Quadra-Fire 7008-115 - Manuals

Page 2 - Homeowner Reference Information; Read this manual before installing or operating this appliance.; SAMPLE OF SERIAL NUMBER / SAFETY LABEL; Serial Number

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 2 Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: ________________...

Page 3 - Safety Alert Key:; • NOTICE: Used to address practices not related to personal injury.; Table of Contents; User Guide

3 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates...

Page 4 - B. Limited Lifetime Warranty; LIMITED LIFETIME WARRANTY

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 4 B. Limited Lifetime Warranty 4021-645C 12-29-10 Page 1 of 2 Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood,...

Page 5 - This warranty is void if:; QRWOLPLWHGWRLPSURSHUFKLPQH\RUYHQWLQJLQVWDOODWLRQ; LIMITATIONS OF LIABILITY:; DWLRQRIJODVV

5 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 B. Limited Lifetime Warranty (continued) 4021-645C 12-29-10 Page 2 of 2 WARRANTY CONDITIONS: 7KLVZDUUDQW\RQO\FRYHUV++7DSSOLDQFHVWKDWDUHSXUFKDVHGWKURXJKDQ++7DXWKRUL]HGGHDOHURUGLVWULEXWRU$OLVWRI ++7DXWKRUL]HGGHDOHUVLVDYDLODEOHRQWKH++7EUDQGHGZHEVLWH...

Page 6 - NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.; Listing and Code Approvals; Model; Hudson Bay

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 6 C. BTU Specifi cations This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burn-ing Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at H...

Page 7 - Operating Instructions; A. Gas Fireplace Safety; WARNING; HOT SURFACES

7 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 2 2 Operating Instructions Figure 2.1 General Operating Parts B. Your Fireplace WARNING! DO NOT operate fi replace before read-ing and understanding operating instructions. Failure to operate fi replace according to operating instructions could cau...

Page 8 - E. Fixed Glass Assembly; G. Before Lighting Fireplace; have a

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 8 C. Clear Space WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage t...

Page 9 - H. Standing Pilot Ignition; WHAT TO DO IF YOU SMELL GAS:; result causing property damage, personal injury or loss of life

9 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 H. Standing Pilot Ignition 1. Set the thermostat to lowest setting. 2. Turn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position. FOR YOUR SAFETY RE...

Page 10 - ISSUE

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 10 Initial Break-in Procedure • The appliance should be run three to four hours continuously on high. • Turn the appliance off and allow it to completely cool. • Remove fi xed glass assembly. See Section 12.L. • Clean fi xed glass assembly. See Secti...

Page 11 - Glass Cleaning; Tools Needed; Maintenance and Service; Tools needed; Remote Control

11 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 Glass Cleaning Frequency: Seasonally By: Homeowner Tools Needed : Protective gloves, glass cleaner, drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming...

Page 12 - Burner Ignition and Operation; DO NOT

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 12 B. Maintenance Tasks-Service Technician The following tasks must be performed by a qualifi ed technician. Gasket Seal and Glass Assembly Inspection Frequency: Annually By: Service Technician Tools needed: Protective gloves, drop cloth and a stable...

Page 13 - A. Typical Appliance System; VERTICAL TERMINATION CAP; Getting Started; Installer Guide

13 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 A. Typical Appliance System NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual VERTICAL TERMINATION CAP (...

Page 14 - Read all of the instructions before starting the instal-; C. Tools and Supplies Needed; Any such action may cause a fi re hazard.

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 14 B. Design and Installation Considerations Quadra-Fire gas inserts are designed for installations into solid fuel masonry or factory built fi replaces that have been installed in accordance with the National, Provin-cial, State and local building c...

Page 15 - Fireplace Size Requirements; A. Minimum Fireplace Opening; • Any smoke shelves, shields and baffl es may be removed; MINIMUM FIREBOX OPENING

15 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 5 5 Fireplace Size Requirements A. Minimum Fireplace Opening Minimum fi replace opening requirements are shown in Figure 5.1. WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temper...

