APC 208 - Manuals - manualsarea.com

Page 2 - About this Manual; InfraStruXure system.

InfraStruXure System - Installation and Start-Up About this Manual This manual covers basic installation and start-up procedures for certified electricians, American Power Conversion (APC ® ) Field Service Engineers, or APC-trained installers of a 40 kW InfraStruXure ® system. For information about ...

Page 3 - Contents; IMPORTANT SAFETY INSTRUCTIONS

Contents InfraStruXure System - Installation and Start-Up i Safety ................................................................................ 1 IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Symbols used in this manual . . ....

Page 5 - Safety; Symbols used in this manual; damage to product or other property.; equipment or other property.

InfraStruXure System - Installation and Start-Up 1 Safety IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS This manual contains important instructions that must be followed during installation, operation, and maintenance of the InfraStruXure System. Symbols used in this manual Electrical Haza...

Page 6 - Warnings; Installation/Maintenance; Maintenance performed while the PDU is receiving input power

2 InfraStruXure System - Installation and Start-Up Warnings Installation/Maintenance Only a certified electrician can perform these tasks: • Connect the Power Distribution Unit (PDU) to utility power • Install an upstream circuit breaker • Route and connect the power cables for under-floor wiring • ...

Page 7 - Total Power Off; DC Disconnect

Safety: Warnings InfraStruXure System - Installation and Start-Up 3 Total Power Off  Set the UPS DC Disconnect circuit breaker and System Enable switch to OFF.  If applicable, set the XR Battery Enclosure DC Disconnect circuit breaker to OFF.  Set the PDU Main Input circuit breaker (or switch) to...

Page 8 - DANGER—Risk of Electric Shock!; • CL2 Class 2 cable for general purpose use; EMI

Safety: Warnings 4 InfraStruXure System - Installation and Start-Up DANGER—Risk of Electric Shock! Electrical Hazard: Hazardous, live parts inside the Symmetra PX UPS are energized from the battery supply even when the AC power is disconnected.Hazardous, live parts may exist inside the InfraStruXure...

Page 9 - Site Planning; Space Considerations

InfraStruXure System - Installation and Start-Up 5 Site Planning Space Considerations Use the figure below to determine the space requirements for installing the InfraStruXure PDU, Symmetra PX UPS, and XR Battery Enclosure. Consult local codes and the NEC for additional requirements. Minimum Front C...

Page 11 - Installation Procedures; Installation Procedure Overview; Service Engineer present.; See “Exchange Side Panels” on page 11 for detailed instructions.

InfraStruXure System - Installation and Start-Up 7 Installation Procedures Installation Procedure Overview This section provides the basic steps to install the InfraStruXure power and rack components. Follow the references provided with each step for detailed instructions. Warning: Do not begin inst...

Page 12 - Connect utility conductors to the PDU.

Installation Procedures: Installation Procedure Overview 8 InfraStruXure System - Installation and Start-Up 6. Connect utility conductors to the PDU. For instructions, see “Connect Utility Conductors to the PDU” on page 14. 7. Connect AC power and control wiring. See “Connect AC Power and Control Wi...

Page 13 - Configure the InfraStruXure Manager.; Tools Required; Standard screwdriver

Installation Procedures: Installation Procedure Overview InfraStruXure System - Installation and Start-Up 9 16. Configure the InfraStruXure Manager. For instructions, see the manual included with your InfraStruXure Manager. Tools Required The following tools are required to perform the procedures in...

Page 14 - firm contact with the floor.

10 InfraStruXure System - Installation and Start-Up Level the PDU, UPS, NetShelter, and XR Battery Enclosures Leveling feet are attached under the enclosure at each corner. The leveling feet can help provide a stable base if the selected floor space is uneven, but they are not intended to compensate...

Page 15 - adjacent; • Adjacent side panels of a PDU and UPS; Exchange Side Panels; Detach the ground wires from the side panels.

InfraStruXure System - Installation and Start-Up 11 Exchange Side Panels Before installing the InfraStruXure PDU, Symmetra PX UPS, and XR Battery Enclosure, exchange side panels so that the adjacent panels will have matching holes for joining the enclosures together and for routing input and output ...

Page 16 - not; Connect Battery Enclosure communication cables

Installation Procedures: Exchange Side Panels 12 InfraStruXure System - Installation and Start-Up 3. Remove the side panels from the sides of the PDU and XR Battery Enclosure that will not be adjacent to the UPS. 4. Remove the rear hole covers from the panels that you removed in step 3. Connect Batt...

Page 17 - Join the PDU, UPS, and XR Battery Enclosures; the adjacent side panels.

InfraStruXure System - Installation and Start-Up 13 Join the PDU, UPS, and XR Battery Enclosures 1. Move the PDU, Symmetra PX UPS, and XR Battery Enclosures into position, aligning the holes in the adjacent side panels. 2. Level the PDU, Symmetra PX UPS, and XR Battery Enclosure by using a level and...

