Quadra-Fire CASTILEI-CE-MBK - Manuals

Page 2 - Page 2; Castile & Santa Fe CE Insert; and Welcome to the Quadra-Fire Family; NOTE: Consult insurance carrier, local building inspector, fire; SANTA FE CE PELLET INSERT

Page 2 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B and Welcome to the Quadra-Fire Family ! Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.T...

Page 3 - Page 3; TABLE OF CONTENTS; Safety Alert Key:; Specifications; User’s Guide; C. Minimum Opening for Masonry and

R October 27, 2011 Page 3 Castile & Santa Fe CE Insert 7069-101B TABLE OF CONTENTS Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or s...

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Page 4 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B

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R October 27, 2011 Page 5 Castile & Santa Fe CE Insert 7069-101B

Page 6 - Listing and Code Approvals; Hearth & Home Technologies

Page 6 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B A. Appliance Certification B. Glass Specifications D. Specifications This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass. C. Electrical Rati...

Page 7 - Glass and other surfaces are hot during operation AND cool down.; Hot glass will cause burns.; WARNING; WARNING! Do not operate appliance before reading and

R October 27, 2011 Page 7 Castile & Santa Fe CE Insert 7069-101B HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • Do not touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE chi...

Page 8 - Combustible Material; C. Fuel Material and Fuel Storage; CAUTION; urn fuel that contains an additive; Tested and approved for wood pellets. Burning

Page 8 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B A. Fire Safety To provide reasonable fire safety, the following should be given serious consideration:• Install at least one smoke detector and CO monitor on each floor of your home. • Locate detectors away from the heating applian...

Page 9 - Thermostat Calls For Heat; High; Reset; E. Before Your First Fire; F. Filling the Hopper with Fuel

R October 27, 2011 Page 9 Castile & Santa Fe CE Insert 7069-101B D. General Operating Information 1. Thermostat Calls For Heat The appliance is like most modern furnaces; when the thermostat calls for heat, your appliance will automatically light and deliver heat. When the room is up to temperat...

Page 10 - Figure; Odors and vapors released during initial operation.; Feed Adjustment Control Rod

Page 10 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B H. Fire Characteristics A properly adjusted fire with the heat output control button set on “HIGH” has a short active flame pattern that extends out of the firepot approximately 102mm. If the fire has tall flames with black tails ...

Page 11 - DO NOT LEAVE FIREPOT FLOOR OPEN; NOT

R October 27, 2011 Page 11 Castile & Santa Fe CE Insert 7069-101B J. Ignition Cycles 1. At the beginning of each ignition cycle, it is normal to see some smoke in the firebox. The smoke will stop once the fire starts. 2. The convection blower will automatically turn on after your appliance has r...

Page 12 - Maintaining & Servicing Your Appliance; C. General Maintenance; Depending on the type of fuel you are burning will dictate how; Shock and Smoke Hazard; A. Proper Shutdown Procedure; B. Quick Reference Maintenance Chart; Cleaning or Inspection; Frequency; the recommended interval or you see soot coming from the vent.

Page 12 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B 3 Maintaining & Servicing Your Appliance C. General Maintenance 1. Types of Fuel Depending on the type of fuel you are burning will dictate how often you have to clean your firepot. If the fuel you are burning has a high dirt ...

Page 13 - Disposal of Ashes; Cleaning Firepot with Cleaning Rod & Firepot

R October 27, 2011 Page 13 Castile & Santa Fe CE Insert 7069-101B 5. Disposal of Ashes • Frequency: As needed • By: Homeowner Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the ground, well awa...

Page 14 - Cleaning; use a heavy duty vacuum cleaner specifically

Page 14 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B The amount of ash buildup in the firepot will be a good guide to determine how often you should clean the heat exchangers. WARNING Heat exchanger cleaning rods may be warm to the touch. For safety purposes wear gloves.Do not pull ...

Page 16 - Incorrect; IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.

