Quadra-Fire CASTILE-PMH - Manuals

Page 2 - and Welcome to the Quadra-Fire Family; SAMPLE OF CLEARANCE TO COMBUSTIBLES LABEL; SA; Serial Number

Page 2 250-6422D October 11, 2005 R Castile Pellet Stove RR and Welcome to the Quadra-Fire Family ! Hearth & Home Technologies welcomes you to our tradi- tion of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durabil- ity, and performance.This c...

Page 3 - Page 3; TABLE OF CONTENTS

RR R October 11,, 2005 250-6422D Page 3 Castile Pellet Stove Section 1: Listing and Code Approvals A. Appliance Certiﬁcations ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Speciﬁcations ............................ 4 D. Electrical Rating ............................

Page 4 - Listing and Code Approvals; A. Appliance Certification; This installation must conform with local codes.; D. Electrical Rating; Hearth & Home Technologies, manufacturer of

Page 4 250-6422D October 11, 2005 R Castile Pellet Stove RR 1 Listing and Code Approvals A. Appliance Certiﬁcation C. Glass Speciﬁcations E. BTU & Efﬁciency Speciﬁcations This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for ...

Page 5 - Getting Started; Considerations; Appliance Location; CAUTION

RR R October 11,, 2005 250-6422D Page 5 Castile Pellet Stove 2 Getting Started A. Design, Installation & Location Considerations 1. Appliance Location Consideration must be given to safety, convenience, trafﬁc ﬂow, and the fact that the appliance will need a chimney and chimney connector. It is ...

Page 6 - Tools and building supplies normally required; C. Tools And Supplies Needed; D. Measuring Standards; Or any such action that may cause a fire hazard.; WARNING

Page 6 250-6422D October 11, 2005 R Castile Pellet Stove RR E. Inspect Appliance & Components and Pre-Use Check List Reciprocating Saw Channel Locks Hammer Phillips Screwdriver Tape Meausre Plumb Line Level Framing Material Hi-temp Caulking Material Gloves Safety Glasses Framing Square Electric ...

Page 7 - Page 7; Dimensions and Clearances; A. Appliance Dimensions; Figure 7.4 - Side View with Top Vent Adapter; CL

RR R October 11,, 2005 250-6422D Page 7 Castile Pellet Stove 3 Dimensions and Clearances A. Appliance Dimensions Figure 7.2- Front View Figure 7.1 - Top View Figure 7.3 -Side View Figure 7.4 - Side View with Top Vent Adapter 11-13/16 in. (300mm) 24-3/4 in. (629mm) 23-5/8 in . (651mm) 28-7/16 in. (72...

Page 8 - combustibles as specified.; Failure to comply may cause house fire.

Page 8 250-6422D October 11, 2005 R Castile Pellet Stove RR Straight Back Against Wall Inches Millimeters A Back Wall to Appliance 2 51 B Side Wall to Appliance 6 152 Corner Installation Inches Millimeters C Walls to Appliance 2 51 Vertical Installation Inches Millimeters D Back Wall to Flue Pipe 3 ...

Page 9 - CANADA INSTALLATIONS; Hearth Pad Requirements

RR R October 11,, 2005 250-6422D Page 9 Castile Pellet Stove *L Exception for Horizontal Installations:USA INSTALLATIONS : A noncombustible ﬂoor protection is recommended extending beneath the ﬂue pipe when installed with horizontal venting or under the Top Vent Adapter with vertical installation. C...

Page 10 - Vent surfaces get HOT, can cause burns if; A. Chimney and Exhaust Connection; Chimney & Connector; Substitute or damaged vent components may; B. Venting Termination Requirements; Vent Information

Page 10 250-6422D October 11, 2005 R Castile Pellet Stove RR Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as...

Page 11 - maintenance can cause injury or property damage. Refer; ALTITUDE IN THOUSANDS OF FEET; D. Pipe Selection Chart

RR R October 11,, 2005 250-6422D Page 11 Castile Pellet Stove Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appli- ance. For assistance or additional information consult a qualiﬁed...

Page 12 - Venting Systems; Illustrations reflect typical installations and are FOR; All minimums listed are to a combustible surface.; Minimum; Inches Millimeters Inches Millimeters

Page 12 250-6422D October 11, 2005 R Castile Pellet Stove RR 5 Venting Systems NOTE: • Illustrations reﬂect typical installations and are FOR DESIGN PURPOSES ONLY. • I llustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. A. Alcove Figure 1...

Page 13 - Straight Out; Horizontal termination cap must be a minimum of 12 inches.; In Canada, where passage through a wall or partition of; Illustration shows venting going in both directions.

RR R October 11,, 2005 250-6422D Page 13 Castile Pellet Stove 12 in. (305mm) Minimum Noncombustible Hearth Pad Wall Thimble Horizontal Termination Cap 2 in. (51mm) Minimum 6 in. (152mm) Minimum From Glass Straight Out 45 Degree B. Through The Wall Horizontal termination cap must be a minimum of 12 i...

