Page 2 - Cape Cod Wood Stove; NOTES; ADDITIONAL INFORMATION; This information will be necessary should your
Page 2 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R NOTES My new Cape Cod wood stove.... SERIAL NUMBER: DATE PURCHASED: DEALERSHIP: DEALER PHONE #: ADDITIONAL INFORMATION PERTINENT TO YOUR INSTALLATION: ATTACH SALES RECEIPT & WARRANTY STUB HERE: This information will b...
Page 3 - WELCOME
Page 3 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R WELCOME ______________________ Group Vice President _______________________ Controller _______________________ Manufacturing Engineer Manager _______________________ Order Fulfillment Manager ______________________ Vice P...
Page 4 - TABLE OF
Page 4 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R TABLE OF CONTENTS LISTINGS............................................................5 SERIAL LABEL & LOCATON ..........................6 DIMENSIONS .....................................................7 CLEARANCES T...
Page 5 - LISTINGS; LISTINGS & CODE APROVALS
Page 5 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R LISTINGS These installation instructions describe the installation and operation of the Cape Cod woodstove. This stove meets the U.S. Environmental Protection Agency’s 1990 particulate emission standards. The Cape Cod is ...
Page 6 - BACK OF STOVE; SAFETY LABEL; CAUT; Cape Co
Page 6 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R LABEL LOCATION: BACK OF STOVE SAFETY LABEL M IN IM U M C LE A R A N C E S T O C O M B U S TI B LE M AT E R IA LS : In Inches & (M ill im et ers ) N O TE : A ll "A " , "C " an d "F " D im ension...
Page 7 - accessory parts; DIMENSIONS; FRONT VIEW
Page 7 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R accessory parts DIMENSIONS FRONT VIEW SIDE VIEW 26-1/2 27" 27-1/2" 8-1/4" 29" 16" 29-3/4" 16-1/4" 22-1/2" 24-1/4"
Page 8 - CLEARANCES; MINIMUM CLEARANCES TO COMBUSTIBLES (In inches and millimeters.); TOP VENT INSTALLATIONS
Page 8 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R CLEARANCES MINIMUM CLEARANCES TO COMBUSTIBLES (In inches and millimeters.) FIGURES 1, 2 & 3 FIGURE 1 FIGURE 2 FIGURE 3 * With 52" high x 42" wide wall protection spaced 1" from combustible surface. . WALL ...
Page 9 - MINIMUM CLEARANCES TO COMBUSTIBLES; REAR VENT INSTALLATIONS; CL
Page 9 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R (In inches and millimeters) FIGURE 4 In a Masonry Fireplace OR Through the Wall: Six inch (6") diameter listed double wall air insulated connector pipe with listed factory-built Class “A” chimney or a masonry chimney....
Page 10 - FLOOR PROTECTION
Page 10 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R CLEARANCES FIGURE 5A NOTE: Additional floor protection is required on rear vent installations. For this type of installation the floor protector must extend the length of the flue and 2" to each side of the flue. Flo...
Page 11 - NOTE: Clearances may only be reduced by means approved; ACCESSORIES; *If you install Hearth Legs please note that you can install
Page 11 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R The Cape Cod has several options available for installation and appearance. These options are packaged and sold separately and are listed below. It is a good idea to plan your installation on paper, using exact measureme...
Page 12 - INSTALLATION; CHIMNEY HEIGHT REQUIREMENTS
Page 12 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R A masonry chimney or a factory-built chimney must be the required height above the roof and any other nearby obstructions. The chimney must be at least three feet higher than the highest point where it passes through the...
Page 13 - CHIMNEY CONNECTOR; FLUE & VENTING SYSTEMS
Page 13 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R There are two separate and different parts to a flue system: the chimney connector and the chimney itself. A. Single wall connector or stovepipe. This must be at least 24 gauge mild steel or 26 gauge blue steel. The sect...
Page 14 - MASONRY CHIMNEY; NOTE Never install more than one appliance; FIGURE 8
Page 14 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R INSTALLATION MASONRY CHIMNEY For optimal performance, masonry chimneys used to vent this appliance should be lined with a 6" stainless steel liner. Installations into a clay flue without a stainless steel liner may r...
