Page 2 - Page 2; Castile Pellet Insert; and Welcome to the Quadra-Fire Family; and; re; SAFETY LABEL / ÉTIQUETTE DE SÉCURITÉ; SAMPLE; Serial Number
Page 2 7022-122 January 19, 2011 R Castile Pellet Insert and Welcome to the Quadra-Fire Family ! Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.This commitme...
Page 3 - Page 3; TABLE OF CONTENTS; Safety Alert Key:
R January 19, 2011 7022-122 Page 3 Castile Pellet Insert Section 1: Listing and Code Approvals A. Appliance Certifi cations ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specifi cations ............................ 4 D. Electrical Rating ..............................
Page 4 - Listing and Code Approvals; ASTM; NOTE: Some generator or battery back-up systems may; This appliance is also approved for installation
Page 4 7022-122 January 19, 2011 R Castile Pellet Insert 1 Listing and Code Approvals A. Appliance Certi fi cation C. Glass Speci fi cations E. BTU & Ef fi ciency Speci fi cations This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer...
Page 5 - Getting Started; Warning! Risk of Fire; Appliance Location
R January 19, 2011 7022-122 Page 5 Castile Pellet Insert 2 Getting Started A. Design, Installation & Location Considerations Warning! Risk of Fire Damaged parts could impair safe operation. Do NOT install damaged, incomplete or substitute components. 1. Appliance Location NOTICE: Check building ...
Page 6 - Negative pressure can; CAUTION; • DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE; Minimum Vacuum Requirements:; Hearth & Home Technologies assumes no
Page 6 7022-122 January 19, 2011 R Castile Pellet Insert L o c a t i o n o f t h e a p p l i a n c e a n d c h i m n e y w i l l a ff e c t performance.• Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of ...
Page 7 - Negative Pressure, Shut-Down and Electrical Power
R January 19, 2011 7022-122 Page 7 Castile Pellet Insert E. Avoiding Smoke and Odors Negative Pressure, Shut-Down and Electrical Power Failure To reduce the probability of back-drafting or burn-back in the pellet appliance during power failure or shut down con- ditions, it must be able to draft natu...
Page 8 - Hammer; Tools and building supplies normally required; G. Tools And Supplies Needed; Or any such action that may cause a; WARNING; Read all the instructions before starting the instal-
Page 8 7022-122 January 19, 2011 R Castile Pellet Insert Reciprocating Saw Hammer Phillips Screw driver Tape Measure Plumb Line Level Framing Material Non-Combustible Sealant Material Gloves Safety Glasses Framing Square Electric Drill & Bits) 1/4” Self-Tapping Screws May also need: Vent Support...
Page 9 - Page 9; Dimensions and Clearances; A. Appliance Dimensions; Overall Size
R January 19, 2011 7022-122 Page 9 Castile Pellet Insert 3 Dimensions and Clearances A. Appliance Dimensions Figure 9.3- Front View Figure 9.1 - Top View Figure 9.2 -Side View 32-1/4 in. (819mm) 27-7/8 in. (707mm) 23-3/8 in. (594mm) 8 in. (203mm) 19 in. (483mm) 24-3/4 in. (629mm) 9-3/4 in. (249mm) 1...
Page 10 - in. Clearance To Exposed Section And Face Trim; Combustible; Outside Air; INSTALLED AS A BUILT-IN UNIT; All Clearances are Minimum Clearances; Must be installed in a non-tapered enclosure.
Page 10 7022-122 January 19, 2011 R Castile Pellet Insert Fire Risk.Comply with all minimum clear- ances to combustibles as speci- fi ed. WARNING Failure to comply may cause house fi re. NOTE: • Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/diagrams are ...
Page 11 - F. Prefabricated Metal Chimney
R January 19, 2011 7022-122 Page 11 Castile Pellet Insert A B C D D. Minimum Opening for Masonry and Factory-Built Fireplaces Inches Millimeters A Insert side to combustible side wall 16 406 B Insert top to mantel 12 305 C Insert top to maximum. 2-1/4 inch (57mm) face trim 4-3/4 121 D Insert side to...
Page 12 - The following is only one example as there are many different; NOTE: Refer to chimney liner manufacturer for rec-
Page 12 7022-122 January 19, 2011 R Castile Pellet Insert Mark area of floor to cut Starter hole G. Removing Metal Floor of Factory-Built Fireplace • The fi rebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built fi re- box in order to gain minim...
Page 13 - Vent surfaces get HOT, can cause burns if; A. Chimney and Exhaust Connection; Substitute or damaged vent components may impair; Follow venting manufacturer’s clearances; B. Venting Termination Requirements; It; In Canada when using a factory-built chim-
R January 19, 2011 7022-122 Page 13 Castile Pellet Insert Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a ...