Page 16 - B. Mantel and Wall Projections; • Use leveling legs to raise insert minimum 3/8 inch (10; HEARTH

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 16 B. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear-ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct-ed entirely of noncombustible materials (i.e....

Page 17 - A. Vent Termination Minimum Clearances; Termination Locations

17 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 A. Vent Termination Minimum Clearances Roof Pitch H (Min.) Ft. Flat to 6/12...........................................................1.0*Over 6/12 to 7/12 .................................................1.25*Over 7/12 to 8/12 ......................

Page 18 - Installation Preparation; A. Inspection and Cleaning; • T h e s o l i d f u e l b u r n i n g f i r e p l a c e m a n u f a c t u r e r ’ s; F. Electrical Outlet Box

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 18 7 7 Installation Preparation Prepare the existing solid fuel masonry or factory built non-combustible fi rebox for installation. A. Inspection and Cleaning Prior to installing the gas insert: • Have the chimney and adjacent structure inspected and...

Page 19 - B. Venting Components; Installing Vent Pipe and Appliance; C. Connecting Vent Pipe; • May impair safe operation of this appliance or other; Description

19 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 B. Venting Components CAUTION! Risk of Cuts/Abrasions/Flying Debris. Wear protective gloves and safety glasses during instal-lation. Sheet metal edges are sharp. The vertical vent termination system installed on this model includes: • Flexible ven...

Page 20 - ance; • Connect exhaust vent pipe ONLY to exhaust starting

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 20 Figure 8.2 CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT ADHESIVE • Trim chimney top plate to minimize excess overhang or bend over fl ue tile (see Figure 8.2). • Place 3/8 inch bead of silicone (minimum of 300 º F continuous exposure rat...

Page 21 - F. Installing Adaptor and Termination Cap; Damper Flashing Kit; : Damper may have to be removed to use this kit.; Note; system REQUIRES this insulation.; Masonry; OR

21 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 F. Installing Adaptor and Termination Cap For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 8.4) . To install adaptor see Figure 8.5. Roof Pitch H (Min.) Ft.Flat to 6/12....................1.0*Over ...

Page 22 - Gas Information; Replacement orifi ce replacement pilot; B. Converting to LP Gas; Lift the burner up and out of the fi rebox opening.

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 22 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualifi ed technician (NFI certifi ed or factory-trained) using Hearth & Home Technologies specifi ed and approved parts. 9 9 ...

Page 23 - Remove the pilot hood and set aside.; C. Valve Regulator Replacement

23 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 Figure 9.5 Figure 9.6 Figure 9.7 Note: Do not remove retaining clip from the pilot hood. Note: If installing brick also, do so now before reassembling. If not installing brick, reassemble burner in reverse order of removal. With a 5/8 in. wrench r...

Page 24 - • Purge should be performed by technician certifi ed by; Altitude Installations; Gas Pressure; • If substituting for these components, please consult

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 24 E. Gas Connection • Refer to Reference Section 15 for location of gas line access in appliance. • Gas line may be run through knockout(s) provided. • The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300...

Page 25 - A. Wiring Requirements; Electrical Information; Wire Size; B. Standing Pilot Ignition System Wiring; DOES NOT

25 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 NOTICE: DO NOT wire 110 VAC to the millivolt valve! This will damage the valve. ON/OFF Switch • An ON/OFF switch is included with appliance and should be attached to surround/facing. • If desired an additional wall switch, thermostat, or remote co...

Page 26 - C. Blower Installation; Powered Phillips head screwdriver.

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 26 C. Blower Installation Included in kit: Blower. Tools required: Powered Phillips head screwdriver. Figure 10.2 Figure 10.3 Figure 10.4 Turn off gas and disconnect appliance from electricity. Remove logs and burner from appliance. Remove blower acc...

Page 27 - BLOWER; RHEOSTAT

27 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 Figure 10.7 Blower Wiring Diagram F = 1/4 in. (6 mm) female spadeM = 1/4 in. (6 mm) male spade BLOWER M M F F BLK BLK WHT WHT BLK R F M M F F M WHT BLK BLK WHT GRN RHEOSTAT SNAP DISC

Page 28 - Finishing; A. Mantel and Wall Projections; • Use leveling legs to raise insert minimum 3/8inch (10

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 28 11 11 Finishing A. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear-ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct-ed entirely of noncombustible...