Page 16 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B D. High Ash Fuel Content Maintenance • Frequency: As needed • By: Homeowner Correct Flame Size, Yellow/White in Color Correct Figure 16.3 Ash Build Up in Firebox Pellets Back Up In Feed Tube Firepot Overfills Tall, Lazy Flame, Ora...

Page 17 - Troubleshooting for Homeowner; A. Frequently Asked Questions

R October 27, 2011 Page 17 Castile & Santa Fe CE Insert 7069-101B NOTICE: Odors and vapors are released during initial operation due to the curing of high tem - perature paint. Open windows for air circulation. Odors may be irritating to sensitive individuals. 4 Troubleshooting for Homeowner A. ...

Page 18 - Getting Started; Installer’s Guide; WARNING! Risk of Fire; Appliance Location; Check building codes prior to installation.

Page 18 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B 5 Getting Started Installer’s Guide A. Design, Installation & Location Considerations WARNING! Risk of Fire Damaged parts could impair safe operation. Do NOT install damaged, incomplete or substitute components. 1. Appliance L...

Page 19 - Tools and building supplies normally required for instal-; C. Tools And Supplies Needed; Damaged parts could impair safe; • Read all the instructions before starting the installation.

R October 27, 2011 Page 19 Castile & Santa Fe CE Insert 7069-101B B. Thermostat Location The thermostat’s location will have some effect on the appliance’s operation. When the thermostat is located close to the appliance, it may require a slightly higher temperature setting to keep the rest of t...

Page 20 - Dimensions and Clearances; A. Appliance Dimensions; Overall Size; Panel; Standard; CASTILE ONLY

Page 20 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B 6 Dimensions and Clearances A. Appliance Dimensions Figure 20.3- Front View Figure 20.1 - Top View Figure 20.2 -Side View 819mm 707mm 594mm 203mm 483mm 629mm 249mm 330mm 51mm Overall Size A B Metal Surround w/Cast Trim, STD 1080mm...

Page 21 - Inches; E. Prefabricated Metal Chimney; * the Castile and Santa Fe inserts are only intended

R October 27, 2011 Page 21 Castile & Santa Fe CE Insert 7069-101B Figure 20.4 - Top View A B C D C. Minimum Opening for Masonry and Factory-Built Fireplaces Inches Millimeters A Insert side to combustible side wall 16 406 B Insert top to mantel 12 305 C Insert top to maximum. 2-1/4 inch (57mm) f...

Page 22 - Do not terminate vent; in any enclosed or semi-enclosed; A. Venting Termination Requirements; Vent Information; B. Avoiding Smoke and Odors

Page 22 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fume...

Page 23 - Vent Configurations

R October 27, 2011 Page 23 Castile & Santa Fe CE Insert 7069-101B Vent Configurations To reduce probability of reverse drafting during shut-down conditions Hearth & Home Technologies strongly recom - mends: • Installing the pellet vent with a minimum vertical run of 1.52m. Preferably termina...

Page 24 - Use 24 gauge single wall flue connector or; INSTALL VENT AT CLEARANCES SPECIFIED BY THE; Exhaust Venting; NOTE: All pipe must be welded seam pipe whenever pos-

Page 24 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B E. Chimney and Exhaust Connection 1. Chimney & Connector : Use 76mm to102mm diameter type "L" or "PL" venting system. It can be vented vertically or horizontally. 2. Residential: Use 24 gauge single wall flue c...

Page 25 - Substitute or damaged vent components may; 5° elbow is equivalent to 30.48cm of straight pipe; Miniumum Vertical Vent for Two Elbows; TWO 90o ELBOWS

R October 27, 2011 Page 25 Castile & Santa Fe CE Insert 7069-101B F. Pellet Venting Charts Fire Risk.• Only LISTED venting components may be used.• NO OTHER vent components may be used. Substitute or damaged vent components may impair safe operation. WARNING The maximum horizontal venting allowe...

