Quadra-Fire CASTILE-GAS-PMH - Manuals

Page 2 - and Welcome to the Quadra-Fire Family; SAMPLE OF SERIAL NUMBER / SAFETY LABEL; L E; Manufactured Date

Page 2 Quadra-Fire · Castile Gas Stove · 7023-111E · July 29, 2008 and Welcome to the Quadra-Fire Family ! Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance. Th...

Page 4 - Listing and Code Approvals; A. Appliance Certi cation; This installation must conform with local codes. In the; National; and the; CAN/CGA B149 Installation Codes; D. High Altitude Installations; WARNING; Model; F. Combustible Materials

Page 4 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E 1 Listing and Code Approvals The product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recre-ational Vehicles” and "Gas Fired Ap...

Page 6 - Getting Started; and national codes and regulations.; CAUTION; B. Tools and Supplies Needed; tools will apply to every installation.; • Installation and use of any damaged appliance or vent; Any such action may cause a re hazard.; warranty will be; Report damaged parts to dealer.

Page 6 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E 2 Getting Started Check building codes prior to installation.• Installation MUST comply with local, regional, state and national codes and regulations. • Consult local building, fi re offi cials or authorities having jurisdiction about...

Page 7 - Appliance Location and Clearances; A. Selecting Appliance Location

July 29, 2008 Page 7 Quadra-Fire · Castile Gas Stove · 7023-111E 3 Appliance Location and Clearances A. Selecting Appliance Location NOTE: · Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. · Illustrations/diagrams are not drawn to scale. · Actual installation may vary ...

Page 8 - Page 8; Termination Locations; A. Vent Termination Minimum Clearances; specifi es minimum vent heights for various; • Do not pack air space with insulation or; Roof Pitch; * 3 foot minimum in snow regions

Page 8 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E 4 Termination Locations A. Vent Termination Minimum Clearances Figure 4.2 Multiple Vertical Termination Figure 4.1 Termination Clearances Figure 4.3 specifi es minimum vent heights for various pitched roofs. Figure 4.3 Minimum Height f...

Page 9 - Page 9; = AREA WHERE TERMINAL IS NOT PERMITTED; public; Alcove Applications; IF EXTERIOR WALLS ARE FINISHED WITH

July 29, 2008 Page 9 Quadra-Fire · Castile Gas Stove · 7023-111E Figure 4.4 V = VENT TERMINAL X = AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED A = 12 inches ............. clearances above grade, veran- da, porch, deck or balcony B = 12 inches ............ clearances to window or door that...

Page 10 - Vent Information; A. Venting Components; DO NOT USE FIELD-FABRICATED VENTING; • Vent this appliance directly outside.; Figure; C. Measuring Standards; ALL vent confi guration specifi cations MUST be followed.

Page 10 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E 5 Vent Information A. Venting Components B. Use of Elbows In order to comply with applicable codes and product warranties, use only following venting components: • Hearth & Home Technologies (HHT) • Security Chimney's Secure Vent ...

Page 11 - NOTES

July 29, 2008 Page 11 Quadra-Fire · Castile Gas Stove · 7023-111E D. How to Use the Vent Graph E. Venting Guidelines 1 . Measure the vertical distance from the top of appliance to the center of the 90° elbow. On the graph below, draw a horizontal line from that measurement on the vertical axis acros...

Page 12 - F. Horizontal Termination; Type A - Up and Out Installation; Female Locking Lugs; Note; : Female ends of direct vent pipe/elbows are designed

Page 12 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E F. Horizontal Termination 45° Elbow 1 in. (25mm) Clearance from appliance corner to combustible wall 1 in. (25mm) Clearance from appliance corner to combustible wall Wall Thimble/Heat Shield Wall Thimble/ Heat Shield Wall Thimble Cove...

Page 13 - (1) The four wood screws provided should be replaced with

July 29, 2008 Page 13 Quadra-Fire · Castile Gas Stove · 7023-111E Step 3. For installations using a round support box/wall thimble (check pipe manufacturer's instructions), mark the wall for a 10 in. x 10 in. (254mm x 254mm) square hole. The center of the square hole should line up with the center l...