Page 15 - FIGURE 9; EIGHT INCH SOLID PACK CHIMNEY
Page 15 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R FIGURE 9 FIGURE 8 INSTALLATION EIGHT INCH SOLID PACK CHIMNEY WITH METAL SUPPORTS AS A THIMBLE FLOOR PROTECTOR THIMBLE, 12" OF BRICK CEILING JOIST COMBUSTIBLE WALL 1" CLEARANCE AIRTIGHT CLEANOUT DOOR FIRECLAY FLUE...
Page 16 - FIGURE A
Page 16 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R First, make the frame for the thimble, ensuring it is no smaller than 14" square, to maintain a 2" air space around the chimney section. Attach the wall spacer to the chimney side of the frame. Then insert the fr...
Page 18 - CONNECTION TO A MASONRY
Page 18 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R INSTALLATION CONNECTION TO A MASONRY FIREPLACE There are several kits available to connect the stove to a masonry fireplace. Look for a listed kit. The kit is an adapter which is installed at the location of the fireplac...
Page 19 - CONNECTION TO A METAL
Page 19 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R INSTALLATION CONNECTION TO A METAL PREFABRICATED CHIMNEY When a metal prefabricated chimney is used, the manufacturer’s installation instructions must be followed precisely. It will be necessary to install the ceiling su...
Page 20 - CONNECTION TO AN INTERIOR; FOLLOW THE MANUFACTURERS’
Page 20 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R INSTALLATION CONNECTION TO AN INTERIOR METAL PREFABRICATED CHIMNEY IMPORTANT ! FOLLOW THE MANUFACTURERS’ INSTALLATION INSTRUCTIONS AND MAINTAIN CLEARANCES AS SPECIFIED ON PAGES 8, 9 & 10. FIGURE 13 FIGURE 14 * REFER ...
Page 21 - CONNECTION TO AN EXTERIOR
Page 21 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R FIGURE 15 INSTALLATION CONNECTION TO AN EXTERIOR METAL PREFABRICATED CHIMNEY FIGURE 16 Floor Protector Chimney Combustible Ceiling Combustible Wall Insulated "T" Flashing Listed Cap Maintain 2" (51mm) Clearan...
Page 22 - MOBILE HOME INSTALLATION
Page 22 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R INSTALLATION MOBILE HOME INSTALLATION WARNING: NEVER DRAW COMBUSTION AIR FROM A WALL, FLOOR OR CEILING CAVITY OR FROM ANY ENCLOSED SPACE SUCH AS AN ATTIC OR GARAGE. CAUTION: THE STRUCTURAL INTEG- RITY OF THE MOBILE HOME ...
Page 23 - ASSEMBLY; REVERSIBLE FLUE COLLAR
Page 23 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R INSTALLATION ASSEMBLY 1 Place the unit in a location near the final installation area and follow the procedures below: 2 Open the stove and remove all the parts and articles packed inside. Inspect all the parts and cast ...
Page 24 - OUTSIDE AIR KIT INSTALLATION; An outside air kit is required for Mobile Home Installation.; NOTE 3; : When using Hearth Legs you can install an Outside Air Kit or; Items Needed for Installation
Page 24 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R INSTALLATION OUTSIDE AIR KIT INSTALLATION 1. Remove all materials from packing box. 2. Mount the flex flange (with pipe fitting extending out), over the intake air opening at the rear of stove using the four mounting scr...
Page 25 - BLOWER INSTALLATION & OPERATION; ADJUSTING THE BLOWER SPEED; The blower is shipped fully assembled; Do not remove ground prong from plug.
Page 25 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R INSTALLATION BLOWER INSTALLATION & OPERATION ADJUSTING THE BLOWER SPEED CONTROL, IF NECESSARY* NOTE : When the speed control is turned clockwise, it will click on to high speed. Turn the speed control clockwise to de...
Page 26 - OPERATION; BURNING PROCESS; Improper operation and maintenance
Page 26 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R OPERATION PRE-USE CHECK Use the following checklist as a guide to ensure a correct and complete installation: All safety warnings have been read and fol- lowed. Floor protection requirements have been met. Chimney connec...
Page 27 - WOOD SELECTION AND STORAGE; WARNING; ALWAYS OPERATE THIS APPLIANCE WITH; CAUTION! DO NOT STORE WOOD CLOSER
Page 27 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R OPERATION WOOD SELECTION AND STORAGE WARNING ! DO NOT LEAVE THE FIRE UNAT- TENDED WHEN THE DOOR IS UNLATCHED OR WHEN USING FIRESCREEN. CARELESSLY PLACED FIREWOOD COULD FALL OUT OF THE FIREBOX CREATING A FIRE HAZARD TO YO...