Page 26 - Venting Systems; A. Full Reline With Horizontal Outside Air

Page 26 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B 8 Venting Systems Figure 28.1 CAUTION Never draw outside combustion air from: • Wall, floor or ceiling cavity • Enclosed space such as an attic or garage NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPO...

Page 27 - Check clearances carefully for this type of

R October 27, 2011 Page 27 Castile & Santa Fe CE Insert 7069-101B B. Full Reline With Vertical Outside Air Figure 29.1 Outside Air Termination at Chimney Top 12” (305mm) min. below 12” (305mm) min. above NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insulat...

Page 28 - Parts Included in Kit:; Never draw outside combustion air from:; Leveling Bolt on each Side

Page 28 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B 9 Appliance Set-Up A. Leveling System B. Outside Air Kit Instructions Parts Included in Kit: 1 piece of 51mm x 914mm flex hose, 2 hose clamps, 1 collar assembly, 1 termination cap assembly, 1 trim ring, fasteners and air intake ch...

Page 29 - Height Adjustment; top; Sheet metal trim edges will be sharp.

R October 27, 2011 Page 29 Castile & Santa Fe CE Insert 7069-101B C. Door Handle Removal 1. Open the outer door. 2. Unlatch and open the firebox door.3. Continue to turn handle until it is free from the firebox door. D. Door Removal 1. Open the outer door.2. Unlatch and open the firebox door.3. ...

Page 30 - Item; Panel Extension, 127mm; Install Sides; Turn right side up and attach top cast ring; . Lay hearth support’s front and sides face down. Bend the

Page 30 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B Figure 32.2 1 2 3 4 5 6 7 8 F. Hearth Support For Standard Surround Only Figure 33.1 - Assembled View Item Description 1 Front, 76mm 2 Front, 127mm 3 Cast Ring, Top & Bottom, Interchangeable 4 Side, 127mm 5 Side,76mm 6 Panel E...

Page 31 - Parts Needed

R October 27, 2011 Page 31 Castile & Santa Fe CE Insert 7069-101B Base Plate Only Installation Parts Needed : (1) cast ring (2) base zero clearance panel extensions. Discard balance of parts. Tools Needed: Phillips head screwdriver 1. Attach base zero clearance panel extensions to cast ring. 2. ...

Page 32 - ncluded in Surround Kit:; Clearance Notch

Page 32 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B H. Surround and Cast Trim Set (CASTILE INSERT) I ncluded in Surround Kit: (2) side surrounds, left and right; (1) surround top; (1) fastener package. Included in Cast Trim Kit: (2) cast trim legs, left and right; (1) cast trim hea...

Page 33 - Attach panel; Back view of panel

R October 27, 2011 Page 33 Castile & Santa Fe CE Insert 7069-101B I. Panel and Trim Set (SANTA FE INSERT) 1. Lay panel top and legs face down on protective cov - ering to prevent scratching. 1. Attach the panel legs to the top panel using a Phillips head screwdriver. There are 2 screws for each ...

Page 34 - Two Piece Log Set Installation; J. Optional Log Set Placement Instructions; Logs are FRAGILE. Use extreme care when handling or

Page 34 October 27, 2011 R Castile & Santa Fe CE Insert 7069-101B 1. Open door to expose the firebox.2. Install the left log first and then the right log. Figure 37.1 3. Lean the logs against the cast iron brick in the back of the firebox. 4. Push the logs to the far left and far right against t...

Page 35 - • Do NOT remove grounding prong from plug.

R October 27, 2011 Page 35 Castile & Santa Fe CE Insert 7069-101B 1 . A 12 volt AC thermostat is required to operate this pellet appliance. You may use the included wall mount thermo - stat or purchase an optional programmable thermostat or remote control. The included thermostat is equipped wit...

Page 36 - CONTACT INFORMATION; For the number of your nearest Quadra-Fire dealer; foreign patents pending.; NOTICE; DO NOT DISCARD THIS MANUAL; DO NOT

Page 36 R Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI CORPORATION www.quadrafire.com CONTACT INFORMATION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer visit our website at www.quadra...