Page 14 - Local codes may require installation of a cap; Impaired Performance of Appliance.; • Ensure vent components are locked together correctly.

Page 14 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E Step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly. It is important that the vent pipe exten...

Page 15 - Check the instructions below for maximum vertical rise; NOTE; : Maximum number of 45° elbows permitted for a; G. Vertical Termination; • Do not pack air space with insulation or other

July 29, 2008 Page 15 Quadra-Fire · Castile Gas Stove · 7023-111E Step 1. Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. See page 16, Fi...

Page 16 - ) If an offset is necessary in the attic to avoid obstructions,; on page 8 of this manual.

Page 16 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E Plumber’s Tapeconnected to Wall Strap Wall Strap Two 45˚ Elbows Figure 5.12 Step 4. Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow...

Page 17 - • Any occupied areas above the first floor, including; For multi-story vertical installations, a ceiling firestop

July 29, 2008 Page 17 Quadra-Fire · Castile Gas Stove · 7023-111E Step 8. Slip the storm collar over the pipe, and push it down to the top of the flashing ( Figure 5.15 ). Use non-hardening sealant above and below the joint between the storm collar and the pipe. Optional High Wind Termination Cap Se...

Page 18 - Trim Collar

Page 18 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E 2. Cathedral Ceiling Level Cathedral Ceiling Support Box 2 in. (51mm) Min. belowfinished ceiling Cut hole 1/8 in. (3mm) greater in size than pattern of support box as it is projected onto roof line Figure 5.17 Figure 5.17 Step 1. Foll...

Page 19 - Class A Metal Chimney; Sheet Metal Screws; Remove existing chimney cap.

July 29, 2008 Page 19 Quadra-Fire · Castile Gas Stove · 7023-111E 3. Class A Metal Chimney Figure 5.20 Termination Cap Existing Metal Chimney System Top Adaptor Flashing 4 in. (102mm) Flex Pipe Retro Connector Direct Vent Pipe High Wind Termination Cap Sheet Metal Screws Drill Four 1/8 in. (3mm) Dia...

Page 22 - ). Mount the retro connector to the masonry wall using; wind termination cap on to the top adapter.

Page 22 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E High Wind Termination Cap Top Adaptor (3) Sheet Metal Screws Flashing Step 9. Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector ( Figure 5.29 ). Mount the retro connector to...

Page 23 - Gas Information; Converting to LP Gas; PROPANE

July 29, 2008 Page 23 Quadra-Fire · Castile Gas Stove · 7023-111E 6 Gas Information A. Fuel Conversions Before making gas connections ensure that the appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locali...

Page 24 - If the information in these instructions is; • Do no install a valve or regulator that has been; Valve Regulator Replacement; Disconnect any electrical cords and

Page 24 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E Fire Risk.Explosion Risk. • If the information in these instructions is not followed exactly, a fi re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. • The qualifi ed se...

Page 25 - • If substituting for these components, please consult local; We recommend; PRESSURE

July 29, 2008 Page 25 Quadra-Fire · Castile Gas Stove · 7023-111E B. Gas Pressures If the pressure is not suffi cient, ensure: 1) the piping used is large enough. 2) the supply regulator is adequately adjusted. 3) that the total gas load for the residence does not exceed the amount supplied. The sup...

Page 26 - hazard or bodily injury.

Page 26 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E • A small amount of air will be in the gas supply lines. When fi rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally. Air only needs to b...

Page 27 - Electrical Information; A. Recommendation for Wire; DOES NOT; This appliance must be electrically wired and; National Electric Code ANSI/NFPA; or the; Canadian Electric Code, CSA; Wire Size

July 29, 2008 Page 27 Quadra-Fire · Castile Gas Stove · 7023-111E 7 Electrical Information A. Recommendation for Wire C. Standing Pilot Ignition System Wiring See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch. B. Connecting to the Appliance This appliance ...

Page 28 - • Wire must have high temperature insulation.; Ignitor; Thermopile; Valve; Red

Page 28 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E Figure 7.1 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Shock hazard.• Replace damaged wire with type 105 O ...

