Page 3 - TABLE OF CONTENTS; WARNING
3 TABLE OF CONTENTS For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative. SERVICING THE STANLEY POWER UNIT: This manual contains safety, operation, and routine mainte-nance instruct...
Page 5 - LOCAL SAFETY REGULATIONS; CAUTION; IMPORTANT; SAFETY SYMBOLS
5 Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip-ment. This safety alert and signal word indicate an imminently hazardo...
Page 6 - SAFETY PRECAUTIONS
6 Tool operators and maintenance personnel must always comply with the safety precau-tions given in this manual and on the stickers and tags attached to the equipment. These safety precautions are given for your safety. Review them carefully before operat-ing the tool and before performing general m...
Page 8 - HYDRAULIC HOSE REQUIREMENTS
8 HOSE TYPES Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows: ➊ Certifi ed non-conductive ➋ Wire-braided (conductive) ➌ Fabric-braided (not certifi ed or labeled non-conductive) Hose ➊ listed above is the only hose authorized for use near electrical conductors. Hose...
Page 9 - HTMA REQUIREMENTS
9 HTMA REQUIREMENTS FLOW RATE TOOL OPERATING PRESSURE(at the power supply outlet) SYSTEM RELIEF VALVE SETTING(at the power supply outlet) MAXIMUM BACK PRESSURE(at tool end of the return hose) Measured at a max. fl uid viscosity of:(at min. operating temperature) TEMPERATURESuffi cient heat rejection c...
Page 10 - PREPARATION FOR USE; OPERATION
10 Chevron AW-MV-32 Exxon "Univis" J-26 Mobil D.T.E. 13 Gulf "Harmony" AW-HVI-150-32 Shell "Tellus" T-32 Texaco "Rando" HD-AZ Union "Unax" AW-WR-32 Terresolve EnviroLogic 132 4. HYDRAULIC CONNECTIONS The recommended hose length is 25 ft/8 m with a 1/2 inch/12....
Page 11 - NOTICE
11 CONTROL PANEL RETURN PRESSURE H.T.M.A. 1/2 INCH MALE QUICK DISCONNECT COUPLER H.T.M.A. 1/2 INCH FE- MALE QUICK DISCON- NECT COUPLER 1/2 INCH I.D. HOSE, 25 FT LONG WITH 2500 PSI/172 BAR RATING AND4 TO 1 SAFETY FACTOR PRESSURE RETURN 1/2 INCH MALE PIPE HOSE END 1/2 INCH MALE PIPE HOSE END ADAPTER, ...
Page 12 - CONTROLS; STARTUP
12 CONTROLS This unit is equipped with an advanced proportional engine control system. It provides a means of controlling engine speed by adjusting the fuel control lever with an actuator. The Power Unit provides one circuit, with an oil fl ow of 5 gpm/19 lpm up to 2000 psi/140 bar or 8 gpm/30 lpm up...
Page 13 - COLD WEATHER STARTUP
13 OPERATION COLD WEATHER STARTUP 1. Use the procedures described under "STARTUP" and then follow the procedure below. 2. Hydraulic fl uids are thicker in cold weather. Therefore, it is recommended that the engine be run at low idle long enough to bring the fl uid temperature up to a minimum o...
Page 14 - STORAGE; ROUTINE MAINTENANCE
14 STORAGE • Clean the unit thoroughly before storage. Do not use water pressure. • Always store the unit in a clean and dry facility. • If the unit will be stored for a prolonged period (over 30 days), add a fuel additive to the fuel tank to prevent the fuel from gumming. Run engine for a short per...
Page 15 - PROGRAMMABLE CONTROLLER
15 CHECKING PERFORMANCE CONTROL™ (ELECTRONIC GOVERNOR-STATIC CHECK) To determine whether a governor problem is being caused by the actuator or the control module, perform the following static check exactly in order shown. A pair of jumper wires and a known good 12-volt battery is required. 1. Discon...
Page 16 - FAULT CODES
16 FAULT CODES 1 APECS unit not calibrated yes Have engine serviced by an Authorized Stanley Dealer. 2 Engine speed excessive yes Have engine serviced by an Authorized Stanley Dealer. 3 Engine speed unusually low yes Have engine serviced by an Authorized Stanley Dealer. 4 Engine shutdown due to engi...