Page 18 - Connect Utility Conductors to the PDU; A licensed electrician must connect input conductors to the PDU; Access the PDU Main Input switch; Loosen the two screws holding the larger, hinged door in place.; Attach conduit to the PDU for the input conductors; For wiring under a raised floor:

14 InfraStruXure System - Installation and Start-Up Connect Utility Conductors to the PDU Electrical Hazard: A licensed electrician must connect input conductors to the PDU ! Access the PDU Main Input switch 1. Open the back doors of the PDU, unlock the top, smaller door, using the provided red key....

Page 19 - For overhead wiring:; Install a circuit breaker; breaker to protect the PDU against over-current.; Input Voltage

Installation Procedures: Connect Utility Conductors to the PDU InfraStruXure System - Installation and Start-Up 15 For overhead wiring: Remove the user connection plate from the top of the PDU. 2. Cut an appropriately-sized hole in the gland plate for the conduit. 3. Re-attach the gland plate. 4. In...

Page 20 - Route the input conductors to the Main Input switch; ) within the PDU to the Main Input switch.; Connect input conductors; Torque specs and tools required.; Terminal Torque

Installation Procedures: Connect Utility Conductors to the PDU 16 InfraStruXure System - Installation and Start-Up Route the input conductors to the Main Input switch For overhead wiring, run the input conductors directly to the Main Input switch.For wiring under a raised floor, run the input conduc...

Page 21 - 08 V input without a transformer:; GEC

Installation Procedures: Connect Utility Conductors to the PDU InfraStruXure System - Installation and Start-Up 17 At the Main Input switch, connect the input wiring according to the labels on the switch and the illustrations below. Warning: Connect the conductors to the terminals according to the l...

Page 22 - Connect AC Power and Control Wiring; may connect the AC power and control wiring.; Connect AC power wiring.; input; PDU

18 InfraStruXure System - Installation and Start-Up Connect AC Power and Control Wiring Electrical Hazard: Only Field Service Engineers or qualified personnel trained by APC may connect the AC power and control wiring. Connect AC power and control wiring to the UPS. There are five input wires and fo...

Page 23 - Connect control wiring.

Installation Procedures: Connect AC Power and Control Wiring InfraStruXure System - Installation and Start-Up 19 Connect control wiring. 1. Connect the EPO control wires from the PDU and the XR Battery Enclosure (if applicable) to the EPO board on the UPS. The control wires are harnessed and coiled ...

Page 24 - Connect DC Power Wiring, if Applicable; These wires are not for use in external conduits.; Cascade XR Battery Enclosures; XR Battery Enclosure; To

20 InfraStruXure System - Installation and Start-Up Connect DC Power Wiring, if Applicable Electrical Hazard: Only Field Service Engineers or qualified personnel trained by APC may connect the XR Battery Enclosure to the Symmetra PX UPS or to another XR Battery Enclosure. Warning: The supplied power...

Page 25 - adjacent side panels.

Installation Procedures: Connect DC Power Wiring, if Applicable InfraStruXure System - Installation and Start-Up 21 Connect power cables from the XR Battery Enclosure to the Symmetra PX UPS 1. Route the XR Battery Enclosure DC output cables to the Symmetra PX UPS through the hole in the adjacent sid...

Page 26 - Connect an Emergency Power Off Switch; Overview; Connecting the switch.

22 InfraStruXure System - Installation and Start-Up Connect an Emergency Power Off Switch Overview To provide a mechanism for emergency power off, attach a remote switch (not included) to the EPO interface on the PDU monitoring unit. The EPO interface (  ) is connected to the PDU Main Input switch ...

Page 27 - Connect an EPO switch to the user connection plate; – Contact Closure—Normally Open

Installation Procedures: Connect an Emergency Power Off Switch InfraStruXure System - Installation and Start-Up 23 Connect an EPO switch to the user connection plate 1. Connect the switch to the EPO connection point terminals located on the bottom side of the PDU user connection plate. Read the labe...

Page 29 - Route and Attach Power Cables to the Racks; Overhead Wiring; Route and attach power cables to equipment racks.

InfraStruXure System - Installation and Start-Up 25 Route and Attach Power Cables to the Racks Overhead Wiring Route and attach power cables to equipment racks. If you ordered overhead wiring, connect the prewired power cables of the InfraStruXure PDU as follows: 1. Install the Shielding Troughs, Sh...

Page 30 - Automatic; Under Floor Wiring; To wire each power cable to an enclosure:

Installation Procedures: Route and Attach Power Cables to the Racks 26 InfraStruXure System - Installation and Start-Up – For single-feed devices within a redundant system with an Automatic Transfer Switch: connect a power cable to the Automatic Transfer Switch (A and B feeds) and connect the Automa...

Page 31 - and then up through the wireway (; be installed with a 3-pole circuit breaker.

Installation Procedures: Route and Attach Power Cables to the Racks InfraStruXure System - Installation and Start-Up 27 application) from the enclosure through the Liquidtite conduit to the PDU. 4. At the PDU, route the cable through the opening you created in step 1 and then up through the wireway ...

