Page 3 - Important Notes For Installation and Operation
3 TABLE OF CONTENTS DESCRIPTION PAGE Important Notes For Installation and Operation 2 1.0 Service Connections 4 2.0 Installation 5 3.0 Operation 10 4.0 Cleaning Instructions 16 5.0 Maintenance 20 6.0 Service 21 7.0 Troubleshooting 26 Appendix A, Material Safety Data Sheet 29
Page 4 - SERVICE CONNECTIONS; DIMENSIONS
4 1.0 SERVICE CONNECTIONS 29 [3 73 ] J F L K A MINIMUM 4[102mm] 8.125 [206] 27.75 [705] 10.5[267] B 35 [889] 26 [660] G C (GLT-20) 6.25[159] (GLT-30...60) 7[178] N 5.875[149] 3[76] 2[51] H 36 [914] E M D 6[152] FLANGED FOOT DETAIL 2 7/16" [11mm] HOLES ON 2.5 [63] B.C. EQUALLY SPACED Ø DIMENSIONS...
Page 5 - INSTALLATION CODES AND STANDARDS; National; EXHAUST FANS AND CANOPIES:; Canopies are set over ranges, ovens and kettles for; INCHES
5 2.0 INSTALLATION INSTALLATION CODES AND STANDARDS Installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 , or the Natural Gas and Propane Installation Code, CSA B149.1 , as applicable. 1. The appliance and its individual s...
Page 6 - TO INSTALL; bottom foot on each leg to overcome an uneven floor.
6 INSTALLATION (Continued) All units must be installed in such a manner that the flow of combustion and ventilation air arenot obstructed. Provisions for an adequate air supply must also be provided. Do not obstructside of the unit, as combustion air enters through this area. Information on the cons...
Page 7 - connect to any other gas type.; Natural Gas and Propane Installation
7 2.0 INSTALLATION (Continued) GAS CONNECTION The serial plate on the lower right side of the unit indicates the type of gas your unit is equippedto burn. Do NOT connect to any other gas type. A 3/4" NPT line is provided at the rear for the connection. Each unit is equipped with an internalpress...
Page 9 - PERFORMANCE CHECK; Verify correct gas type against rating plate on unit.
9 2.0 INSTALLATION (Continued) PERFORMANCE CHECK The following items should be checked before or within the first 30 days of operation by aqualified service technician. 1. Verify correct gas type against rating plate on unit. 2. Verify correct voltage, cycle and phase against rating plate on unit. 3...
Page 10 - GAS CONTROL INSTRUCTIONS; The units do not require “lighting” the pilot with a match.
10 3.0 OPERATION CAUTION: If you smell gas during the lighting procedure, immediately shut off thegas supply until the leak has been corrected. WARNING: In the event of main burner ignition failure, a 5 minute purge periodmust be observed prior to re-establishing ignition source. WARNING: In the eve...
Page 12 - This light is on whenever the main burner gas is on.
12 3.0 OPERATION (Continued) FRONT PANEL CONTROLS POWER SWITCH This switch turns the main power to the unit on and off. It must be turned on to heat the kettle.It should be turned off when the kettle will not be in use for long periods. (GREEN) IGNITION LIGHT This light is on whenever the main burne...
Page 14 - Do not use salt to clean the kettle. This will scratch the surface.
14 3.0 OPERATION (Continued) PRESSURE RELIEF VALVE The pressure relief valve is a safety device which prevents the internal kettle pressure fromexceeding 50 psi. It should never be tampered with. DAILY OPERATION Daily operation should consist of turning on the power switch and setting thermostat for...
Page 15 - GAS SAVING TIPS
15 3.0 OPERATION (Continued) GAS SAVING TIPS Use these reminders to help develop energy-saving procedures and habits. Using less naturalor propane gas saves energy as well as money. 1. Turn off when not in use. 2. Limit preheat times. 3. Use lid when possible. 4. Maintain equipment.
Page 16 - CLEANING INSTRUCTIONS; Never spray water into electric controls or components!
16 4.0 CLEANING INSTRUCTIONS WARNING: Disconnect the power supply to the appliance before cleaning orservicing. WARNING: Never spray water into electric controls or components! CAUTION: The equipment and its parts are hot. Use care when operating,cleaning and servicing. CAUTION: Do not use cleaning ...
