Honeywell XL 800 SERIES- Manuals

Page 3 - WARNING; General; Installation

Excel 800 3 EN1B-0410GE51 R0908A WARNING This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instructions manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Clas...

Page 4 - Wiring

Wiring Excel 800 EN1B-0410GE51 R0908A 4 Wiring All wiring to the XL800 controller is unsupervised, except as noted. All circuits are power limited, except for AC power circuits, relay contacts and other circuits as noted. All field wiring terminals accept 24 AWG to 14 AWG (0.25 mm 2 to 2 mm 2 ) cond...

Page 5 - XL800 Series Power Consumption

Excel 800 Wiring 5 EN1B-0410GE51 R0908A XL800 Series Power Consumption When selecting the appropriate power supply, the power consumption of the XL800 modules must be taken into account. Table 3. XL800 power consumption max. power consumption model 24 Vac, 60 Hz 24 Vdc XCL8010AU with watchdog load 6...

Page 6 - CONTROLLER MODULE; LonWorks or Panel Bus

Wiring Excel 800 EN1B-0410GE51 R0908A 6 PANEL BUS MODULES LonWorks BUS MODULES ANALOG OUTPUT ANALOG INPUT BINARY INPUT FLOATING OUTPUT XF821AU XS821-22 XCL8010AU CONTROLLER MODULE XS823 XS824-25 XFL821AU XFR822AU XFLR822AU XFL822AU XFL823AU XF822AU XF823AU RELAY OUTPUT XFR824AU XFLR824AU XFL824AU XF...

Page 7 - Description of the XCL8010AU; Overview; PC or HMI

Excel 800 Description of the XCL8010AU Controller Module 7 EN1B-0410GE51 R0908A Description of the XCL8010AU Controller Module Overview PC or HMI NO CONNECTION EXCELON I/O MODULES LonWorks BUS C-BUS Fig. 3. Connections to the XCL8010AU Controller Fig. 4. XCL8010AU Controller Module front details Leg...

Page 10 - Interfaces and Bus Connections; Technical Data; System Data; Smoke Control Configuration

Description of the XCL8010AU Controller Module Excel 800 EN1B-0410GE51 R0908A 10 Corresponding Terminal Sockets Table 6. I/O modules and corresponding terminal sockets I/O module socket scope of delivery XF821AU, XFL821AU XF822AU, XFL822AU, XFLR822AU, XFR822AU XS821-22 1 terminal socket, 1 bridge co...

Page 11 - Panel Reset; CAUTION; Typical Power Limited Circuit for XL800

Excel 800 Description of the XCL8010AU Controller Module 11 EN1B-0410GE51 R0908A 4 Locate separate from and below all building exhaust fans and upstream of any prevailing winds. 5 Exhaust to outside of building. 6 Locate airflow differential switch. 7 Locate UL-listed damper pressure / position indi...

Page 12 - How to Connect Panel Bus and L; Bus Mixed Controller Systems; Connecting I/O Modules

Description of the XCL8010AU Controller Module Excel 800 EN1B-0410GE51 R0908A 12 XCL8010AU, I/O Modules on Single Rail ► Connect XCL8010AU Controller Module and I/O modules using the bridge connectors. This provides power supply and communication connection. No further wiring is necessary. Multiple ...

Page 13 - Setting Address of Panel Bus I/O Modules

Excel 800 Description of the XCL8010AU Controller Module 13 EN1B-0410GE51 R0908A 71 72 73 74 71 72 73 74 71 72 73 74 11 1 12 2 13 3 14 4 71 72 73 74 75 75 75 76 76 76 77 77 77 78 78 75 76 77 78 78 Panel Bus modules LonWorks Bus modules Panel Bus modules XCL8010AU Fig. 12. Mixed bus system – correct ...

Page 14 - Setting the I/O Bus Switch; Bus Topologies; Mounting/Dismounting Modules

Mounting/Dismounting Modules Excel 800 EN1B-0410GE51 R0908A 14 LOCK 4 4 Fig. 14. HEX switch location NOTE: If the HEX switch setting is changed, the Panel Bus I/O module will revert to its default configuration. With L ON W ORKS Bus I/O modules, the HEX switch is without function. Setting the I/O Bu...

