Quadra-Fire 5100I-GD-B - Manuals

Page 2 - Page; and Welcome to the Quadra-Fire Family; ucts that will satisfy your needs. Our Research and Development; SAMPLE OF SERIAL NUMBER / SAFETY LABEL; CAUTION; ATTENTION; SA; Model Name

5100-I ACT WOOD INSERT Page April 21, 2010 R 438-0380E and Welcome to the Quadra-Fire Family ! H earth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and perfor - mance. This commi...

Page 3 - TABLE OF CONTENTS; Safety Alert Key:

Page 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 Section 1: Listing and Code Approvals A. Appliance Certifications ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specifications ............................ 4 D. BTU & Efficiency Specifications .......... ...

Page 4 - Listing and Code Approvals; Environmental Protection Agency’s 1990 particulate emis; A. Appliance Certification; contact your dealer for replacement glass.; B. Mobile Home Approved; NOTE: Hearth & Home Technologies grants no war; Codes; • Installation and use of any damaged appliance.; Any such action that may cause a fire hazard.; WARNING; Hearth & Home Technologies disclaims any; Hearth & Home Technologies, manufacturer of

5100-I ACT WOOD INSERT Page April 21, 2010 R 438-0380E 1 Listing and Code Approvals The Quadra-Fire 5100-I ACT Wood Inserts meets the U.S. Environmental Protection Agency’s 1990 particulate emis - sion standards. MODEL: 5100-I ACT Wood Insert LABORATORY: OMNI Test Laboratories, Inc. REPORT NO. 061-S...

Page 5 - • Convenience; • Do not operate appliance before reading and

Page 5 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appli - ance. For assistance or additional information consult a qualified in...

Page 6 - C. Negative Pressure; Negative pressure; combustion fumes and soot

5100-I ACT WOOD INSERT Page 6 April 21, 2010 R 438-0380E C. Negative Pressure Draft is the pressure difference needed to vent appliances successfully. Considerations for successful draft include: • Preventing negative pressure • Location of appliance and chimney Negative pressure results from the im...

Page 7 - D. Flue Draft Considerations; on page 6; Exterior conditions such as roof line, surrounding trees,; NOTE; : These are guidelines only, and may vary somewhat; F. Inspect Appliance and Components; • Do NOT install damaged components.

Page 7 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 D. Flue Draft Considerations Location of the appliance and chimney will affect perfor-mance. As shown in Figure 6.1 on page 6 the chimney should: • Be installed through the warm space enclosed by the building envelope. This helps to produce mo...

Page 8 - Dimensions and Clearances; A. Appliance Dimensions; TOP VIEW; Panel Size; Standard

5100-I ACT WOOD INSERT Page 8 April 21, 2010 R 438-0380E 3 Dimensions and Clearances A. Appliance Dimensions TOP VIEW SIDE VIEW FRONT VIEW A B 39-1/8" (994mm) 26-3/4" (679mm) 9-1/8" (232mm) 22-1/4" (565mm) 21-1/8" (537mm) 29-5/8" (752mm) 10-1/2" (267mm) 34-3/16" (919m...

Page 9 - Hearth Extension; learance to Combustibles; Optional mantel deflectors may be purchased from your; • Comply with all minimum clearances to; Minimum Clearances To Combustible Material; FLOOR PROTECTION; TRIM; and must not be used. The floor protection specified includes; E. Calculating Alternate Floor Protection; Thermal Conductivity: k value; means less heat is being conducted through the non-combus-; Thermal Resistance: R value; less heat is being conducted through the non-combustible ma-

Page 9 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 Hearth Extension A B C F E Insert SideW all Fascia or Trim Mantel D Maximum Mantel Depth: 12 inches (305mm) B. C learance to Combustibles C. Optional Mantel Deflector Optional mantel deflectors may be purchased from your dealer to reduce clear...

Page 10 - Material; USG Micore 00TM

5100-I ACT WOOD INSERT Page 10 April 21, 2010 R 438-0380E F. Hearth Extension If the hearth extension is lower than the fireplace opening, the portion of the insert extending onto the hearth must be supported. Manufacturer designed adjustable support kit can be ordered from your dealer. Refer to pag...