Page 14 - Substitute or damaged vent components may; Try to keep them as short as possible.; TWO 90o ELBOWS; 5° elbow is equivalent to 1 foot of straight pipe; Minimum Vertical Vent for One Elbow
Page 14 7022-122 January 19, 2011 R Castile Pellet Insert C. Pellet Venting Charts Figure 14.1 Fire Risk.• Only LISTED venting components may be used.• NO OTHER vent components may be used. Substitute or damaged vent components may impair safe operation. WARNING The maximum horizontal venting allowe...
Page 15 - Venting Systems; A. Full Reline With Horizontal Outside Air
R January 19, 2011 7022-122 Page 15 Castile Pellet Insert 5 Venting Systems NOTE: In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365. Figure 15.1 CAUTION Never draw outside combustion air from: • Wall, fl oor or ...
Page 16 - Check building codes prior to installation.
Page 16 7022-122 January 19, 2011 R Castile Pellet Insert C. Full Reline With Vertical Outside Air Figure 16.1 Outside Air Termination at Chimney Top 12” (305mm) min. below 12” (305mm) min. above NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insulation such as ...
Page 17 - Mobile Home; pages 9; Installation must comply with Manufactured Home and; You must use a Quadra-Fire Outside Air Kit for instal-; A. Mobile Home Installation; Spark Arrestor Cap; THE STRUCTURAL INTEGRITY OF THE MANUFAC-; • Any supporting material that would affect the structural
R January 19, 2011 7022-122 Page 17 Castile Pellet Insert 6 Mobile Home 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke sp...
Page 18 - Parts Included in Kit:; Never draw outside combustion air from:; Leveling Bolt on each Side
Page 18 7022-122 January 19, 2011 R Castile Pellet Insert 7 Appliance Set-Up A. Leveling System B. Outside Air Kit Instructions Parts Included in Kit: 1 piece of 2 inch x 3 ft. fl ex hose, 2 hose clamps, 1 collar assembly, 1 termination cap assembly, 1 trim ring, fasteners and air intake channel (dis...
Page 19 - Size: 9”d x 45”w, 2” to 10” Height Adjustment; top; Sheet metal trim edges will be sharp.; Decorative tile
R January 19, 2011 7022-122 Page 19 Castile Pellet Insert C. Door Handle Removal 1. Open the outer door. 2. Unlatch and open the fi rebox door.3. Continue to turn handle until it is free from the fi rebox door. D. Door Removal 1. Open the outer door.2. Unlatch and open the fi rebox door.3. Lift the fi r...
Page 20 - Item; Panel Extension, 5 inch; Install Sides; Turn right side up and attach top cast ring; Panel Extension; . Lay hearth support’s front and sides face down. Bend the; Figure
Page 20 7022-122 January 19, 2011 R Castile Pellet Insert Figure 20.2 1 2 3 4 5 6 7 8 F. Hearth Support For Standard Surround Only Figure 20.1 - Assembled View Item Description 1 Front, 3 inch 2 Front, 5 inch 3 Cast Ring, Top & Bottom, Interchangeable 4 Side, 5 inch 5 Side, 3 inch 6 Panel Extens...
Page 21 - Parts Needed; Included in Surround Kit:; top piece and fastener package.; Included in Basic Trim Kit:; side pieces, left and right, top
R January 19, 2011 7022-122 Page 21 Castile Pellet Insert Base Plate Only Installation Parts Needed : (1) cast ring (2) base zero clearance panel extensions. Discard balance of parts. Tools Needed: Phillips head screwdriver 1. Attach base zero clearance panel extensions to cast ring. 2. Place assemb...
Page 22 - ncluded in Surround Kit:; -6 inch long Philips head screwdriver, pliers
Page 22 7022-122 January 19, 2011 R Castile Pellet Insert H. Surround and Cast Trim Set I ncluded in Surround Kit: (2) side surrounds, left and right; (1) surround top; (1) fastener package. Included in Cast Trim Kit: (2) cast trim legs, left and right; (1) cast trim header; (2) cast trim footers, l...
Page 23 - Two Piece Log Set Installation; I. Optional Log Set Placement Instructions; Logs are FRAGILE. Use extreme care when handling or
R January 19, 2011 7022-122 Page 23 Castile Pellet Insert (4) Felt Vibration Insulation Pads Secure Surrounds to Cast Trim Kit Attach Magnet before installing Cast Footers Magnet Installed Cast Footers, Left & Right Back of Side Piece Magnet Attached - Faces Front Clearance Notch Figure 23.2 Fig...