Page 17 - TESTING & TROUBLESHOOTING
17 GENERAL Tests and adjustments should be performed periodically to ensure the power unit is operating at maximum effi ciency. Stanley Circuit Tester (part number 04182) is recommend-ed. This tester can be used to isolate problems in both the engine and hydraulic system prior to any power unit disas...
Page 18 - TROUBLESHOOTING
18 Engine will not start. Flow selector switch not in the Make sure the fl ow selector switch is in OFF position. the OFF position when starting. Battery not connected. Attach battery cables, check wires. Weak battery. Test battery, charge or replace. No fuel. Add Fuel. Fuel fi lter plugged. Replace f...
Page 19 - SPECIFICATIONS
19 Engine: ............................................................................................................................................................... 18 hp Briggs Capacity .......................................................................................... One 5 gpm/19 lpm...
Page 20 - SERVICE; GENERAL; DASH PANEL & MANIFOLD; COMPONENTS
20 SERVICE GENERAL Service instructions in this section are limited to parts and components other than the engine and hydraulic pump. Other major components should be serviced by representa-tives of the respective manufacturers as follows: ENGINE - Briggs and Stratton Vanguard OHVModel-356447-0115-E...
Page 22 - FRAME ASSY & RELATED
22 Assemble the bushing and blower hub with the bolts inserted (but not tightened) through the drilled holes in the blower hub and into the tapped holes in the bushing. With the key in the shaft, slide assembly into position on the shaft and tighten the setscrew over the key (if equipped). Tighten t...
Page 24 - FIGURE 1. BRIGGS ENGINE ASSEMBLY
24 FIGURE 1. BRIGGS ENGINE ASSEMBLY 5 6 3 5 3 7 3 4 3 6 5 2 4 4 2 7 5 0 5 1 8 2 6 2 8 4 5 3 0 4 3 3 0 4 7 3 3 3 1 3 0 3 2 2 9 4 9 4 8 1 7 1 6 1 4 1 3 1 2 1 1 9 1 0 4 1 5 2 0 2 1 2 3 1 8 2 5 2 2 1 9 4 1 4 0 3 9 3 8 7 2 1 3 4 6 5 4 5 3 4 4 2 4 5 5 5 7 5 8 5 6 4 2 5 4 4 8 5 9 4 1 1
Page 25 - FIGURE 1. BRIGGS ENGINE PARTS LIST
25 ITEM P/N QTY D E S C R I P T I O N 1 36150 1 Muffl er 1A 65456 1 Spark Arrester 2 36151 1 Heat Shield 3 36152 2 Screw, Hex Washer 4 59007 1 Briggs Engine 5 56656 1 Coupling 6 07819 1 Square Key 7 07860 2 Capscrew, 3/8-16 x 1-1/4 8 31765 1 Pressure Switch 9 12787 4 Flange Nut 10 24287 1 Clamp 11 59...
Page 26 - FIGURE 2. FRAME PARTS
26 FIGURE 2. FRAME PARTS ITEM P/N QTY D E S C R I P T I O N 1 370502 7 Capscrew, 5/16 in. -18 UNC 2 03906 7 Nylock Nut, 5/16 in. -18 UNC 3 62270 1 Handle, Rear Lift 4 58857 1 Coupler, Male 3/8 in., -8 SAE 5 58856 1 Coupler, Female 3/8 in., -8 SAE 6 60962 2 Capscrew, 1/4 in. -20 7 59130 1 Manifold As...
Page 28 - FIGURE 4B. MAIN POWER UNIT WIRING HARNESS
28 RECTIFIER WIREWHITE CONTROLLER TO MAGNETO WIRE ON ENGINEGRAY WIRE OIL PRESSURESWITCH FUEL SHUTOFFRED WIRE - THROTTLE CONTROL SWITCH (NOTE: PLUG BEHIND SWITCH WITH BLUE & YELLOW WIRES GOES TO SWITCH ON TOP) RELAY-62301SUPPLIED W/62293 HARNESS PRESSURE SWITCH TO ACTUATORRED/GREEN GROUND WIRES M...
Page 29 - WARRANTY
29 Stanley Hydraulic Tools (hereinafter called “Stanley”), subject to the exceptions contained below, warrants new hydraulic tools for a period of one year from the date of sale to the fi rst retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi ...