Page 11 - ance. If you are installing into a Mobile Home, outside air is; NOTE: The fireplace must have an outside air; . Unplug the snap disc by-pass switch and speed control; A. Outside Air Installation; • Leaves; Seal around the body of the insert to prevent cold air from

Page 11 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 NOTE: If your home is fairly airtight, it is recommend that you install the outside air that comes standard with the appli- ance. If you are installing into a Mobile Home, outside air is required. NOTE: The fireplace must have an outside air ...

Page 12 - B. Blower Cord Location; Back view of grille; Remove button plug; Disconnect the appliance from power supply.

5100-I ACT WOOD INSERT Page 1 April 21, 2010 R 438-0380E The 5100-I Insert comes standard with blowers, installed at the factory with the power cord on right side of insert (as you face the unit). Do not route the power cord under or in front of appliance. The power cord can also be installed on the...

Page 13 - D. Optional Offset Adapter; Determine offset needed and adjust adapter accordingly

Page 1 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 Figure 13.1 C. Wiring Diagram &AN#ONTROL3PEED#ONTROL2HEOSTAT 3NAP$ISC 3NAP$ISC"Y0ASS3WITCH ,INE 'ROUND .EUTRAL &AN &AN & & D. Optional Offset Adapter FULLY EXTENDED FULLY CLOSED 3-1/4" 7-3/4" 12-1/4" Center ...

Page 14 - Chimney; Existing chimneys should be inspected and cleaned by a; Chimney must be in good condition.; It is recommended that chimneys with larger diameters; Chimney Requirements

5100-I ACT WOOD INSERT Page 1 April 21, 2010 R 438-0380E D. Masonry Chimney • Must meet minimum standards of NFPA 11. • Must have at least 5/8 inch (16mm) fireclay lining joined with refractory cement. (Installations into a clay flue without a s t a i n l e s s s t e e l l i n e r m a y r e d u c e ...

Page 16 - • Must be minimum 6 inch (152mm) inside diameter of; Combustible Floor

5100-I ACT WOOD INSERT Page 16 April 21, 2010 R 438-0380E F. Prefabricated Metal Chimney Figure 16.1 E. Metal Heat Circulating Masonry The chimney can be new or existing, masonry or prefabricated and must meet the following minimum requirements: • Must be minimum 6 inch (152mm) inside diameter of hi...

Page 17 - Figure; The following parts may be removed:; • Re-install original factory built chimney cap; In Canada, installations into factory-built zero clearance fire; NOT; In Canada when using a factory-built chim-; Installtion into fireplaces without a permit will; THIS FIREPLACE MAY HAVE BEEN ALTERED

Page 17 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 Minimum Width of Cavity Opening 36 914 Minimum Height 24 607 Minimum Depth from Front to Rear 19 483 Inches Millimeters The following modifications of factory-built fireplaces are permissible: • The fireplace must not be altered, except that ...

Page 18 - I. Ovalizing Round Stainless Steel Liners; ALWAYS maintain specified clearances around; from; vent pipe may cause fire.; • Do NoT coNNecT This appliaNce To; for individual installations.; Firestopping; To ensure that insulation or any other combustible material

5100-I ACT WOOD INSERT Page 18 April 21, 2010 R 438-0380E Ovalizing round stainless steel liners to accommodate the liner passing through the damper region of a fireplace is an allowable and acceptable practice. Ensure that the ovalization is minimized to the extent required to fit through the dampe...

Page 19 - L. Chimney Termination Requirements; Must have an approved and listed cap; and; at least 2 feet (61cm) above any portion of the; Chimney performance may vary.; Minimum; Flat Roof

Page 19 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 L. Chimney Termination Requirements Follow manufacturers instructions for clearances, securing, flashing and terminating the chimney. • Must have an approved and listed cap • Must not be located where it will become plugged by snow or other m...

Page 20 - THE STRUCTURAL INTEGRITY OF THE MOBILE HOME; Do not draw outside combustion air from:; Mobile Home Installation

5100-I ACT WOOD INSERT Page 0 April 21, 2010 R 438-0380E Spark Arestor Cap Roof Flashing Storm Collar Joist Shield/Firestop Double Wall Connector Pipe Figure 20.1 CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED Do NOT cut through: • Floor joist, wa...