Page 24 - • Do NOT remove grounding prong from plug.
Page 24 7022-122 January 19, 2011 R Castile Pellet Insert 1 . A 12 volt AC thermostat is required to operate this pellet appliance. You may use the included wall mount thermo- stat or purchase an optional programmable thermostat or remote control. The included thermostat is equipped with an adjustab...
Page 25 - Operating Instructions; • High ash fuels, or lack of maintenance, can; Combustible Material; B. Fuel Material and Fuel Storage; corn
R January 19, 2011 7022-122 Page 25 Castile Pellet Insert 8 Operating Instructions WARNING • High ash fuels, or lack of maintenance, can cause the fi repot to fi ll with ash and clinker. If the fi repot fi lls to the top, immediately shut down the appliance and clean. • Failure to do so could result in ...
Page 26 - Thermostat Calls For Heat; D. Before Your First Fire; gasoline and other
Page 26 7022-122 January 19, 2011 R Castile Pellet Insert C. General Operating Information 1. Thermostat Calls For Heat The appliance is like most modern furnaces; when the thermostat calls for heat, your appliance will automatically light and deliver heat.When the room is up to temperature and the ...
Page 27 - ame; H. Feed Rate Adjustment Instructions; now; Odors and vapors released during initial operation.
R January 19, 2011 7022-122 Page 27 Castile Pellet Insert G. Fire Characteristics A properly adjusted fi re with the heat output control switch set on “HIGH” has a short active fl ame pattern that extends out of the fi repot approximately 4 inches (102mm). If the fi re has tall fl ames with black tails a...
Page 28 - ISSUES; DO NOT LEAVE FIREPOT FLOOR OPEN
Page 28 7022-122 January 19, 2011 R Castile Pellet Insert I. Ignition Cycles 1. At the beginning of each ignition cycle, it is normal to see some smoke in the fi rebox. The smoke will stop once the fi re starts. 2. The convection blower will automatically turn on after your appliance has reached the s...
Page 29 - Troubleshooting; Symptom; Possible Cause; Turn down thermostat and let the appliance completely cool.
R January 19, 2011 7022-122 Page 29 Castile Pellet Insert 9 Troubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnos...
Page 32 - Maintaining & Servicing Your Appliance; C. General Maintenance; Depending on the type of fuel you are burning will dictate how; Shock and Smoke Hazard; A. Proper Shutdown Procedure; B. Quick Reference Maintenance Chart; Follow the detailed instructions found in this; Cleaning or Inspection; Frequency; the recommended interval or you see soot coming from the vent.
Page 32 7022-122 January 19, 2011 R Castile Pellet Insert 10 Maintaining & Servicing Your Appliance C. General Maintenance 1. Types of Fuel Depending on the type of fuel you are burning will dictate how often you have to clean your fi repot. If the fuel you are burning has a high dirt or ash cont...
Page 33 - Disposal of Ashes; Cleaning Firepot with Cleaning Rod & Firepot; Homeowner; See Figure 43.3 on page; Homeowner; Ash Removal from Firebox; Homeowner
R January 19, 2011 7022-122 Page 33 Castile Pellet Insert 5. Disposal of Ashes • Frequency: As needed • By: Homeowner Ashes should be placed in a metal container with a tight-fi tting lid. The closed container of ashes should be placed on a non-combustible fl oor or on the ground, well away from all c...
Page 36 - Ash Build Up in Firebox; D. High Ash Fuel Maintenance; is shown in
Page 36 7022-122 January 19, 2011 R Castile Pellet Insert Ash Build Up in Firebox Pellets Back Up In Feed Tube Firepot Overfills Tall, Lazy Flame, Orange in Color Incorrect Correct Flame Size, Yellow/White in Color Correct Figure 36.1 Figure 36.2 Figure 36.3 Fire Risk. WARNING • High ash fuels, or l...
Page 37 - Wing Screw; E. Combustion Blower Replacement
R January 19, 2011 7022-122 Page 37 Castile Pellet Insert F. Convection Blower Replacement 1. The blower is located at the bottom rear of the insert. If an outside air kit is also installed, you will fi rst need to remove the outside air fl ange by removing the 2 screws using a Phillips head screwdriv...
Page 38 - G. Igniter Replacement; • Glass is 5mm thick high temperature heat-; Igniter
Page 38 7022-122 January 19, 2011 R Castile Pellet Insert G. Igniter Replacement 1. Shut down the appliance by turning down the thermostat and let the appliance completely cool down . After the appliance has cooled down, unplug it and remove the ash drawer. 2. The wire leads to the igniter are conne...