Page 28 - BURN RATES; AIR CONTROLS
Page 28 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R OPACITY: This helps to determine how cleanly your stove is burning. Opacity is measured in percent; 100% opacity is when an object is totally obscured by the smoke column from a chimney, and 0% opacity means that no smok...
Page 29 - OPERATING TIPS; Primary; TABLE A: HEAT OUTPUT SETTINGS
Page 29 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R OPERATION OPERATING TIPS Here are a few tips on operating your Cape Cod stove to obtain maximum efficiency with lowest emissions: 1. When initially loading the stove, burn your Cape Cod with the primary air control wide ...
Page 30 - BUILDING A FIRE
Page 30 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R OPERATION BUILDING A FIRE Before lighting your first fire in the stove, make certain that the kaowool blanket is correctly positioned (see page 33 for kaowool blanket position), remove any labels from the glass and ensur...
Page 31 - ASH REMOVAL; DIFFICULT TO EMPTY THE ASH PAN.; gloves when removing the ash pan; Open; MAINTENANCE; Ash Door
Page 31 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R ASH REMOVAL The Cape Cod is equipped with an ash removal system. We recommend emptying the ash pan at least once a week when the stove is in constant operation. The amount of ash is dependent on the type of wood being bu...
Page 32 - CHIMNEY CLEANING; ensuring that its edges are firmly seated; FOR REMOVAL
Page 32 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R CHIMNEY CLEANING 1. Remove all ash from the firebox and extinguish all hot embers before disposal. Allow the stove to cool completely. 2. Remove the hotplate as follows: a. Use a 7/16 inch socket to loosen the 3 bolts on...
Page 33 - View of baffles after removal of griddle and kaowool.
Page 33 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R MAINTENANCE CHIMNEY CLEANING, CONT. View of baffles after removal of griddle and kaowool. CAUTION! The baffle and kaowool blanket placement is crucial to the optimum performance of the Cape Cod. Follow these steps carefu...
Page 34 - NOTE: Remove all labels from glass prior to; GLASS CARE & REPLACEMENT
Page 34 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R NOTE: Remove all labels from glass prior to lighting the first fire. GLASS CARE & REPLACEMENT 1. Ensure that the fire is out and the appliance is cool to the touch. 2. Protect a table or counter top with padding or c...
Page 35 - KAOWOOL INSULATING BAFFLE BLANKET; face, to prevent scratching the surface when; Figure A
Page 35 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R KAOWOOL INSULATING BAFFLE BLANKET 832-3390 DOOR & GASKET Periodically check the door gasket for proper seal. As the gasket compresses or “seats” during use, it may become necessary to adjust or tighten the door latch...
Page 36 - SHOOTING; DRAFT PROBLEMS
Page 36 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R TROUBLE- SHOOTING DRAFT PROBLEMS The Cape Cod woodstove requires a minimum flue draft of .10 inches of water column on High, and .04 inches of water column on Low, as measured with a draft meter. Most woodstove dealers h...
Page 37 - FLUE DRAFT; Availability of combustion air
Page 37 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R FLUE DRAFT A proper amount of flue draft is required to assure the safe and efficient operation of the Cape Cod woodstove. Flue draft is measured as negative pressure in the chimney. The amount of negative pressure deter...
Page 38 - DESCRIPTION; along with the door frame replacement.; PARTS; PLEASE CONTACT YOUR
Page 38 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R PART NO. DESCRIPTION 20637B Door Gasketing only 32084 Door Cam latch only 834-3850 Complete Door Handle Assembly (includes: cam latch, gasketing; porcelain black handle; screw adapter and gold door handle). Current Door ...
Page 39 - WARRANTY; Lifetime Warranty
Page 39 32198A February 15, 2002 32198A February 15, 2002 Cape Cod Wood Stove R WARRANTY LIMITED LIFETIME WARRANTY The Aladdin Hearth Products limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Aladdin Hearth Products will repair...
Page 40 - Cape Cod Woodstove; PLEASE RETURN THESE
32198A February 15, 2002 Cape Cod Woodstove ATTENTION INSTALLER: PLEASE RETURN THESE INSTRUCTIONS TO THE STOVE OWNER WHEN INSTALLATION IS COMPLETED. R