Page 15 - F. Alternate Masonry

RR R October 11,, 2005 250-6422D Page 15 Castile Pellet Stove Fire HazardInspection of Chimney:• Masonry chimney must be in good condition.• Meets minimum standard of NFPA 211• Factory-built chimney must be 6” (152mm) UL103 HT. WARNING E. Masonry F. Alternate Masonry Figure 15.1 Figure 15.2 Non-comb...

Page 16 - Mobile Home; pages 8; You must use a Quadra-Fire Outside Air Kit

Page 16 250-6422D October 11, 2005 R Castile Pellet Stove RR 6 Mobile Home 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke...

Page 17 - Parts Included in Kit:; Never draw outside combustion air from:

RR R October 11,, 2005 250-6422D Page 17 Castile Pellet Stove 7 Appliance Set-Up A. Outside Air Kit Instructions Flex Hose Hose Clamp Collar Assembly Trim Ring Termination Cap Assembly Hose Clamp Parts Included in Kit: 1 piece of 2 inch x 3 foot ﬂex hose, 2 hose clamps, 1 collar assembly,1 terminati...

Page 18 - to 3 inch Top Vent Adapter; Figure; C. Top Vent Adapter Installation; Installing the Top Vent Adapter; B. Leg Leveling System; Thread Allen bolts through nuts until flush.; D. Rear Vent and Rear Vent to Top Vent; Put a layer of high temperature silicone on the 3 inch; Rear Vent

Page 18 250-6422D October 11, 2005 R Castile Pellet Stove RR 3 to 3 inch Top Vent Adapter 3 to 6 inch Top Vent Offset Adapter 1. Put a layer of high temperature silicone on the 3 inch (76mm) rearexhaust outlet. Figure 18.4 2. Slide the top vent adapter onto the rear exhaust outlet and adjust the ass...

Page 19 - PIECE LOG SET INSTALLATION; Logs are FRAGILE. Use extreme care when handling or; OPTIONAL TOP LOG; Drop Tube; Notch

RR R October 11,, 2005 250-6422D Page 19 Castile Pellet Stove E. Optional Log Set Placement Instructions 4 PIECE LOG SET INSTALLATION Figure 19.1 CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. NOTE: Due to the abrasive nature of a pellet appliance ﬁre, the logs are not co...

Page 20 - F. Thermostat Installation; • Do NOT remove grounding prong from plug.

Page 20 250-6422D October 11, 2005 R Castile Pellet Stove RR 1 . A 12 volt AC thermostat is required to operate this pellet appliance. You may use the included wall mount thermo- stat or purchase an optional programmable thermostat or remote control. It is equipped with an adjustable heat anticipato...

Page 21 - Operating Instructions; A. Fuel Size And Material; Shelled Field Corn; B. General Operating Information; Keep combustible materials, gasoline; Thermostat Calls For Heat

RR R October 11,, 2005 250-6422D Page 21 Castile Pellet Stove 8 Operating Instructions A. Fuel Size And Material 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bar...

Page 22 - C. Before Your First Fire; The tip of the thermocouple must be in contact with; D. Starting Your First Fire; See; E. Fire Characteristics; Red Call Light is

Page 22 250-6422D October 11, 2005 R Castile Pellet Stove RR Figure 22.1 Figure 22.2 C. Before Your First Fire 1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the ﬁre protection, venting and thermostat install...

Page 23 - • Curing of high temperature paint.; ISSUES; Figure 23.1 - DO NOT LEAVE FIREPOT FLOOR OPEN

RR R October 11,, 2005 250-6422D Page 23 Castile Pellet Stove G Iginition Cycles 1. During each ignition cycle, it is normal to see some smoke in the ﬁrebox. The smoke will stop once the ﬁre starts. 2. The convection blower will automatically turn on after your appliance has reached the set temperat...

Page 24 - Troubleshooting; Symption; Possible Cause

Page 24 250-6422D October 11, 2005 R Castile Pellet Stove RR 9 Troubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualiﬁed service person in the diagn...

Page 26 - Symptoms

Page 26 250-6422D October 11, 2005 R Castile Pellet Stove RR Symptoms Possible Cause Corrective Action Convection blower fails to start. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Replace snap disc. Check that blower is plugged into wire har- ness. ...

Page 27 - Maintaining & Servicing Your Appliance; See Disposal of Ashes on page 28.; B. General Maintenance; Cleaning Firepot with Cleaning Rod & Firepot; • NEVER pull firepot cleaning rod or cleaning; Shock and Smoke Hazard; A. Proper Shutdown Procedure

RR R October 11,, 2005 250-6422D Page 27 Castile Pellet Stove 10 Maintaining & Servicing Your Appliance Figure 27.1 - Large Clinker 3. Cleaning Ash Pan• Frequency: As needed • By: Homeowner • Task: Locate the ash pan underneath the ﬁrepot. Open the bottom ash door and slide the ash pan straight ...

