pipe Selection Chart; See; C. Equivalent Feet of Pipe; Note: This is a generic example and is not

RR R October 26, 2006 7014-083C Page 1 CB1200-I Pellet Insert Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appli - ance. For assistance or additional information consult a qualifi...

Page 14 - Venting Systems; A. Direct Connect With Outside Air

Page 14 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR 5 Venting Systems Figure 14.2 A. Direct Connect With Outside Air B. Direct Connect Without Outside Air NOTE: In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to C...

Page 15 - C. Full Reline With Outside Air; Check clearances carefully for this; Check building codes prior to installation.; In Canada, only a full reline is

RR R October 26, 2006 7014-083C Page 15 CB1200-I Pellet Insert C. Full Reline With Outside Air Figure 15.1 Outside Air Termination at Chimney Top Outside Air through Rear Wall Exit through the Ash Clean-Out of Masonry Chimney 12” (05mm) min. below 12” (05mm) min. above NOTE; Use metal plate around e...

Page 16 - Mobile Home; pages 8; You must use a Quadra-Fire Outside Air Kit for instal-; A. Mobile Home Installation

Page 16 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR 6 Mobile Home 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smo...

Page 17 - A. Rear Shroud Installation; or; Complete the following procedures, based on; Top Vent Installation Preparation

RR R October 26, 2006 7014-083C Page 17 CB1200-I Pellet Insert 7 Appliance Set-Up A. Rear Shroud Installation 2. Rear vent installationsParts Required: Part 811-0680, Rear Shroud Kit. Part 811-0690, Rear Vent KitIncludes: Rear Vent Adapter and fastener package. Tools Required: Electric drill, 1/8...

Page 18 - Rear Vent Installation Preparation:

Page 18 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR Left Corner Piece Rear Vent Installation Preparation: 1. Remove the ENTIRE exhaust blower housing by remov - ing the 4 nuts using a 7/16" socket wrench. Set the nuts aside for later use. 2. Remove the 4 screws and remove the vertical...

Page 19 - B. Outside Air Kit Instructions; Parts Included in Kit:; Never draw outside combustion air from:; Attach hose clamp to; D. Optional Grille Installation; Bag Support Shelf; C. Adjustable Hopper Options

RR R October 26, 2006 7014-083C Page 19 CB1200-I Pellet Insert B. Outside Air Kit Instructions Parts Included in Kit: 1 piece of 2 inch x ft. flex hose, 1 hose clamp and 1 rodent screen. 1. Measure distance from floor to air vent opening in appli - ance and mark location on wall. 2. Use saw to cut o...

Page 20 - E. Adjustable Hearth Support; Size: 9”d x 45”w, 2” to 10” Height Adjustment; top; Sheet metal trim edges will be sharp.

Page 20 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR E. Adjustable Hearth Support Size: 9”d x 45”w, 2” to 10” Height Adjustment Included in Kit: (1) trim top, (1) trim front, (2) trim sides, double-sided tape (already installed) Tools Needed: Phillips head screw driver, sheet metal shears,...

Page 21 - F. Panel and Trim Set; Tools Needed

RR R October 26, 2006 7014-083C Page 21 CB1200-I Pellet Insert F. Panel and Trim Set Standard Size: 30”H x 40” W (762mm x 1016mm)Large Size: 33” H x 50” W (838mm x 1270mm) Included in Kit: 2 side panels, 1 top panel, 2 side trim, 1 top trim, 2 corner brackets and fastener package. Tools Needed : Phi...

Page 23 - G. Optional Log Set Placement Instructions; Logs are FRAGILE. Use extreme care when handling or; LOCATING PINS; Right Twig; H. Thermostat Installation; • Do NOT remove grounding prong from plug.; Terminal Block

RR R October 26, 2006 7014-083C Page 2 CB1200-I Pellet Insert G. Optional Log Set Placement Instructions CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. NOTE: Due to the abrasive nature of a pellet appliance fire, the logs are not covered under warranty. Any placement vari...

Page 24 - Operating Instructions; A. Fuel Size And Material; inches (38mm) you may have an inconsistent fuel feed rate; B. General Operating Information; Thermostat Calls For Heat; • Do NOT store flammable materials in the appliance’s

Page 24 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR 8 Operating Instructions A. Fuel Size And Material 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing ba...

Page 25 - D. Fuel Adjustment Control Rod; set loose at the factory; C. Before Your First Fire

RR R October 26, 2006 7014-083C Page 25 CB1200-I Pellet Insert D. Fuel Adjustment Control Rod The set screw is located at the bottom of the hopper and set loose at the factory so the fuel adjustment control rod will slide by only loosening the wing nut. Do not re-tighten bottom set screw. C. Before ...

Page 26 - I. Frequently Asked Questions; ISSUES; DO NOT LEAVE FIREPOT FLOOR OPEN

Page 26 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR I. Frequently Asked Questions WARNING Fire Risk Do NOT operate appliance: • With appliance door open. • Firepot floor open. • Cleaning slide plates open. Do NOT store fuel: • Closer than required clearances to com - bustibles to applianc...

Page 27 - Troubleshooting; Symptom; Possible Cause

RR R October 26, 2006 7014-083C Page 27 CB1200-I Pellet Insert 9 Troubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the di...

