Chicago Electric 90236 - Manuals

Page 2 - PRODUCT SPECIFICATIONS; When unpacking, check to make sure all the parts shown on the; Parts List on page; This product requires oil and fuel to be added before starting.; Fill the engine with the following:; Gal. of unleaded gasoline with no oil added

SKU 90236 For technical questions, please call 1-800-444-3353. Page 2 Item Description Electrical Requirements 5400 Watt Surge Power 4600 Watts Max. Output / Continuous Running Output 4000 Watts 20 AMPs @ 120V / 15 AMPs @ 240V 60 Hz Output 120V Dual Outlet: 20 AMP, 3 Prong Grounded 120/240V Outlet: ...

Page 3 - GENERAL SAFETY RULES; READ AND UNDERSTAND ALL INSTRUCTIONS; WORK AREA; Keep your work area clean and well lit.

SKU 90236 For technical questions, please call 1-800-444-3353. Page 3 GENERAL SAFETY RULES WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury. SAVE THESE INSTRUCTIONS WORK AREA 1. Keep your work area...

Page 6 - SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS

SKU 90236 For technical questions, please call 1-800-444-3353. Page 6 2. Use eye and hearing protection. Wear ANSI approved safety impact eye goggles and hearing protection when using this product. ANSI approved safetyimpact eye goggles and hearing protectors are available from Harbor FreightTools. ...

Page 7 - Installation Precautions:

SKU 90236 For technical questions, please call 1-800-444-3353. Page 7 manual cannot cover all possible conditions and situations that may occur. Theoperator must understand that common sense and caution are factors, whichcannot be built into this product, but must be supplied by the operator. Instal...

Page 8 - Fire And Explosion Precautions:; Keep the Generator and surrounding area clean at all times.; Mechanical Precautions:; make sure the Power Switch is in its “OFF” position. Disconnect the

SKU 90236 For technical questions, please call 1-800-444-3353. Page 8 11. For trailer installation, the Generator should be mounted on the center point of thetrailer, over the wheels. 12. Install sound- and weather-proofing only when it is not raining or snowing toavoid trapping moisture within the ...

Page 9 - Chemical Precautions:

SKU 90236 For technical questions, please call 1-800-444-3353. Page 9 2. Check for damaged parts. Before using the Generator, any part that appearsdamaged should be carefully checked to determine that it will operate properlyand perform its intended function. Check for alignment and binding of movin...

Page 10 - If an extension cord (not included) is used, make sure to use only UL; FIGURE A

SKU 90236 For technical questions, please call 1-800-444-3353. Page 10 Electrical Precautions: REQUIRED MINIMUM EXTENSION CORD GAUGE – 120/ 240 VOLT NAMEPLATE AMPERES (At Full Load) EXTENSION CORD LENGTH 0 - 25 Feet 25 - 50 Feet 50 -100 Feet 100 – 150 Feet 150– 200 Feet 0 - 5 16 16 16 12 12 5.1 - 8 ...

Page 11 - INSTALLATION; The Generator weighs 155 pounds. Use care and the proper

SKU 90236 For technical questions, please call 1-800-444-3353. Page 11 4. Do not attempt to connect or disconnect load connections while standing inwater, or on wet or soggy ground. 5. Do not touch electrically energized parts of the Generator and interconnectingcables or conductors with any par t o...

Page 13 - FIGURE C; FIGURE D; OPERATING INSTRUCTIONS; Assembly Diagram; During operation, it may be necessary to refer to the

SKU 90236 For technical questions, please call 1-800-444-3353. Page 13 FIGURE C OIL FILL CAP FUEL GAUGE (34) FUEL TANK CAP (37) FUEL TANK (32) FIGURE D OPERATING INSTRUCTIONS NOTE: For additional references to the parts listed in the following pages, refer to the Assembly Diagram on page 18. Pre-Sta...

Page 14 - To Start The Generator:; It may take more than one pull; NOTE: DO NOT ATTEMPT TO ADJUST; FIGURE E

SKU 90236 For technical questions, please call 1-800-444-3353. Page 14 To Start The Generator: 1. Turn the Fuel Valve (31) to its vertical“OPEN” position. (See Figure E.) 2. Move the Engine’s Fuel Choke all theway to the right to its “START” posi-tion. (See Figure E.) 3. Turn the Engine’s “ON/OFF” S...

Page 15 - Powering Tools And Equipment:; The Generator features; FIGURE H; position to stop the Generator.

SKU 90236 For technical questions, please call 1-800-444-3353. Page 15 Powering Tools And Equipment: 1. Prior to powering tools and equipment, make sure the Generator’s rated voltage,wattage, and amperage capacity (120V/ 15 AMP and 240V/ 15 AMP) is ad-equate to supply all electrical loads that the u...

Page 16 - Always make sure the ON/OFF Switch is in its OFF position.; inspect the general condition of the Generator. Check for; Do not use damaged equipment.; check to make sure the Engine’s oil level is adequate.; PLEASE READ THE FOLLOWING CAREFULLY

SKU 90236 For technical questions, please call 1-800-444-3353. Page 16 INSPECTION, MAINTENANCE, AND CLEANING 1. NOTE: Preventative maintenance procedures and frequency will vary depending on the amount of Generator use. Refer to the Engine manufacturer’s Operation, Maintenance, and Parts manual (inc...

Page 17 - PARTS LIST; available individually as replacement parts.; Wiring Diagram

SKU 90236 For technical questions, please call 1-800-444-3353. Page 17 PARTS LIST NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. -- - - -- REV 06/04; 01/05 Wiring Diagram

Page 18 - ASSEMBLY DIAGRAM; Some parts are listed and shown for illustration

SKU 90236 For technical questions, please call 1-800-444-3353. Page 18 ASSEMBLY DIAGRAM NOTE: Some parts are listed and shown for illustration p u rposes only , and are not a vailab le individually as replacement par ts . 36 38 37 35 34 33 32 31 30 29 2 8 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13...