Page 21 - ponent pack found inside the firebox.; Panel brackets; Cage nut; Attaching Panels to the Insert; Powered Phillips head; A. Installation Outline

Page 1 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 Figure 21.1 Figure 21.2 Figure 21.3 Two leveling bolts, 3/8” x 4” are shipped inside the com- ponent pack found inside the firebox. NOTE: Not all installations will require the use of the level - ing bolts. 1. Remove the bolts from the compone...

Page 22 - D. Securing Liner to Flue Collar

5100-I ACT WOOD INSERT Page April 21, 2010 R 438-0380E Figure 22.1 Figure 22.2 There are two options to secure the liner to the flue collar: Option One : If there is enough room on the top of the insert to work, hand bend the tabs upward 90°. Secure the liner with the supplied hex head bolts 1/-0-/....

Page 23 - E. Zero Clearance Adjustable Trim Support; Sharp Edges; EXPLODED VIEW OF SCISSORS

Page 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 Figure 23.1 Figure 23.2 Figure 23.3 Figure 23.4 E. Zero Clearance Adjustable Trim Support Size: 12” d x 50” w, 2-10” h 1. The 10 screws on each set of scissors will already be loose when shipped. Figure 23.1. . Expand scissors to desired height....

Page 24 - Kindling or First Stage; the stove and chimney.; Fire Risk; Operating Instructions

5100-I ACT WOOD INSERT Page April 21, 2010 R 438-0380E B. Wood Selection & Storage Burn only dry seasoned wood. Store wood under cover, out of the rain and snow. Dry and well-seasoned wood will not only minimize the chance of creosote formation, but will give you the most efficient fire. Even dr...

Page 25 - the rear support. Refer to; Remove all labels from glass front prior to lighting; is to light easily-ignitable tinder or paper, which ignites the; Keep combustible materials, gasoline and other; May generate carbon monoxide if burn material other than

Page 5 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 2. Second Stage The next stage of burning, the secondary stage, is the period when the wood gives off flammable gases which burn above the fuel with bright flames. During this stage of burning it is very important that the flames be maintained...

Page 26 - For maximum operating efficiency with the lowest emissions,; STARTING FIRE; After a wood load has been burning on high for 5 to 15 minutes; MEDIUM LOW; Opacity is the measure of how clean your insert is burning and; Pull to Stop; Prolonged operation with Start-Up Air Control in open

5100-I ACT WOOD INSERT Page 6 April 21, 2010 R 438-0380E Odors and vapors released during initial operation. • Curing of high temperature paint.• Open windows for air circulation. Odors may be irritating to sensitive individuals. CAUTION For maximum operating efficiency with the lowest emissions, fo...

Page 27 - Leave fan off until your insert is hot; Medium or Medium High Burn Setting:; highest fan speed is obtained by turning the rheostat on, then; H. Blower Operating Instructions; Primary Air System; P rim a ry A ir C o n tro l

Page 7 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 This appliance is equipped with a 15° thermally operated snap disc which will automatically turn the blower on when the insert reaches this temperature. The snap disc is located at the center of the insert, under the lower grille. There is a m...

Page 28 - ment is not covered by warranty. Operate the; ponents if damaged or missing.; fle Board in the front.; box and even with each other in the front.; Ceramic Blanket

5100-I ACT WOOD INSERT Page 8 April 21, 2010 R 438-0380E CORRECT POSITION INCORRECT POSITIONS Firebox damage due to improper baffle place - ment is not covered by warranty. Operate the wood burning appliance with the baffle in the correct position only. Not doing so could result in: • Reduced effici...

Page 29 - J. Frequently Asked Questions; Odor from appliance

Page 9 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 Odors and vapors are released during initial operation. • Curing of high temperature paint.• Open windows for air circulation. Odors may be irritating to sensitive individuals. CAUTION J. Frequently Asked Questions ISSUES SOLUTIONS Odor from a...

Page 30 - Maintaining & Servicing Your Appliance; A. General Maintenance; Formation and Need For Removal; Every 2 months during heating season or; Disposal of Ashes; As necessary; Risk of Fire; with tight fitting lid.; Prevent creosote buildup.; • Remove creosote to reduce risk of chimney

5100-I ACT WOOD INSERT Page 0 April 21, 2010 R 438-0380E 9 Maintaining & Servicing Your Appliance A. General Maintenance Inspection: Inspect the system at the appliance connection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker, so it is important to check the chi...