Page 29 - Appliance Setup; A. Remove Shipping Materials; Remove top trivet, if installed. Remove vent pipe; Sharp Edges

July 29, 2008 Page 29 Quadra-Fire · Castile Gas Stove · 7023-111E 8 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. KIT CONTENTS: Rear vent grill. TOOLS REQUIRED: Power drill; #2 Phillips bit; high-temp silicone sealant (optional.) C. To...

Page 30 - E. Leg Leveling System

Page 30 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E D. Baf e Installation/Adjustment BAFFLE BAFFLE RETAINERS Figure 8.7 Position baffl e on top of baffl e retainers on left and right sides. Centering baffl e on retainers, ensure that the dark painted bevelled edge and darker painted ba...

Page 31 - F. Positioning the Logs; log back towards rear log until it fi ts into notch in rear log.; • Follow ember placement instructions in; Place individual pieces of embers in front of and; H. Opening Front Door

July 29, 2008 Page 31 Quadra-Fire · Castile Gas Stove · 7023-111E F. Positioning the Logs While still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After curing, any handling must be done with care as breakage can easily occur. PLEASE NOTE: Logs h...

Page 32 - Handle glass assembly with care.; • Replace glass assembly as a complete; I. Glass Door Assembly; Do NOT use substitute material.; J. Blower Installation; FROM THE KIT YOU WILL NEED:

Page 32 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E Handle glass assembly with care. CAUTION • Inspect the gasket to ensure it is undamaged.• Inspect the glass for cracks, chips or scratches. • Do NOT strike, slam or scratch glass.• Do NOT operate appliance with glass door removed, cra...

Page 33 - BLOWER; Figure 8.21 Blower Wiring Diagram

July 29, 2008 Page 33 Quadra-Fire · Castile Gas Stove · 7023-111E Figure 8.19 Install speed control to switch panel. Attach knob to speed control. Figure 8.20 Cut out the rheostat/speed contorl cover on rear shield. Reinstall rear shield. Connect the blower to the power supply and turn on the gas su...

Page 34 - K. Damper Adjustment; OPEN

Page 34 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E See vent graph for recommendations on page 11 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical damper to improve ...

Page 35 - Operating Instructions; A. Before Lighting Appliance; Fumes; PILOT IGNITOR; • Keep children away.

July 29, 2008 Page 35 Quadra-Fire · Castile Gas Stove · 7023-111E 9 Operating Instructions A. Before Lighting Appliance Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death. Glass door must be in place wh...

Page 36 - C. Lighting Appliance; WHAT TO DO IF YOU SMELL GAS:; result causing property damage, personal injury or loss of life

Page 36 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E C. Lighting Appliance 1. Set the thermostat to lowest setting. 2. Turn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position. FOR YOUR ...

Page 37 - D. After Appliance is Lit; Initial Break-in Procedure; E. Frequently Asked Questions; ISSUE

July 29, 2008 Page 37 Quadra-Fire · Castile Gas Stove · 7023-111E D. After Appliance is Lit When you light your appliance, you may notice that it pro-duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous bu...

Page 38 - Troubleshooting; Symptom

Page 38 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E 10 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person ...

Page 39 - Check the burner orifi ce for stoppage. Remove stoppage.

July 29, 2008 Page 39 Quadra-Fire · Castile Gas Stove · 7023-111E Symptom Possible Cause Corrective Action 3. (Continued) c. Defective valve. Turn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter at the thermopile terminals. The millivolt meter...

Page 40 - Longer operation without cleaning; When cleaning glass door:; USE CAUTION WHEN CLEANING/

Page 40 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E 11 Maintaining and Servicing Your Appliance Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at th...

Page 41 - USE CAUTION WHEN CLEANING/HANDLING CERAMIC BURNER.; A. Maintenance Tasks

July 29, 2008 Page 41 Quadra-Fire · Castile Gas Stove · 7023-111E Inspect Maintenance Tasks Doors 1. Inspect for scratches, dents or other damage and repair as necessary. 2. Verify no obstructions to air fl ow. 3. Verify maintenance of proper clearance to combustible household objects. Gasket Seal, ...

