Page 3 - Table of; Safety Information
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT © Copyright 2012, Alliance Laundry Systems LLCAll rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher. 1 F8429301 ...
Page 4 - Chemical Injection Using Internal 24VAC; Start Up; Pallet Jack cover Plate Installation (80 and 100 Pound; Operation
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 2 F8429301 (EN) Connection Specifications .................................................................... 47 Single-Phase Connections................................................................ 47Three-Phase Connections.......
Page 5 - Explanation of Safety Messages; DANGER
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 3 F8429301 (EN) Safety Information Explanation of Safety Messages Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions ar...
Page 6 - NOTE: The WARNINGS and IMPORTANT
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Safety Information F8429301 (EN) 4 7. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This appliance is not intended for use by young children or i...
Page 7 - IMPORTANT: Ensure that the recommended; Safety Decals; WARNING
Safety Information 5 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT IMPORTANT: Ensure that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked. Safety Decals Safety decals appear at ...
Page 8 - Introduction; Model Identification; Information in this manual is applicable to these; Model
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 6 F8429301 (EN) Introduction Model Identification Information in this manual is applicable to these models: Model 20 POUND HCD020LDV HCL020HDFHCL020HNF HCL020HNV HCL020KDF HCL020KDV HCN020HCF HCN020HNF HCN020HNV HCN020HYF HCN020KCF ...
Page 9 - PO
Introduction 7 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT ( Continued ) 60 PO UN D HCL060GNV HCL060HCF HCL060HNF HCL060HNV HCL060KDF HCL060KDV HCN060GNV HCN060HCF HCN060HDFHCN060HNF HCN060HNV HCN060HYF HCN060KCF HCN060KCV HCN060KDF HCN060KDV HCN060KEF HCN060KEV...
Page 10 - Delivery Inspection
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Introduction F8429301 (EN) 8 Delivery Inspection Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping damage. If signs of possible damage are evident, have the carrier note the condition on the ...
Page 11 - Replacement Parts; If literature or replacement parts are required, contact; Customer Service; Shepard Street
Introduction 9 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Replacement Parts If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address o...
Page 12 - Specifications and Dimensions; Specification
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 10 F8429301 (EN) Specifications and Dimensions Specification 20 30 40 60 80 100 125 Weight and Shipping Information Net weight, lbs. (kg) 335 (152) 460 (209) 550 (249) 695 (315) 1210 (549) 1260 (572) 2301 (1044) Standard shipping we...
Page 14 - NOTE: Refer to following page for dimensions.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions F8429301 (EN) 12 NOTE: Refer to following page for dimensions. CHM2393N 1 Supply Dispenser 4 Cold Water Inlet 2 Input Power Block Compartment 5 Vacuum Breaker 3 Hot Water Inlet 6 Drain Outlet Figure 2 C...
Page 15 - Machine Capacity Dimensions
Specifications and Dimensions 13 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Machine Capacity Dimensions Dimensions 20 30 40 60 A 38.0 in. (965 mm) 40.9 in. (1039 mm) 43.2 in. (1097 mm) 45.9 in. (11.66 mm) B 35.0 in. (889 mm) 37.9 in. (963 mm) 40.2 in. (1021 mm)...
Page 17 - Machine Capacity Dimensions for 80 and 100 Pound Models
Specifications and Dimensions 15 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Machine Capacity Dimensions for 80 and 100 Pound Models A 51.8 in. (1316 mm) O 1.4 in. (35 mm) B 50.3 in. (1278 mm) P 39.2 in. (996 mm) C 48.7 in. (1237 mm) Q 80 44.2 in. (1122 mm) 100 ...
Page 18 - Machine Capacity Dimensions for 125 Pound Models
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions F8429301 (EN) 16 CHM2389N 1 Dry Chemical Dispenser (Optional on OPL Models) 5 Cold Water Inlet 6 Hot Water Inlet 2 Input Power Block Compartment 7 Liquid Chemical Inlet 3 Fans 8 Steam Inlet (Optional) 4...
Page 19 - 0 POUND MODELS
Specifications and Dimensions 17 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Mounting Bolt Hole Locations – 20, 30, 40 and 60 Pound Models Figure 5 CHM2395N CHM2395N 4.69 in. (119 mm) 2.71 in. (69 mm) 2 in. (51 mm) 26.37 in. (670 mm) 20.65 in. (524 mm) MACHINE W...
Page 20 - 0 POUND MODELS
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions F8429301 (EN) 18 Figure 6 CHM2396N CHM2396P 4.69 in. (119 mm) 2.37 in. (60 mm) 2 in. (51 mm) 29.38 in. (746 mm) 23.5 in. (597 mm) MACHINE WIDTH 0.19 in. (5 mm) 10. 5 in. (2 67 mm) 23.89 in. (607 mm) 0.6...
Page 21 - 0 POUND MODELS
Specifications and Dimensions 19 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Figure 7 CHM2397N CHM2397N 4.75 in. (121 mm) 2.37 in. (60 mm) 2 in. (51 mm) 30.88 in. (784 mm) 23.63 in. (600 mm) MACHINE WIDTH 1.19 in. (30 mm) 12 .5 in. (3 18 mm ) 26 in. (660 mm) 0.6...