Page 28 - NOTE: There are heavy duty vacuum cleaners specifically; Heat Exchanger Tubes

Page 28 250-6422D October 11, 2005 R Castile Pellet Stove RR 6. Disposal of Ashes• Frequency: As needed • By: Homeowner • Task: Ashes should be placed in a metal container with a tight-ﬁtting lid. The closed container of ashes should be placed on a noncombustible ﬂoor or on the ground, well away fro...

Page 30 - Correct Flame Size, Yellow/White in Color; C. High Ash Fuel Content Maintenance; Proper Shutdown Procedure

Page 30 250-6422D October 11, 2005 R Castile Pellet Stove RR Correct Flame Size, Yellow/White in Color Correct Figure 30.3 Tall, Lazy Flame, Orange in Color Incorrect Figure 30.1 Figure 30.2 C. High Ash Fuel Content Maintenance • Frequency: As needed • By: Homeowner • Task: Poor quality pellet fuel,...

Page 31 - D. Blower Replacement; before the exhaust blower can be removed.

RR R October 11,, 2005 250-6422D Page 31 Castile Pellet Stove 1. Convection Blower Replacementa . Turn down thermostat, let appliance completely cool and then unplug appliance before servicing. b. The convection blower is located at the bottom rear of the appliance and is housed inside a screen box....

Page 32 - E. Igniter Replacement; Thumb Screw; NOTE: There is a latch on the appliance to keep the

Page 32 250-6422D October 11, 2005 R Castile Pellet Stove RR E. Igniter Replacement F. Bafﬂe Removal a. Turn down thermostat, let the appliance completely cool and then unplug appliance before servicing. b. Open the ash door and remove the ash pan. Remove the left side panel by loosening 2 screws (d...

Page 33 - G. Glass Replacement; • Glass is 5mm thick high temperature heat-

RR R October 11,, 2005 250-6422D Page 33 Castile Pellet Stove G. Glass Replacement • Glass is 5mm thick high temperature heat- resistant ceramic glass. • DO NOT REPLACE with any other material.• Alternate material may shatter and cause injury WARNING a. Open the face and remove door from the applian...

Page 34 - Reference Materials; Heat Output Switch; When describing the location of a component,; Convection Blower; A. Component Function

Page 34 250-6422D October 11, 2005 R Castile Pellet Stove RR 11 Reference Materials 7. Heat Exchangers The heat exchangers transfer hot air from the exhaust system into convecton air. Remove the stainless steel top bafﬂe to access the heat exchangers. There are 2 clean out rods located under the hea...

Page 35 - Wiring Harness

RR R October 11,, 2005 250-6422D Page 35 Castile Pellet Stove 16. Snap Disc #1 (Convection Blower) 125°F Snap disc #1 is located on the right side of the appliance on the top of the heat exchanger box. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as...

Page 36 - B. Component Locations

Page 36 250-6422D October 11, 2005 R Castile Pellet Stove RR B. Component Locations Heat Exchanger Tubes Cleaning Rods TERMINAL BLOCK CENTER 2 SCREWS FOR THERMOSTAT WIRES POWER OUTLET FUSE Fuse Red Call Light is located on top of Junction Box behind the Control Box. Control Box Vacuum Switch Convect...

Page 37 - Glass Size

RR R October 11,, 2005 250-6422D Page 37 Castile Pellet Stove Figure 37.1 - Door, Face, Glass & Door Latch Assembly 9 8 10 53 11 12 13 52 14 Figure 37.2 - Firepot Assembly C. Exploded Views 1 54 2 3 4 5 6 7 Glass Size 11-5/8” 17-1/4” Item Description Part Number 1 Screw, 10-32 x 1/4 PH PHL MS ZC...

Page 39 - to ensure correct service parts.; D. Service Parts and Accessories; Item

RR R October 11,, 2005 250-6422D Page 39 Castile Pellet Stove IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the Quadra-Fire web site at www.quadraﬁre.com. When ordering, supply serial and model numbers to ensure correct service parts. D. Service Parts and Accessori...

Page 41 - Date of Service; E. SERVICE AND MAINTENANCE LOG

RR R October 11,, 2005 250-6422D Page 41 Castile Pellet Stove Date of Service Performed By Description of Service E. SERVICE AND MAINTENANCE LOG

Page 43 - Lifetime Warranty; LIMITED LIFETIMEWARRANTY

RR R October 11,, 2005 250-6422D Page 43 Castile Pellet Stove Lifetime Warranty F. Warranty Policy LIMITED LIFETIMEWARRANTY The Hearth & Home Technologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home T...

Page 44 - CONTACT INFORMATION; For the number of your nearest Quadra-Fire dealer; Your Records for Model:; CASTILE PELLET STOVE

R Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES www.quadraﬁre.com 250-6422D October 11, 2005 Page 44 CONTACT INFORMATION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer please...