Page 17 - Leave the draw-off valve open when the kettle is not in use.; DAIRY DRAW-OFF VALVE CLEANING; Use a soft cloth or soft brush and clean all surfaces.
17 4.0 CLEANING INSTRUCTIONS (Continued) DRAW-OFF VALVE CLEANING 1. If equipped with a tangent draw-off valve, turn the large hex nut on the draw-off valve counterclockwise until it is completely disengaged from the threads. Grasp the valve knoband slowly pull out the valve stem and disk. Do not all...
Page 18 - CAUTION: Improper use of this procedure may damage your appliance!; STAINLESS STEEL
18 4.0 CLEANING INSTRUCTIONS (Continued) WHAT TO DO IF SURFACE RUST APPEARS Metal utensils should never be used as they will scratch the surface of the equipment and rustmay begin to form. To remove surface accumulation of rust from the inadvertent use of suchutensils, the following procedure may be...
Page 20 - The unit venting system should be examined and cleaned.
20 5.0 MAINTENANCE WARNING: Disconnect the power supply to the appliance before cleaning orservicing. Daily: 1. Wash exposed cleanable areas. Monthly: 1. Blower wheel inlet and motor air vent should be cleansed if an accumulation of dust or lint is obvious. Twice a Year: (minimum) 1. Have an authori...
Page 22 - Pressure relief valve opening, pressure rises above 45 psi.
22 6.0 SERVICE (Continued) THERMOSTAT The thermostat adjustment should not be changed. Check the following before changing thethermostat. 1. With kettle cold, the pressure on the pressure gauge should read in the green vacuum zone (25 to 30 inches Hg vacuum). If not, see ‘Re-establishing Vacuum” sec...
Page 24 - Unit should be completely cold and off.
24 6.0 SERVICE (Continued) ADDING WATER (Low water light comes on ) It may be necessary to replenish water in the jacket when the low water indicator comes on. Doso as follows: 1. Unit should be completely cold and off. 2. Lift handle of pressure relief valve to release vacuum in kettle. 3. Remove r...
Page 25 - RE-ESTABLISHING VACUUM
25 6.0 SERVICE (Continued) RE-ESTABLISHING VACUUM Periodically check pressure gauge when kettle is cold. Reading should be in green vacuumzone (below 0 psi). Otherwise air is present and proper heating will not occur. Use thefollowing procedure to remove air and re-establish vacuum: With the kettle ...
Page 31 - FIRE FIGHTING MEASURES; PMCC; FLAMMABILITY LIMITS
31 Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 4. FIRST AID EYES: Flush eyes with plenty of water. SKIN: Wash off in flowing water or shower. INGESTION: No adverse effects anticipated by this route of exposure incidentalto proper industrial handling. INHALATION:...
Page 33 - (See Section 15 for Regulatory Information); HANDLING AND STORAGE; PERSONAL PROTECTIVE EQUIPMENT
33 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 6. ACCIDENTAL RELEASE MEASURES (See Section 15 for Regulatory Information) PROTECT PEOPLE: Use appropriate safety equipment. For additional ...
Page 35 - (For detailed Ecological data, write or call the address or; DISPOSAL CONSIDERATIONS
35 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 SKIN: The LD50 for skin absorption in rabbits is >10,000 mg/kg. INGESTION: The oral LD50 for rats is 20,000 - 34,000 mg/kg. MUTAGENICITY:...
Page 36 - (Not meant to be all-inclusive – selected
36 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 FOR UNUSED & UNCONTAMINATED PRODUCT, the preferred options includesending to a licensed, permitted: recycler, reclaimer, incinerator or ...
Page 37 - MATERIAL SAFETY DATA SHEET; Not to have met any hazard category.
37 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 U.S. REGULATIONS SARA 313 INFORMATION: To the best of our knowledge, this product contains nochemical subject to SARA Title III Section 313 ...
Page 38 - This product is not a “Controlled Product” under WHMIS.; OTHER INFORMATION; MSDS STATUS: Revised to 16 section format.
38 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 CANADIAN REGULATIONS WHMIS INFORMATION: The Canadian Workplace Hazardous Materials InformationSystem (WHMIS) Classification for this product...