Page 31 - Cleaning Plated Surfaces; BEFORE; misuse. Do not slam stove door or impact the glass. When; • Remove all residue of oven cleaner or will permanently; Do not use polishes with abrasives, it will scratch plated surfac

Page 1 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 4. Glass Cleaning • Frequency: As necessary • By: Homeowner • Task: Clean glass with a nonabrasive glass cleaner. Abrasive cleaners may scratch and cause glass to crack. If the deposits on the glass are not very heavy, normal glass cleaners wo...

Page 32 - B. Quick Reference Maintenance Guide; the door is closing properly.; Start the first inspection of your unit af; BAFFLE & BLANKET PLACEMENT; Step Top Models Only; Maintenance is required for safe oper; These are generic drawings and may not represent your model.

5100-I ACT WOOD INSERT Page April 21, 2010 R 438-0380E B. Quick Reference Maintenance Guide 2 2 Baffle and blanket placement is critical to heat out - put, efficiency and overall life of the unit. Make sure the baffle is pushed all of the way to the back of the firebox and the blanket is laying flat...

Page 33 - • Do NOT operate with glass cracked, broken or; Loosen

Page 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 Quadra-Fire stoves are equipped with ceramic super heat- resistant glass, which can only be broken by impact or misuse. Do not slam stove door or impact the glass. When closing door, make sure that logs do not protrude against the glass. Inspect...

Page 34 - E. Door Handle Assembly Replacement; over shaft; • Do NOT overtighten lock nut.; F. Blower Replacement; As needed

5100-I ACT WOOD INSERT Page April 21, 2010 R 438-0380E E. Door Handle Assembly Replacement 1 . Install washer on door handle shaft. . Slide door handle through door. 3. Install second washer(s) as shown. . Install key in groove.5. Align groove in latch cam with key; slide latch cam over shaft 6. Ins...

Page 35 - G. Firebrick Replacement; NOTE: Do not operate unit with any firebrick; Nbr

Page 5 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 The firebox is lined with high quality firebrick, which has exceptional insulating properties. There is no need to use a grate; simply build a fire on the firebox floor. Do not operate appliance without firebrick. G. Firebrick Replacement • Fr...

Page 36 - straight out through door.; First tube has larger holes

5100-I ACT WOOD INSERT Page 6 April 21, 2010 R 438-0380E H. Baffle Removal • Frequency: As needed • By: Homeowner / Qualified service technician • Task: See the following instructions. 1. Remove all ash from firebox, and extinguish all hot embers before disposal into a metal container. . Remove cera...

Page 37 - Troubleshooting; Start Fire Problems; wood for air movement.

Page 7 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 10 Troubleshooting With proper installation, operation, and maintenance your appliance provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of...

Page 38 - Reference Materials; A. Exploded Drawings

5100-I ACT WOOD INSERT Page 8 April 21, 2010 R 438-0380E 11 Reference Materials A. Exploded Drawings Figure 38.1 7025-026 5-14-09

Page 39 - in the indented portion.

Page 9 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 B. Service Parts & Accessories When requesting service or replacement parts for your appliance please provide model number and serial number. all parts listed may be orderd from an authorized dealer . IMPORTANT: THIS IS DATED INFORMATION T...

Page 40 - listed in the indented portion.

5100-I ACT WOOD INSERT Page 0 April 21, 2010 R 438-0380E To order the entire assembly, order the top line part number only. To order an individual part from an assembly, order the part(s) listed in the indented portion. HOW TO ORDER Stocked at Depot Item Description Comments Part Number Louver Assem...

Page 41 - Offset Adapter

Page 1 5100-I ACT WOOD INSERT R 438-0380E April 21, 2010 To order the entire assembly, order the top line part number only. To order an individual part from an assembly, order the part(s) listed in the indented portion. HOW TO ORDER Stocked at Depot Item Description Comments Part Number ACCESSORIES ...

Page 44 - Hearth & Home Technologies; CONTACT INFORMATION; For the number of your nearest Quadra-Fire dealer,; DO NOT DISCARD THIS MANUAL; NOTICE; • Leave this manual with; DO N; Location on appliance:; We recommend that you record the following pertinent

Page April 21, 2010 438-0380E R Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES CONTACT INFORMATION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer, please visit our web site at...