Page 30 - Maintaining & Servicing Your Appliance; B. General Maintenance; Cleaning Firepot with Cleaning Rod & Firepot; See Disposal of Ashes on; Shock and Smoke Hazard; A. Proper Shutdown Procedure

Page 0 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR 10 Maintaining & Servicing Your Appliance B. General Maintenance 1. Types of Fuel Depending on the type of fuel you are burning will dictate how often you have to clean your firepot. If the fuel you are burning has a high dirt or ash ...

Page 31 - There are heavy duty vacuum cleaners specifically

RR R October 26, 2006 7014-083C Page 1 CB1200-I Pellet Insert 6. Disposal of Ashes• Frequency: As needed • By: Homeowner • Task: Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the ground, well away...

Page 32 - C. High Ash Fuel Content Maintenance

Page 2 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR 14. Cleaning Exhaust Blower - Requires No Lubrication• Frequency: Yearly or as needed • By: Quality Service Technician/Homeowner • Task: : Contact your local dealer. 15. Cleaning Convection Blower - Requires No Lubrication • Frequency: Ye...

Page 33 - D. Igniter Replacement; Igniter

RR R October 26, 2006 7014-083C Page CB1200-I Pellet Insert Ash Build Up in Firebox Pellets Back Up In Feed Tube Firepot Overfills Tall, Lazy Flame, Orange in Color Incorrect Correct Flame Size, Yellow/White in Color Correct Figure 33.1 Figure 33.2 Figure 33.3 D. Igniter Replacement a. Shut down the...

Page 34 - E. Glass Replacement; • Glass is 5mm thick high temperature heat-; Replacing Center Glass; DO NOT LET Air Wash Spacers fall down from

Page 4 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR E. Glass Replacement • Glass is 5mm thick high temperature heat- resistant ceramic glass. • DO NOT REPLACE with any other material.• Alternate material may shatter and cause injury WARNING F. Baffle Removal 1. Allow appliance to cool comp...

Page 35 - Reference Materials; Heat Output Switch; When describing the location of a component; Convection Blower; A. Component Function

RR R October 26, 2006 7014-083C Page 5 CB1200-I Pellet Insert 11 Reference Materials 7. Heat Exchangers The heat exchangers transfer heat from the exhaust system into convection air. There are 2 clean out rods located under the heat exchangers. 8. Heat Output Switch The heat output switch is located...

Page 36 - Wiring Harness

Page 6 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR 16. Snap Disc #1 (Convection Blower) 125°F Snap disc #1 is located on the right side of the firebox. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed. Power is always present at sna...

Page 37 - B. Component Locations; Beginning Manufacture Date: April 8, 1999

RR R October 26, 2006 7014-083C Page 7 CB1200-I Pellet Insert Terminal Block Center 2 Screws for Thermostat Wires Power Outlet Heat Output Switch Reset Button Red Call Light Fuse Control Box Blue Blinking Light Red/ Green Light B. Component Locations Figure 37.1 Figure 37.3 - Firepot Assembly Figure...

Page 38 - Page 8

Page 8 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR Beg. Manufacture Date: July, 2005 19 20 21 22 2 24 25 26 27 28 29 30 31 12 13 14 15 16 17 18 2 33 34 35 6 37 38 39 40 41 43 11 42 Figure 38.1

Page 39 - Page 9; D. Service Parts and Accessories; SCHEMATIC LIST

RR R October 26, 2006 7014-083C Page 9 CB1200-I Pellet Insert D. Service Parts and Accessories Nbr Description 11 Door Frame (Black, Gold or Nickel) 12 Glass, Center 13 Glass, Side 14 Door Latch 15 Grille, Louver, Top (Black, Gold or Nickel) 16 Ashpan Door (Panel, Front Access) 17 Ashpan 18 Ash Catc...

Page 40 - Part Descsription, Alphabetical Order

Page 40 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR Item # Part Descsription, Alphabetical Order SKU Feed Spring Only 812-600 Firepot Bolt, 1-1/4” long 225-0120 Firepot Floor (Slide Plate) 414-0290 Firepot Nut, 1/4-20 226-0090 40 Firepot Pull Rod Assembly (Linkage) 812-4140 41 Firepot, EZ...

Page 41 - Accessories

RR R October 26, 2006 7014-083C Page 41 CB1200-I Pellet Insert Item No. Accessories Part No. Door Assembly, Black DR-CB12-MBK Door Assembly, Gold DR-CB12-GD Door Assembly, Nickle DR-CB12-NL Floor Protector 811-0730 Grille, Louver, Black LVGRL-CB12-MBK Grille, Louver, Gold LVGRL-CB12-GD Grille, Louve...

Page 42 - Date of Service; E. Service And Maintenance Log

Page 42 7014-083C October 26, 2006 R CB1200-I Pellet Insert RR Date of Service Performed By Description of Service E. Service And Maintenance Log

Page 43 - Page 4; Lifetime Warranty; LIMITED LIFETIME WARRANTY; the first five years.; THREE YEAR WARRANTY; accident, or misuse of the product shall nullify this warranty.

RR R October 26, 2006 7014-083C Page 4 CB1200-I Pellet Insert Lifetime Warranty F. Warranty Policy LIMITED LIFETIME WARRANTY The Hearth & Home Technologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home ...

Page 44 - CONTACT INFORMATION; For the number of your nearest Quadra-Fire dealer; Your Records for Model:

R Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES www.quadrafire.com 7014-083C October 26, 2006 Page 44 CONTACT INFORMATION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer pleas...