Page 15 - Mounting Sockets; Connecting Sockets

Excel 800 Mounting/Dismounting Modules 15 EN1B-0410GE51 R0908A Mounting/Dismounting Controller/Sockets Mounting Sockets NOTE: When using both Panel Bus and L ON W ORKS Bus I/O modules in an Excel 800 System, group both Panel Bus modules (light-gray) and L ON W ORKS Bus I/O modules (dark-gray), e.g.,...

Page 16 - Dismounting Sockets; Mounting/Dismounting Electronic Modules; Mounting Electronic Modules

Mounting/Dismounting Modules Excel 800 EN1B-0410GE51 R0908A 16 Fig. 19. Connecting terminal sockets with bridge connector NOTE: Bridge connectors transmit both communication signals and power supply between modules. Removing bridge connectors will interrupt the transmission of both communication sig...

Page 17 - Dismounting Electronic Modules; Connecting via C-Bus; Connecting to the Controller; Setting the C-Bus Termination Switch; Shielding; Connecting HMIs or Laptops; Connecting the XI582 Operator Interface

Excel 800 Mounting/Dismounting Modules 17 EN1B-0410GE51 R0908A Fig. 23. Locking the electronic module NOTE: The red locking mechanism will not close if the electronic module is not properly mounted. Dismounting Electronic Modules NOTE: Electronic modules can be removed from the socket or inserted in...

Page 18 - Features; Interface and Terminals; Service LED and Button

Mounting/Dismounting Modules Excel 800 EN1B-0410GE51 R0908A 18 Connecting Laptops (XL-Online/CARE) ► Connect a laptop (on which e.g., XL-Online or CARE has been installed) to the HMI interface or L ON W ORKS interface of the XCL8010AU Controller Module by means of – the XW885 cable or – the XW585 ca...

Page 19 - HMI Interface

Excel 800 Mounting/Dismounting Modules 19 EN1B-0410GE51 R0908A C-Bus Tx LED and Rx LED The XCL8010AU Controller Module is equipped with a Tx LED (status: yellow/OFF) and an Rx LED (status: yellow/OFF). 1 C-Bus 2 Fig. 29. C-Bus Tx LED (1) and Rx LED (2) C-Bus LEDs Table 14. Controller C-Bus LEDs Tx (...

Page 21 - Description of the I/O Modules; Common Features

Excel 800 Description of the I/O Modules 21 EN1B-0410GE51 R0908A C-Bus Termination Switch S1 The XCL8010AU Controller Module features a 3-position C- Bus termination switch S1. This switch must be set in accordance with the given C-Bus configuration. Fig. 34. C-Bus termination switch Table 21. XCL80...

Page 22 - Analog Input Modules; Types of Analog Input Modules

Description of the I/O Modules Excel 800 EN1B-0410GE51 R0908A 22 Analog Input Modules Types of Analog Input Modules Table 25. Excel 800 Analog Input Modules type description housing XF821 Panel Bus Analog Input Module light-gray XFL821 L ON W ORKS Bus Analog Input Module dark-gray XS821-822 terminal...

Page 23 - XFL821AU Connection Examples

Excel 800 Description of the I/O Modules 23 EN1B-0410GE51 R0908A XFL821AU Connection Examples 25 22 25 25 25 2 5 3 1 1 10 1 1 12 14 13 18 2 11 12 2 2 0 to 10 V VMP Pt1000 NTC20kW 0(4) to 20 mA 400 OHM SHIELD SHIELD SHIELD SHIELD 0(4) to 20 mA (VIA EXTERNAL500 OHM RESISTOR). 0 TO 10 VDC Fig. 37. XFL8...

Page 24 - Analog Output Modules; Types of Analog Output Modules

Description of the I/O Modules Excel 800 EN1B-0410GE51 R0908A 24 Analog Output Modules Types of Analog Output Modules Table 27. Excel 800 Analog Output Modules type description housing XF822 Panel Bus Analog Output Module light-gray XFR822 Panel Bus Analog Output Module with manual overrides light-g...

Page 25 - Modules with Manual Overrides; XFL822AU Connection Example

Excel 800 Description of the I/O Modules 25 EN1B-0410GE51 R0908A Modules with Manual Overrides The XFR822AU/XFLR822AU Analog Output Modules are equipped with manual overrides: one rotary knob for each analog output. The manual overrides can be set manually to either "auto" or "0 ─ 110%&#...