Page 32 - Automatic Transfer Switch

28 InfraStruXure System - Installation and Start-Up Route Data Cables to the InfraStruXure Manager Hub (or Switch) 1. Connect a CAT-5 network cable (provided) to the network or 10BaseT ports on your APC InfraStruXure devices. The following devices need to be connected: 2. Run the connected CAT-5 net...

Page 33 - Apply power to the system; Safety warnings; Only APC Field Service Engineers or qualified, APC-trained

InfraStruXure System - Installation and Start-Up 29 Start-Up Procedure Apply power to the system Safety warnings This section provides instructions on how to perform a system start-up. Do not skip any steps in this procedure. Electrical Hazard: Only APC Field Service Engineers or qualified, APC-trai...

Page 34 - Install at least one battery module (four; The DC bus in the Symmetra PX UPS is energized when battery; Install at least one power module in the

30 InfraStruXure System - Installation and Start-Up 6. Install at least one battery module (four battery units) in the Symmetra PX UPS. Install battery modules, starting in the lowest available shelf. Position the battery unit between the grooves, and slide it completely into the enclosure. Heavy: U...

Page 36 - Verify UPS battery operation; Top-Level Status Screen; Turn Load On; Control Menu; Confirmation Screen; Start Now

Start-Up Procedure: Apply power to the system 32 InfraStruXure System - Installation and Start-Up Verify UPS battery operation 1. Read the messages displayed on the Symmetra PX UPS display interface. Note any alarms and verify that they are appropriate for start-up conditions. Top-Level Status Scree...

Page 37 - Turn Load Off; System Enable

Start-Up Procedure: Apply power to the system InfraStruXure System - Installation and Start-Up 33 3. Command the UPS to turn off power to the load: a. Press the E SC key at the top-level status screen to open the top-level menu and have access to eight submenus. b. Select Control, and press the E NT...

Page 38 - Verify proper voltage and phase rotation at the UPS

Start-Up Procedure: Apply power to the system 34 InfraStruXure System - Installation and Start-Up Verify proper voltage and phase rotation at the UPS 1. Close (turn ON) the Q1 circuit breaker on the PDU to apply power to the UPS . 2. Ensure A-B-C clockwise rotation at the UPS input terminal block, u...

Page 40 - Verify bypass operation; Control; UPS Into Bypass

Start-Up Procedure: Apply power to the system 36 InfraStruXure System - Installation and Start-Up Verify bypass operation Note: The H3 LED above the Q3 circuit breaker illuminates, but do not operate the circuit breaker. 2. Use a true RMS voltmeter to make sure that there is no difference in potenti...

Page 42 - UPS Out of Bypass; Yes, UPS out of Bypass; Power the PDU Distribution Breakers

Start-Up Procedure: Apply power to the system 38 InfraStruXure System - Installation and Start-Up 6. Close (turn ON) the Q2 circuit breaker on the InfraStruXure PDU. Note: The H3 LED above the Q3 circuit breaker illuminates, indicating that it is safe to operate the Q3 circuit breaker. 7. Open (turn...

Page 43 - distribution; connected equipment are energized.; Configure the InfraStruXure Manager; For instructions, see the InfraStruXure Manager

Start-Up Procedure: Apply power to the system InfraStruXure System - Installation and Start-Up 39 2. Close (turn ON) the PDU distribution panel breakers. Note: When the distribution panel circuit breakers are closed, the PDU power cables and connected equipment are energized. Configure the InfraStru...

Page 45 - Specifications; 0 kW InfraStruXure PDU; Input

InfraStruXure System - Installation and Start-Up 41 Specifications 40 kW InfraStruXure PDU Electrical PD40F6FK1-M PD40G6FK1-M PD40L6FK1-M Input Nominal Voltage Requirements 208/120 V 480/277 V 600/346 V Nominal Current 125 A 54 A 43 A Frequency 57–63 Hz 57–63 Hz 57–63 Hz Voltage Configuration Transf...

Page 46 - Panel Boards

Specifications: 40 kW InfraStruXure PDU 42 InfraStruXure System - Installation and Start-Up Power Cable Lengths various Recommended Wire Sizing ‡ L1, L2, L3, N 3/0 AWG 4 AWG 4 AWG G 6 AWG 8 AWG 8 AWG GEC 4 AWG 4 AWG 4 AWG Power Cable—top Accommodates 28, 3-phase power cables (42 knockouts) Power Cab...

Page 47 - Environmental

Specifications: 40 kW InfraStruXure PDU InfraStruXure System - Installation and Start-Up 43 . Configuration Delta to WYE Maximum Power Rating 60 kVA Maximum Current Rating 166 A 72 A 58 A Construction Cu windings, open core Temperature Rating 220° C (Class H) Maximum Temperature Rise 150°C Efficienc...

Page 48 - APC Worldwide Customer Support

03/2008 990-1483C *990-1483C* APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways: • Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests.– www.apc.com (Corpor...