Page 29 - Appliance Setup; E. Door Crown Installation; STATIONARY LATCHES; snapping it into

29 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 A. Remove Glass Assembly See Section 12.L. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or undernea...

Page 30 - F. Grille Installation; Determine your desired placement of the rocker switch.; G. Panel Set Installation; Philips head screwdriver.; Install the new grille by reversing removal instructions.; SCREWS

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 30 F. Grille Installation Remove the door of appliance. Remove the four screws (two at each end) holding grille in place. Lift up to remove. Figure 12.5 Determine your desired placement of the rocker switch. 1 If you wish to place it on the control p...

Page 32 - Installation; RETAINING TABS

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 32 I. Brick Installation The pilot shield has to be removed to install or remove the brick refractory. Removal of the bracket requires remov-ing two screws. Figure 12.11 Figure 12.12 Figure 12.13 Figure 12.14 Figure 12.15 Figure 12.10 PILOT BRACKET P...

Page 33 - REAR BRICK; J. Positioning the Logs; Complete log installation.

33 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 Figure 12.16 Note: For the Hudson Bay Insert the lower brick retainer is used. REAR BRICK REAR BRICK RETAINING TABS RETAINING TABS J. Positioning the Logs While still breakable, the logs do not become fragile until after the appliance is burned an...

Page 34 - K. Air Shutter Adjustment; The air shutter is shipped in the fully open position.

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 34 Figure 12.24 Figure 12.25 Figure 12.26 Note: Do not close so much as to cause a sooty fl ame. Improper adjustment can cause sooting in the fi rebox and/or on the outside of a house with a horizontal termination. OPENS LEFT CLOSES RIGHT The air shu...

Page 35 - L. Fixed Glass Assembly; Removing Fixed Glass Assembly; Replacing Fixed Glass Assembly; • Door Frame with Glass Assembly Replacement

35 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 L. Fixed Glass Assembly Removing Fixed Glass Assembly WARNING! Risk of Asphyxiation! Handle fi xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. • DO NOT strike, slam o...

Page 36 - A. Standing Pilot Ignition System; Troubleshooting; Symptom

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 36 A. Standing Pilot Ignition System 13 13 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qu...

Page 38 - Reference Materials; A. Appliance Dimension Diagram

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 38 14 14 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Figure 14.1 Appliance Dimensions MINIMUM FIREBOX OPENING Height: Width: Depth: Front Rear Front Rear Top Bottom Inches 20-...

Page 39 - B. Vent Kits Components

39 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 B. Vent Kits Components Direct Vent Flex Liner Kits (see Figure 14.2) LINK-DV30B: Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap, fl ashing, and link adapter. LINK-DV4-30B: Masonry 3 inch fl ex liner kit....

Page 40 - Part number list on following page.; Log Set Assembly

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 40 R C. Service Parts Hudson Bay Insert HUDBAY-INS Beginning Manufacturing Date: April 2003 Ending Manufacturing Date: ______ Part number list on following page. Log Set Assembly 1 11 10 9 7 6 8 12 13 2 3 4 5

Page 41 - ITEM

41 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 HUDBAY-INS C. Service Parts List IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized...

Page 42 - Service Parts; Beginning Manufacturing Date: April 2003; Stocked; Thermocouple

Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 42 R Service Parts HUDBAY-INS Beginning Manufacturing Date: April 2003 Ending Manufacturing Date: ______ IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial numb...

Page 43 - D. Contact Information; For the location of your nearest Quadra-Fire dealer,; DO NOT DISCARD THIS MANUAL; NOTICE

43 Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11 Quadra-Fire, a brand of Hearth & Home Technologies Inc. 7571 215 th Street West, Lakeville, MN 55044 www.quadra-fi re.com D. Contact Information Please contact your Quadra-Fire dealer with any questions or concerns. For the location of your ne...