Page 26 - Binary Input Modules; Types of Binary Input Modules

Description of the I/O Modules Excel 800 EN1B-0410GE51 R0908A 26 Binary Input Modules Types of Binary Input Modules Table 30. Excel 800 Binary Input Modules type description housing XF823 Panel Bus Binary Input Module light-gray XFL823 L ON W ORKS Bus Binary Input Module dark-gray XS823 terminal soc...

Page 27 - Status LEDs

Excel 800 Description of the I/O Modules 27 EN1B-0410GE51 R0908A Status LEDs The status LEDs can be configured individually for use as either alarm LEDs (red/green) or as status LEDs (yellow/OFF [default]). Given a state of "logical ON," the LED will be lit (yellow or red). XF823AU Connectio...

Page 28 - Relay Output Modules; Types of Relay Output Modules

Description of the I/O Modules Excel 800 EN1B-0410GE51 R0908A 28 Relay Output Modules Types of Relay Output Modules Table 33. Excel 800 Relay Output Modules type description housing XF824 Panel Bus Relay Output Module light-gray XFR824 Panel Bus Relay Output Module with manual overrides light-gray X...

Page 29 - Permissible Loads

Excel 800 Description of the I/O Modules 29 EN1B-0410GE51 R0908A Table 34. Description of Relay Output Module terminals terminal signal comment 71, 75 COM a 2-wire communication bus (LON/Panel Bus) 72, 76 COM b 2-wire communication bus (LON/Panel Bus) 73, 77 24 V~ Power supply 74, 78 24 V~0 Power su...

Page 30 - Connection Examples; POWER MODULE

Description of the I/O Modules Excel 800 EN1B-0410GE51 R0908A 30 Connection Examples 74 74 78 73 73 77 72 72 76 71 71 75 24 V ~ 24 V ~ 24 V ~ 24 V ~ 0 24 V ~ 0 24 V ~ 0 COM B COM B COM B COM A COM A COM A 25 NO NC COM 11 1213 CON 14 NO NC COM 21 22 23 CON 24 31 3233 NO NC COM 34 CON 41 4243 NO NC CO...

Page 31 - Troubleshooting; Testing Wiring Connections

Excel 800 Troubleshooting 31 EN1B-0410GE51 R0908A Troubleshooting Testing Wiring Connections The push-in terminals feature small holes (1 mm in diameter) which can be used to measure the signals. ► Insert a probe (1) as shown on the right. Fig. 49. Testing wiring connections Troubleshooting on the X...

Page 32 - Service LED

Excel 800 EN1B-0410GE51 R0908A 32 Alarm LED (red) Table 38. XCL8010AU alarm LED case alarm LED meaning remedy 1 OFF Normal operation No action necessary 2 ON Watchdog alarm output is powered – The controller has encountered a hardware problem - or - – The application has a fault - or - – The control...

Page 33 - C-Bus Tx and Rx LEDs

Excel 800 Troubleshooting 33 EN1B-0410GE51 R0908A Table 39. XCL8010AU L ON W ORKS service LED case When can it occur? meaning remedy 1 Anytime Node is configured and running normally No action necessary 2 Power up of controller Bad node hardware ► Replace hardware 3 Power up of controller Bad node h...

Page 34 - I/O Modules Troubleshooting; Power LED of I/O Modules

Excel 800 EN1B-0410GE51 R0908A 34 I/O Modules Troubleshooting ► Check if the power supply voltage level is OK and that there is no high voltage (> 24 VAC or > 40 VDC) connected to the inputs/outputs of the XF821AU, XFL821AU, XF822AU, XFL822AU, XFR822AU, XFLR822AU, XF823AU, and XFL823AU I/O mod...

Page 35 - Service LED of I/O Modules

Excel 800 Troubleshooting 35 EN1B-0410GE51 R0908A Service LED of I/O Modules Table 43. Service LED of I/O modules case Service LED meaning remedy 1 LED remains OFF after power-up If the power LED is also OFF, then – Defective device hardware – Possible power supply problems, clock problems, defectiv...