Quadra-Fire CASTINS-CWL - Manuals

Page 2 - Page 2; SAMPLE OF CLEARANCE TO COMBUSTIBLES LABEL; Castile Pellet Insert; CAUTION; Mfg Date; SAMPLE OF SERIAL NUMBER & DATE OF MANUFACTURE LABEL

Page 2 250-7251G August 20, 2009 R Castile Pellet Insert Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance. This commitment begins with our research of the mark...

Page 3 - Page 3; B. Clearances to Combustibles; Horizontal; TABLE OF CONTENTS

R August 20, 2009 250-7251G Page 3 Castile Pellet Insert Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indi...

Page 4 - Listing and Code Approvals; A. Appliance Certifi cation

Page 4 250-7251G August 20, 2009 R Castile Pellet Insert 1 Listing and Code Approvals A. Appliance Certifi cation C. Glass Specifi cations E. BTU & Effi ciency Specifi cations This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer...

Page 5 - Getting Started; Warning! Risk of Fire; Appliance Location; NOTICE: Check building codes prior to installation.; Frequently open doors

R August 20, 2009 250-7251G Page 5 Castile Pellet Insert 2 Getting Started A. Design, Installation & Location Considerations Warning! Risk of Fire Damaged parts could impair safe operation. Do NOT install damaged, incomplete or substitute components. 1. Appliance Location NOTICE: Check building ...

Page 6 - • DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE

Page 6 250-7251G August 20, 2009 R Castile Pellet Insert L o c a t i o n o f t h e a p p l i a n c e a n d c h i m n e y w i l l a f f e c t performance. • Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down o...

Page 7 - Report damaged parts to dealer.; Or any such action that may cause a fi re hazard.; WARNING

R August 20, 2009 250-7251G Page 7 Castile Pellet Insert G. Inspect Appliance & Components and Pre-Use Check List Reciprocating SawHammerPhillips Screw driverTape MeasurePlumb LineLevelFraming MaterialHi-temp Caulking MaterialGloves Safety GlassesFraming SquareElectric Drill & Bits (1/4”)1/4...

Page 8 - Page 8; Dimensions and Clearances; A. Appliance Dimensions; : All views are shown with Panel

Page 8 250-7251G August 20, 2009 R Castile Pellet Insert 3 Dimensions and Clearances A. Appliance Dimensions Figure 8.2- Front View Figure 8.1 - Top View Figure 8.3 -Side View 13-1/16 in. (332mm) 10-3/16 in. (259mm) 24-3/4 in. (629mm) 9-13/16 in. (249mm) 2.0 in. (51mm) 24-3/16 in./ (614mm) 19.0 in. ...

Page 9 - Illustrations refl ect typical installations; Inches; INSTALLED AS A BUILT-IN UNIT; ” (0mm) Clearance To Exposed Section And Face Trim; Outside

R August 20, 2009 250-7251G Page 9 Castile Pellet Insert A C B B C E D Fire Risk. Comply with all minimum clearances to combustibles as specifi ed. WARNING Failure to comply may cause house fi re. NOTE: • Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/...

Page 11 - Starter hole; F. Removing Metal Floor of Factory-Built Firebox

R August 20, 2009 250-7251G Page 11 Castile Pellet Insert Mark area offloor to cut Starter hole Use 2 x 4 from insertpackaging to support insert Keep sharp edge ofmetal floor away frompower cord F. Removing Metal Floor of Factory-Built Firebox • The fi rebrick (refractory), glass doors, screen rails...

Page 12 - Figure; G. Prefabricated Metal Chimney

Page 12 250-7251G August 20, 2009 R Castile Pellet Insert • T h e f i r e p l a c e m u s t n o t b e a l t e r e d , e x c e p t f o r t h e exceptions listed below. Do not removal the bricks and mortar from the existing fi replace. The following modifi cations are premissible: • Removal of damper ...

Page 13 - Do not terminate vent; in any enclosed or semi-enclosed; A. Chimney and Exhaust Connection; Chimney & Connector; INSTALL VENT AT CLEARANCES SPECIFIED BY THE

R August 20, 2009 250-7251G Page 13 Castile Pellet Insert Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a ...

Page 14 - D. Pipe Selection Chart; ALTITUDE IN THOUSANDS OF FEET; Example 1; : If the equivalent length of pipe is 23 feet with altitude of; Example 2; : If the equivalent length of pipe is 12 feet with altitude of

Page 14 250-7251G August 20, 2009 R Castile Pellet Insert Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appli-ance. For assistance or additional information consult a qualifi ed in...

Page 15 - Venting Systems; A. Full Reline With Outside Air - Horizontal

R August 20, 2009 250-7251G Page 15 Castile Pellet Insert 5 Venting Systems NOTE: In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365. Figure 15.1 Fire Risk. Inspection of Chimney: • Masonry chimney must be in go...