Page 22 - 0 POUND MODELS
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions F8429301 (EN) 20 Figure 8 CHM2398N CHM2398N 5.15 in. (131 mm) 2.37 in. (60 mm) 2 in. (51 mm) 34.44 in. (875 mm) 27.5 in. (699 mm) MACHINE WIDTH 1.25 in. (32 mm) 11 .9 3 in. (30 3 mm) 30 in. (762 mm) 0.6...
Page 23 - Refer to; NOTE: For single machine installations or two
Specifications and Dimensions 21 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Mounting Bolt Hole Location – 80 and 100 Pound Models Refer to Table 1 . NOTE: For single machine installations or two machines installed back to back, use the outside bolt holes marked...
Page 24 - Outside
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions F8429301 (EN) 22 Table 1 80 100 A 41.5 in. (1054 mm) 41.5 in. (1054 mm) B 39.62 in. (1006 mm) 39.62 in. (1006 mm) C 31.62 in. (803 mm) 31.62 in. (803 mm) D .94 in. (24 mm) .94 in. (24 mm) E 4.94 in. (12...
Page 27 - Floor Layout Specifications
Specifications and Dimensions 25 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Figure 12 CHM2376N A B MACHINE 1 FRONT MACHINE 2 BACK TO BACK MOUNT REAR FRONT B EDGE OF CONCRETE PAD REAR Floor Layout Specifications Specifications 20 30 40 60 A (min.) 28.3 in. (719 ...
Page 29 - IMPORTANT: When close mounting, bolt machine
Specifications and Dimensions 27 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Figure 14 IMPORTANT: When close mounting, bolt machine using inside bolt holes. PHM820N A B MACHINE 1 FRONT MACHINE 2 CLOSE MOUNT - SIDE BY SIDE WALL REAR FRONT REAR Floor Layout Specif...
Page 31 - Installation; Machine Installation with Existing Floor; Table 2; To reduce the risk of fire, serious injury,
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 29 F8429301 (EN) Installation Pallet Jack Cover Plate Removal (80 and 100 Pound Models Only) Prior to installing an 80 and 100 pound machine, the optional pallet jack cover plate can be removed in preparation of re-installing to mac...
Page 32 - New Foundation; Machine; Isolated Pad Installation
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation F8429301 (EN) 30 Elevated Pad Installation with Existing Floor The existing floor slab must meet minimum requirements shown in Table 2 per machine. The floor must be reinforced concrete without voids under slab. If the ...
Page 33 - IMPORTANT: Do NOT install a pad on top of the; Figures
Installation 31 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Machine Foundation and Pad Installation A concrete pad may be constructed to elevate a machine. Care must be exercised in the design of the pad due to the force exerted by the machine during extract. Th...
Page 34 - NOTE: As an alternate method, cast in the Grade 5; Machine Mounting and Grouting
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation F8429301 (EN) 32 6. Drill holes (refer to manufacturer’s requirements for drill hole size) for the perimeter reinforcing bar at a depth of 2.5 inches (64 mm) into the existing floor. The reinforcing should be 12 inches ...
Page 41 - Minimum Anchoring Specifications
Installation 39 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Machine Mounting and Grouting NOTE: After the concrete has cured completely and the cast-in-place method was used, refer to Figure 37 and proceed to step 7. If acrylic adhesive anchors are desired, refe...
Page 42 - 0 Pound and Larger Models; To avoid personal injury and/or property
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation F8429301 (EN) 40 8. Remove shipping materials and place the machine or elevated base frame carefully over the bolts. NOTE: Never attempt to lift the machine by the door handle or by pushing on the cover panels. Always i...
Page 43 - Floor Load Data
Installation 41 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Floor Load Data Specification 20 30 40 60 80 100 125 Static floor load, lbs. (kN) 420 (1.87) 570 (2.54) 700 (3.11) 940 (4.18) 1550 (6.89) 1670 (7.51) 2795 (12.43) Static pressure, lbs.-ft 2 (kN-m 2 ) 96...
Page 44 - Drain Connection; IMPORTANT: Machine must be installed in; All drain systems must be vented to prevent an air lock
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation F8429301 (EN) 42 Drain Connection IMPORTANT: Machine must be installed in accordance with all local codes and ordinances. All drain systems must be vented to prevent an air lock or siphoning. Use the supplied black rubb...
Page 45 - Table 6
Installation 43 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT IMPORTANT: Increasing the drain hose length, installing elbows, or causing bends will decrease drain flow rates and increase drain times, impairing machine performance. NOTE: Installation of additional ...
Page 46 - Water Connection Requirements; NOTE: This machine has a fluid category 5; To prevent personal injury, avoid contact; Mod
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation F8429301 (EN) 44 Water Connection Requirements The maximum water inlet temperature for vended models is 125°F (51°C) and the recommended maximum water inlet temperature for on-premises models is 150°F (66°C).Connections...