Page 42 - Reference Materials; A. Appliance Dimension Diagram

Page 42 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E 12 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For clearances refer to Section 3. Figure 12.1 Appliance Dimensions G A B C H I D E F Location Inches Millimeter...

Page 43 - B. Vent Components Diagram; Figure 12.2 SL-D Series Vent Components

July 29, 2008 Page 43 Quadra-Fire · Castile Gas Stove · 7023-111E B. Vent Components Diagram Figure 12.2 SL-D Series Vent Components 4 in. (102 mm) inner pipe 6-5/8 in. (168 mm) outer pipe 9-1/4 in. (235mm) 6-1/2 in. (165mm) 6-5/8 in. (168mm) 17-24 in. (432-610mm) 11-3/4 in. (298mm) 5-3/4 in. (146mm...

Page 44 - C. Vent Components List

Page 44 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E C. Vent Components List Description HHT SL-P M= Multi Pack (6) Simpson Dura-Vent DirectVent Pro Selkirk Direct-Temp Amerivent Direct Security Secure Vent 4” Pipe Length, Galvanized SLP4M - - - - 4” Pipe Length, Black SLP4-BK - - - - 6...

Page 45 - TERMINATION CAPS & KITS

July 29, 2008 Page 45 Quadra-Fire · Castile Gas Stove · 7023-111E 45° Elbow, Swivel, Black - 46DVA-E45B - - SV4EB45 90° Elbow, Galvanized SLP90M See Swivel 4DT-EL905 4D90LS - 90° Elbow, Black SLP90-BK See Swivel 4DT-EL90SB 4D90LBS SV4EBR90 90° Elbow, Swivel, Galvanized - 46DVA-E90 - - SV4E90 90° Elb...

Page 46 - Service Parts List; CASTILE GAS

Page 46 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E D. Service Parts List R CASTILE GAS (NG, LP) Exploded Parts Diagram Beginning Manufacturing Date: 5-19-05Ending Manufacturing Date: * Part number list on following page. #1 #2 #3 8 41 9 34 49 42 12 45 24 5 20 44 31 13 27 21 4 11 23 17...

Page 47 - Nbr

July 29, 2008 Page 47 Quadra-Fire · Castile Gas Stove · 7023-111E IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealer's VIP site. When ordering, supply serial and model numbers to ensure correct service parts. D. Service Parts List (cont’d.) R CASTILE GAS (NG...

Page 48 - Item

Page 48 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E D. Service Parts List (cont’d. ) R CASTILE GAS Beginning Manufacturing Date: 5-19-05Ending Manufacturing Date: Item # Part Description Alphabetical Order SKU 38 Adapter, DV (starting collar, inner (4 in.) 200-2470 25 Adapter, Valve Ex...

Page 50 - Accessories

Page 50 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E Item # DESCRIPTION PART # 14 Blower Assembly BK-GAS Conversion Kit, LP LPK-MB Conversion Kit, NG NGK-MB Wall Thermostat - Manual 812-3760 Wall Thermostat - Progammable 811-0520 Remote Control, Smart Stat II 841-0960 Remote Control, Sm...

Page 51 - Lifetime Warranty; LIMITED LIFETIME WARRANTY

July 29, 2008 Page 51 Quadra-Fire · Castile Gas Stove · 7023-111E F. Warranty Policy Lifetime Warranty R LIMITED LIFETIME WARRANTY The Hearth & Home Technologies limited Lifetime Warranty guarantees that the following components will work as designed for the life-time of the stove or Hearth &...

Page 52 - CONTACT INFORMATION; DEALERSHIP WHERE PURCHASED:; Your Records for Model:; Castile Gas; For the number of your nearest Quadra-Fire dealer; G. Contact Information

Page 52 Quadra-Fire · Castile Gas Stove · 7023-111E July 29, 2008 Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HHT INDUSTRIES CONTACT INFORMATION : DEALERSHIP WHERE PURCHASED: ______________________________________ ______________________________________ __________...