Page 16 - Check clearances carefully for this type of instal-; national codes and regulations.; In Canada only a full reline is allowed per ULC; B. Full Reline With Outside Air - Vertical; Outside Air; In Canada this fi replace insert must be installed

Page 16 250-7251G August 20, 2009 R Castile Pellet Insert NOTE: Check clearances carefully for this type of instal- lation to ensure adequate room for outside air venting. Check building codes prior to installation.• Installation MUST comply with local, regional, state and national codes and regulat...

Page 17 - Mobile Home; pages 9; for listings to combus-; A. Mobile Home Installation; Spark Arrestor Cap; NEVER INSTALL IN A SLEEPING ROOM.

R August 20, 2009 250-7251G Page 17 Castile Pellet Insert 6 Mobile Home 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke sp...

Page 18 - Ammo Can Latches; Top Vent Installation; screw; NOTE

Page 18 250-7251G August 20, 2009 R Castile Pellet Insert 7 Appliance Set-Up B. Leveling System Figure 18.4 A. Reversible Top or Rear Flue Adapter The back legs are adjustable to allow for customized fi t into zero clearance boxes. 1. Loosen 2 top screws and remove 2 bottom screws. 2. Adjust leg to ...

Page 19 - Parts Included in Kit:; D. Zero Clearance Trim Support Instructions; Item

R August 20, 2009 250-7251G Page 19 Castile Pellet Insert C. Outside Air Kit Instructions Parts Included in Kit: 1 piece of 2 inch x 3 ft. fl ex hose, 2 hose clamps, 1 collar assembly, 1 termination cap assem-bly, 1 air intake channel, 1 trim ring, fasteners. NOTE: Discard air intake channel, it is ...

Page 20 - Install Sides; Turn right side up and attach top cast rin g; Zero Clearance Panel Extension; Base Plate Only Installation; Parts Needed

Page 20 250-7251G August 20, 2009 R Castile Pellet Insert Install Sides First Install Front Last Bend top and bottom tabs toward inside NOTE: Manually pre-shape sides before installing Turn right side up and attach top cast rin g Zero Clearance Panel Extension Alignment Hole Cast Trim Footer Panel L...

Page 21 - E. Panel Set And Cast Trim Set; Included in Panel Kit:; See Figures; Powered Phillips head screw driver; Do NOT pick up assembled unit by corners.

R August 20, 2009 250-7251G Page 21 Castile Pellet Insert E. Panel Set And Cast Trim Set 1. Screw panels together 2. Bend tabs down 1. Screw panels together 3. Install Cast Trim Header 2. Bend tabs down Mounting tabs on each panel legto match up with slots on insert. Included in Panel Kit: (2) side ...

Page 22 - Open the hinged cast face and open the glass door; Four Piece Log Set Installation; G. Optional Log Set Placement Instructions; Notch; Top Log Installation

Page 22 250-7251G August 20, 2009 R Castile Pellet Insert 1. Open the hinged cast face and open the glass door assembly. 2. Positioning the logs. Place the right rear log as shown. There is a notch in the bottom of the log for clearance for the thermocou-ple and thermocouple cover (ceramic protectio...

Page 23 - H. Thermostat Installation; Control Box

R August 20, 2009 250-7251G Page 23 Castile Pellet Insert 1 . A 12 volt AC thermostat is required to operate this pellet appliance. You may use the included wall mount thermostat or purchase an optional programmable thermostat or remote control. The included thermostat is equipped with an adjustable...

Page 24 - Operating Instructions; in length; . Pellet lengths may even vary by lot from the same; If you burn pellets longer than 1-1/2 inches; Shelled Field Corn; Do NOT purchase fuel

Page 24 250-7251G August 20, 2009 R Castile Pellet Insert 8 Operating Instructions A. Fuel Size, Material and Storage 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containin...

Page 25 - Thermostat Calls For Heat; automatically light and deliver; Heat Output Controls; C. Before Your First Fire

R August 20, 2009 250-7251G Page 25 Castile Pellet Insert B. General Operating Information 1. Thermostat Calls For Heat The appliance is like most modern furnaces; when the thermostat calls for heat, your appliance will automatically light and deliver heat. When the room is up to temperature and the...

Page 26 - set loose at the factory; F. Feed Rate Adjustment; bustibles to appliance; DO NOT LEAVE FIREPOT FLOOR OPEN

Page 26 250-7251G August 20, 2009 R Castile Pellet Insert The fuel adjustment control rod is factory set, and should be adequate for most fuels. The set screw is located at the bottom of the hopper and set loose at the factory so the fuel adjustment control rod will slide by only loosening the wing ...