Page 47 - Electrical Installation Requirements
Installation 45 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Electrical Installation Requirements IMPORTANT: Electrical ratings are subject to change. Refer to nameplate for electrical ratings information specific to your machine. Electrical connections are made ...
Page 48 - Input Power Conditioning; IMPORTANT: Only one device per branch circuit; Input Power Condition
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation F8429301 (EN) 46 Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltage of the drive. Listed in Table 9 are certain input power conditions which may cause component ...
Page 49 - Input Voltage Requirements; Connection Specifications; Single-Phase Connections
Installation 47 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Input Voltage Requirements For voltages above or below listed specifications, contact your power company or local electrician.If machine is intended for four-wire service, a neutral leg must be provided...
Page 50 - Three-Phase Connections; IMPORTANT: If a stinger leg is used for three-; Grounding; IMPORTANT: Do not use a phase adder on any; Thermal Overload Protector
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation F8429301 (EN) 48 Three-Phase Connections For three-phase input, connect L1, L2, L3 and Ground as shown in Figure 43 . IMPORTANT: If a stinger leg is used for three- phase input, it MUST be connected to L3. Grounding For...
Page 51 - Electrical Specifications
Installation 49 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Electrical Specifications Non-CE Models 20 Pound Capacity Models Voltage Designation Standard Electric Heat Code Volta g e Cycle Phase Wire Full Load Amp s Circuit Breaker AWG mm 2 Full Load Amp s Circu...
Page 55 - CE Models
Installation 53 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT CE Models 20 Pound Capacity Models Voltage Designation Standard Electric Heat Code Volta g e Cycl e Phase Wire Full Lo ad Amp s Circuit Br eak er mm 2 Full Lo ad Amp s Circuit Br eak er mm 2 F-Speed Mod...
Page 59 - For machines equipped with optional steam heat,; Steam Supply Information; Supply Dispensing
Installation 57 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Steam Requirements (Steam Heat Option Only) For machines equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Steam requirements are shown in Table 2...
Page 60 - External Supplies; Do not attempt to increase fuse rating or; CAUTION
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation F8429301 (EN) 58 External Supplies For proper communication between the machine and an external chemical supply system, it is important for the low-voltage signal power to be connected properly. The included wiring diag...
Page 62 - Remove the red jumper wire installed by the
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation F8429301 (EN) 60 Chemical injection Using External AC Power Source NOTE: An External AC Power Source is NOT provided by Alliance Laundry Systems. NOTE: Power for external supplies must not be derived from the high-volta...
Page 63 - External Supply Signals
Installation 61 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT External Supply Signals Wash-cycle signals are provided to the external chemical supply equipment and a “wait for the next step” signal can be received from the supply equipment. For example, if ES1 is ...
Page 64 - Connection of External Liquid Supplies; NOTE: Do not attempt to make chemical injection
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Installation F8429301 (EN) 62 Connection of External Liquid Supplies 20 – 100 Pound OPL Models 1. Facing the rear of the machine, locate the five 3/8 inch supply hose connections found on the right-hand side of the valve panel. Refe...
Page 65 - Basket Rotation
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 63 F8429301 (EN) Start Up Pallet Jack cover Plate Installation (80 and 100 Pound Models Only) After machine is fully installed, the optional pallet jack cover plate can be installed. 1. Locate the two holes on the front of the machi...
Page 66 - Operating Instructions; Load to capacity whenever possible. DO NOT; conditions that can shorten machine life.; Close door and turn handle counter clockwise.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 64 F8429301 (EN) Operation Operating Instructions 1. Turn on main power source (circuit breaker). 2. Turn handle clockwise to open. Refer to Figure 54 . Figure 54 3. Load to capacity whenever possible. DO NOT OVERLOAD. Refer to Figu...
Page 67 - For vended models only
Operation 65 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 7. Add liquid and/or powder supplies to supply dispenser. Refer to Figure 57 . a. Detergent: Liquid - Compartment 1 (prewash) + Compartment 3 Powder - Compartment 1 (prewash) + Compartment 2 b. Bleach:...
Page 68 - Maintenance; Daily; Beginning of Day; after each; Weekly
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 66 F8429301 (EN) Maintenance IMPORTANT: Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devi...
Page 69 - Monthly; NOTE: Disconnect power to the machine at its
Maintenance 67 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Monthly NOTE: Disconnect power to the machine at its source before performing the monthly maintenance procedures. 1. Check belt(s) require replacement or adjustment. Call a qualified service technician i...
Page 70 - Quarterly
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Maintenance F8429301 (EN) 68 2. For 80 through 125 pound capacity models only , lubricate bearings and seals each month OR after every 200 hours of operation. a. Use a premium-grade lithium-based #2 grease. Never mix two types of gr...
Page 71 - Care of Stainless Steel
Maintenance 69 F8429301 (EN) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Care of Stainless Steel Remove dirt and grease with detergent and water. Thoroughly rinse and dry after washing. Avoid contact with dissimilar metals to prevent galvanic corrosion when salty or acidi...
Page 72 - Disposal of Unit
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70 F8429301 (EN) Disposal of Unit This appliance is marked according to the European directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE).This symbol on the product or on its packaging indicates that this product...