Page 2 - SpEciFicAtiONS; Grinder not included.; Save this Manual; SAFEty WARNiNgS AND pREcAutiONS
Page 2 SKU 3663 For technical questions, please call 1-800-444-3353. SpEciFicAtiONS Power Requirements 220 V~, 1-Phase, 60 Hz, 6 A ( Only use on a 20 amp circuit) Welding Current 280 A Welding Blade Sizes 1/8” to 1/2” Maximum Jaw Movement .137” Note: Grinder not included. Note: Performance of this t...
Page 3 - inhalation Hazard; Welding/plasma cutting produces tOxic FuMES and gASSES.; Exposure to welding or cutting gasses can increase the risk of; wearing an ANSi approved respirator, are ESSENtiAL to reduce the
Page 3 SKU 3663 For technical questions, please call 1-800-444-3353. inhalation Hazard Welding/plasma cutting produces tOxic FuMES and gASSES. Exposure to welding or cutting gasses can increase the risk of developing certain cancers, such as cancer of the larynx and lung cancer. Also, some diseases ...
Page 4 - use proper size and type extension cord; AWg; Maintenance; uNpAcKiNg; FiguRE 1
Page 4 SKU 3663 For technical questions, please call 1-800-444-3353. REV 04e, 04f, 07k use proper size and type extension cord 17. . If an extension cord is required, it must be of the proper size and type to supply the correct current to the tool without heating up. Otherwise, the extension cord co...
Page 5 - OpERAtiON; Saw blade preparation; Welding; FiguRE 3
Page 5 SKU 3663 For technical questions, please call 1-800-444-3353. REV 04f OpERAtiON This Bandsaw Blade Welder is used to weld saw blades between 1/8 and 1/2 inches in width. Additional Warnings! Make sure the Welding and Annealing Buttons are not depressed before plugging in the unit. 1. Never le...
Page 6 - FiguRE 4
Page 6 SKU 3663 For technical questions, please call 1-800-444-3353. REV 04f, 07k Loosen both of the clamp handles (Left Hand Clamp (14) and Right Hand Clamp (6)). See 3. FIG- URE 3.Place one end of the saw blade (not included) under the Left Electrode (13). See 4. FIGURE 4 on page 6. Make sure it i...
Page 7 - test the repaired saw blade.; FiguRE 7
Page 7 SKU 3663 For technical questions, please call 1-800-444-3353. REV 04f Annealing the WeldNote: The annealing process tempers and toughens the blade, reducing brittleness. Retighten the Right Hand Clamp (6). See Figure 7. 1. Press and hold the red Annealing Button (11) until the blade 2. become...
Page 8 - MAiNtENANcE; Wiring Diagram
Page 8 SKU 3663 For technical questions, please call 1-800-444-3353. REV 04f MAiNtENANcE WARNiNg! Unplug welder before performing any maintenance. When not in use, cover and store the Welder in a clean, dry location. 1. Periodically, open and use fine grit sandpaper to clean the carbon residue from ...
Page 9 - FRONt pANEL pARtS LiSt AND DiAgRAM; pLEASE READ tHE FOLLOWiNg cAREFuLLy
Page 9 SKU 3663 For technical questions, please call 1-800-444-3353. REV 04f, 07k FRONt pANEL pARtS LiSt AND DiAgRAM part Description 1 Handle 2 Light Mantle 3 Base Frame 4 Welding Button 5 Right Electrode part Description 6 Right Hand Clamp 10 Case 11 Annealing Button 12 Pressure Knob 13 Left Elect...
Page 10 - pARtS LiSt; part
Page 10 SKU 3663 For technical questions, please call 1-800-444-3353. pARtS LiSt REV 04f; 08a part Description 1 Ringent Circle 2 Defection Axes 3 Cover of Deflection Axes 4 Left Electrode 5 Right Electrode 6 Lamp 7 Lamp Holder 8 Lamp Shield 9 Nut 10 Knob 11 Bolt 12 Nameplate 13 Panel 14 Red Button ...
Page 11 - ASSEMBLy DRAWiNg
Page 11 SKU 3663 For technical questions, please call 1-800-444-3353. ASSEMBLy DRAWiNg REV 04f; 08a
Page 12 - LiMitED 1 yEAR / 90 DAy WARRANty; this
Page 12 SKU 3663 For technical questions, please call 1-800-444-3353. LiMitED 1 yEAR / 90 DAy WARRANty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date...