Page 39 - Brick is flush against back wall; Figures; Tabs; e & Brick Set Removal
R January 19, 2011 7022-122 Page 39 Castile Pellet Insert Brick is flush against back wall Notches exposed Re-installing Baf fl e & Brick Set 1. Place right brick in behind the right bracket, and then slide to the left so the tabs are behind the center brick. Figure 39.4. 2. The brick will be fl u...
Page 40 - Hook on
Page 40 7022-122 January 19, 2011 R Castile Pellet Insert Figure 40.2 Hook on left side Tab on right side Figure 40.3 Figure 40.4 Figure 40.5 Lift brick, pull forward at an angle and drop down into notches Figure 40.1 Re-installing Baf fl e & Brick Set (Cont’d)
Page 41 - Reference Materials; Heat Output Switch; When describing the location of a component; Convection Blower; oor; NOT; A. Component Function
R January 19, 2011 7022-122 Page 41 Castile Pellet Insert 11 Reference Materials shut off power to the appliance. 7. Heat Exchangers The heat exchangers transfer heat from the exhaust system into convection air. There are 2 clean out rods located under the heat exchangers. 8. Heat Output Switch The ...
Page 42 - Hopper; See Figure 42.1 below
Page 42 7022-122 January 19, 2011 R Castile Pellet Insert have been obtained. 16. Thermostat The appliance is designed to run on a 12 volt AC thermostat. The heat anticipator, if present, should be set on the lowest setting available. 17. Snap Disc #1 (Convection Blower) 110°F Snap disc #1 is locate...
Page 43 - Exchanger Tubes; RIGHT SIDE; Feed Motor
R January 19, 2011 7022-122 Page 43 Castile Pellet Insert B. Component Locations Figure 43.1 - Cleaning Rods & Heat Exchanger Tubes Figure 43.2 Figure 43.3 RIGHT SIDE Control Box Junction Box Reset Button Heat Output Switch Power Cord Outlet Thermostat Block Fuse Red Call Light Red/Green/Amber L...
Page 44 - Service Parts; Castile Insert; Part number list on following pages.; Beginning Manufacturing Date: Jan 2011
Page 44 7022-122 January 19, 2011 Figure 44.1 Service Parts 01/11 R Castile Pellet Insert Castile Insert CASTILEI-MBK, CASTILEI-PMH, CASTILEI-CSB CASTILEIW-CWL Part number list on following pages. Beginning Manufacturing Date: Jan 2011 Ending Manufacturing Date: Active 1 2 3 4 8 9 7 6 5 10 11 12 13 ...
Page 45 - ITEM
7022-122 Page 45 January 19, 2011 Service Parts 01/11 R IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at Depot ITEM...
Page 47 - Stocked
7022-122 Page 47 January 19, 2011 Service Parts 01/11 R Beginning Manufacturing Date: Jan 2011 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in th...
Page 49 - Beginning Manufacturing Date: Jan 2006; Use With Cast Trim
7022-122 Page 49 January 19, 2011 Service Parts 01/11 R Castile Insert Beginning Manufacturing Date: Jan 2006 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All par...
Page 50 - in this manual may be ordered from an authorized dealer.; Avk Rivnut Repair Kit
Page 50 7022-122 January 19, 2011 Service Parts 01/11 R Castile Insert Beginning Manufacturing Date: Jan 2006 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All par...
Page 51 - Date of Service; E. Service And Maintenance Log
R January 19, 2011 7022-122 Page 51 Castile Pellet Insert Date of Service Performed By Description of Service E. Service And Maintenance Log
Page 54 - Wood
Page 54 7022-122 January 19, 2011 R Castile Pellet Insert 4021-645C 12-29-10 Page 1 of 2 Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY H earth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for H HT gas, wood, pellet, coal and ele...
Page 55 - This warranty is void if:
R January 19, 2011 7022-122 Page 55 Castile Pellet Insert 4021-645C 12-29-10 Page 2 of 2 WARRANTY CONDITIONS: 7KLVZDUUDQW\RQO\FRYHUV++7DSSOLDQFHVWKDWDUHSXUFKDVHGWKURXJKDQ++7DXWKRUL]HGGHDOHURUGLVWULEXWRU$OLVWRI ++7DXWKRUL]HGGHDOHUVLVDYDLODEOHRQWKH++7EUDQGHGZHEVLWHV 7KLVZDUUDQW\LVRQO\YDOLGZKLOHWKH...
Page 56 - CONTACT INFORMATION; For the number of your nearest Quadra-Fire dealer; foreign patents pending.; NOTICE; DO NOT DISCARD THIS MANUAL; DO NOT
7022-122 Page 56 R Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES www.quadra fi re.com CONTACT INFORMATION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer visit our website at w...
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