Page 27 - Odors and vapors released during initial operation.; ISSUES; Noise is caused by metal expanding and contracting as

R August 20, 2009 250-7251G Page 27 Castile Pellet Insert H. Frequently Asked Questions Odors and vapors released during initial operation. • Curing of high temperature paint.• Open windows for air circulation. Odors may be irritating to sensitive individuals. CAUTION ISSUES SOLUTIONS 1. Metallic no...

Page 28 - Troubleshooting; This troubleshooting guide can only be used by a qualifi ed; Symptom; Possible Cause

Page 28 250-7251G August 20, 2009 R Castile Pellet Insert 9 Troubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagno...

Page 31 - Maintaining & Servicing Your Appliance; in this section for more details on fuels with; Shock and Smoke Hazard; A. Proper Shutdown Procedure; Cleaning or Inspection; Frequency; B. Quick Reference Maintenance Chart; Not properly

R August 20, 2009 250-7251G Page 31 Castile Pellet Insert 10 Maintaining & Servicing Your Appliance C. General Maintenance & Cleaning 1. Types of Fuel Depending on the type of fuel you are burning will dictate how often you have to clean your fi repot. If the fuel you are burning has a high ...

Page 32 - Cleaning Firepot with Cleaning Rod & Firepot; Remove Cast Sides for Cleaning & Maintenance

Page 32 250-7251G August 20, 2009 R Castile Pellet Insert 3. Cleaning Firepot with Cleaning Rod & Firepot Scraper • Frequency: Daily or more often as needed • By: Homeowner a. The appliance must be in complete shutdown and cool and the exhaust blower off. If you are just cleaning the fi repot, t...

Page 33 - Disposal of Ashes; • Ashes should be placed in metal container; 0 Heat Exchanger Tubes

R August 20, 2009 250-7251G Page 33 Castile Pellet Insert 8. Cleaning Beneath Heat Exchanger • Frequency: Monthly or after burning 1 ton of fuel • By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off b. A more thorough cleaning is needed to remo...

Page 34 - • Do NOT operate with glass cracked, broken or

Page 34 250-7251G August 20, 2009 R Castile Pellet Insert 12. Cleaning the Glass • Frequency: When clear view of the fi repot becomes obscure • By: Homeowner a. Appliance must be completely cool before cleaning glass. b. Use a damp paper towel or any non-abrasive glass cleaner. Wipe off with dry tow...

Page 35 - Preparing Firebox for Non-Burn Season; D. High Ash Fuel Content Maintenance; is shown in; IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.

R August 20, 2009 250-7251G Page 35 Castile Pellet Insert 17. Preparing Firebox for Non-Burn Season • Frequency: Yearly • By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. b. Remove all ash from the fi rebox and vacuum thoroughly. c. Paint a...

Page 36 - E. Igniter Replacement; • Glass is 5mm thick high temperature heat-; Glass; Igniter

Page 36 250-7251G August 20, 2009 R Castile Pellet Insert E. Igniter Replacement a. Shut down the appliance by turning down the thermostat and let the appliance completely cool down . After the appliance has cooled down, unplug it and remove the ash pan. b. The wire leads to the igniter are connecte...

Page 37 - Figures; Tabs

R August 20, 2009 250-7251G Page 37 Castile Pellet Insert Re-installing Baffl e & Brick Set 1. Place right brick in behind the right bracket, and then slide to the left so the tabs are behind the center brick. Figure 37.4 2. The brick will be fl ush against the back wall and notches exposed in t...

Page 39 - Reference Materials; A. Component Function

R August 20, 2009 250-7251G Page 39 Castile Pellet Insert 11 Reference Materials 7. Heat Exchangers The heat exchangers transfer heat from the exhaust system into convection air. There are 2 clean out rods located under the heat exchangers. 8. Heat Output Switch The heat output switch is located on ...

Page 40 - Wiring Harness

Page 40 250-7251G August 20, 2009 R Castile Pellet Insert 16. Snap Disc #1 (Convection Blower) 110°F Snap disc #1 is located behind the right cast side of the fi rebox above the red call light. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed....

Page 41 - Feed Motor

R August 20, 2009 250-7251G Page 41 Castile Pellet Insert B. Component Locations Figure 41.2 - Cleaning Rods & Heat Exchanger Tubes Figure 41.1 - Blowers & Feed Motor Figure 41.3 Feed Motor ExhaustBlower Convection Blower CLEANING RODS 10 Heat Exchanger Tubes Control Box Junction Box Reset B...

Page 48 - Date of Service; E. Service And Maintenance Log

Page 48 250-7251G August 20, 2009 R Castile Pellet Insert Date of Service Performed By Description of Service E. Service And Maintenance Log

Page 52 - Location on appliance:; We recommend that you record the following pertinent; DO NOT DISCARD THIS MANUAL; • Important operating and; DO NOT

R Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES 250-7251G August 20, 2009 Page 52 CONTACT INFORMATION: Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer please visit our web site ...