Page 3 - Table of Contents; Safety Information
Table of Contents Safety Information .................................................................................. 5 Explanation of Safety Messages ....................................................................... 5 Important Safety Instructions ..............................................
Page 5 - Explanation of Safety Messages; DANGER; Important Safety Instructions; WARNING
Safety Information Explanation of Safety Messages Precautionary statements [“DANGER,” “WARNING,” and“CAUTION”], followed by specific instructions, are found in thismanual and on machine decals. These precautions are intendedfor the personal safety of the operator, user, servicer, and thosemaintainin...
Page 6 - Safety Decals
warnings or precautions. To reduce the risk of poisoning orchemical burns, keep them out of the reach of children at alltimes [preferably in a locked cabinet]. • Do not use fabric softeners or products to eliminate static un- less recommended by the manufacturer of the fabric softeneror product. • A...
Page 8 - Model Identification; Model
Introduction Model Identification Information in this manual is applicable to Design 2 models orlater. Refer to the 12th position of the model number [e.g.*CN040*YVXU 2 001]: Model 20 POUND CCN020HNF CCN020HNV CCN020KNF CCN020KNV HCD020LDV HCL020GNF HCL020HDF HCL020HNF HCL020HNV HCL020KDF HCL020KDV ...
Page 13 - Delivery Inspection; Serial Plate; Figure 1; Replacement Parts
Model 125 POUND HCN125KYV SCL125KNV SCN125KNV SCN125LYV SCN125WYV SCU125KNV UCL125HNV UCL125KNV UCU125HNV UCU125KNV Delivery Inspection Upon delivery, visually inspect crate, protective cover, and unitfor any visible shipping damage. If signs of possible damage areevident, have the carrier note the ...
Page 14 - General Specifications; Specification; Standard shipping volume, ft
Specifications and Dimensions General Specifications Specification 20 30 40 60 80 100 125 Weight and Shipping Information Net weight, lbs. [kg] 335 [152] 460[209] 550[249] 695[315] 1210[549] 1260[572] 2301[1044] Standard shipping weight, lbs.[kg] 365 [166] 495[225] 590[268] 745[338] 1260[572] 1310[5...
Page 15 - No load
Specification 20 30 40 60 80 100 125 Slat crate shipping dimensions[WxDxH], in. [mm] Design1 and 2 32.5 x36.8 x49.8[826 x935 x1240] 36 x41.3 x55 [914x 1049x 1397] 37 x45.9 x55 [940x 1166x 1397] 42 x49.9 x64[1067 x1267 x1626] 48.5 x57.5 x65.1[1232 x1461 x1654] 48.5 x61.5 x65.1[1232 x1562 x1654] 59 x6...
Page 16 - Number of motors in drive train; Cylinder Speeds
Specification 20 30 40 60 80 100 125 Estimated Building Heat Load HVAC load, Btu/hr. [Kcal/hr.] (Non-heat models) 400 [101] 450[113] 510[129] 750[189] 950[239] 950[239] 1200[302] Drive Train Information Number of motors in drive train 1 1 1 1 1 1 1 Drive motor power, hp [kW] * 2 [1.5] 2 [1.5] 3 [2.2...
Page 18 - Table 1; Machine Dimensions; 0-60 Pound Capacity Machines; Figure 2
Specification 20 30 40 60 80 100 125 * For B, Q, and X-voltage models = 1 hp [.75 kW] and for N and P-voltage models = 2 hp [1.7 kW] ** 20 and 30 pound models can be prep for steam and a kit is available for conversion. N/A = Not Applicable Table 1 Machine Dimensions 20-60 Pound Capacity Machines CH...
Page 19 - Machine Capacity Dimensions - 20-60 Pound Models
Machine Capacity Dimensions - 20-60 Pound Models 20 [Design 1 and 2] 20 [Design 3] 30 40 60 A 38.0 in. [965 mm] 39.0 in. [991 mm] 40.94 in. [1040mm] 43.19 in. [1097mm] 45.88 in. [11.65mm] B 35.0 in. [889 mm] 36.0 in. [914 mm] 37.9 in. [963 mm] 40.2 in. [1021 mm] 42.8 in. [1087 mm] C 34.5 in. [876 mm...
Page 20 - Table 2
Machine Capacity Dimensions - 20-60 Pound Models 20 [Design 1 and 2] 20 [Design 3] 30 40 60 T 14.38 in. [365 mm] 14.38 in. [365 mm] 14 in. [356 mm] 14.56 in. [370 mm] 14.94 in. [379 mm] U 26.0 in. [660 mm] 26.0 in. [660 mm] 29.0 in. [737 mm] 30.63 in. [778 mm] 34.06 in. [865 mm] V 42.0 in. [1067 mm]...
Page 21 - 0 and 100 Pound Capacity Machines; Figure 3; Machine Capacity Dimensions - 80 and 100 Pound Models
80 and 100 Pound Capacity Machines CHM2394N_SVG G F E D C B A W X Y Z AA V U T S R Q P O N M L K J I H 6 5 6 7 4 3 2 1 80 and 100 Pound Models 1. Supply Dispenser 2. Input Power Block Compartment 3. Auxiliary Hot Water Inlet 4. Auxiliary Cold Water Inlet 5. Cold Water Inlet 6. Hot Water Inlet 7. Vac...
Page 22 - Table 3
Machine Capacity Dimensions - 80 and 100 Pound Models D 6.4 in. [163 mm] R 80 48.6 in. [1234 mm] 100 52.6 in. [1336 mm] E 2.6 in. [66 mm] S 9.0 in. [229 mm] F 3.0 in. [76 mm] T 30.9 in. [785 mm] G 6.9 in. [175 mm] U 20.8 in. [528 mm] H 8.8 in. [224 mm] V 17.91 in. [455 mm] I 16.7 in. [424 mm] W 41.5...
Page 23 - 25 Pound Capacity Machines; Figure 4; Machine Capacity Dimensions - 125 Pound Models
125 Pound Capacity Machines CHM2389N_SVG P R Q O N M L K J I H G F E D C B A 9 4 2 1 5 6 7 8 125 Pound Models 1. Dry Chemical Dispenser [Optional on OPL Models] 2. Input Power Block Compartment 3. Fans 4. Valve Panel 5. Cold Water Inlet 6. Hot Water Inlet 7. Liquid Chemical Inlet 8. Steam Inlet [Opt...
Page 24 - Table 4; 0 and 30 Pound Models [refer to; Figure 5; Mounting Bolt Hole Locations – 20 and 30 Pound Models
Machine Capacity Dimensions - 125 Pound Models I 65.77 in. [1671 mm] R 70.47 in. [1790 mm] Table 4 Mounting Bolt Hole Locations – 20 and 30 Pound Models CHM2395N_SVG R Q P O N M L K J I H G F E D C B A 3 2 1 20 and 30 Pound Models [refer to Table 5 ] 1. Elevated Base Width 2. Front of Base 3. Machin...
Page 25 - Table 5
Mounting Bolt Hole Locations – 20 and 30 Pound Models 20 30 C 20.88 in. [530 mm] 23.89 in. [607 mm] D 2.75 in. [70 mm] 2.75 in. [70 mm] E 0.18 in. [5 mm] 0.18 in. [5 mm] F 0.25 in. [6 mm] 0.25 in. [6 mm] G 0.64 in. [16 mm] 0.64 in. [16 mm] H 2.71 in. [69 mm] 2.37 in. [60 mm] I 2.15 in. [55 mm] 1.81 ...
Page 26 - 0 and 60 Pound Models [refer to; Figure 6; Mounting Bolt Hole Locations - 40 and 60 Pound Models
Mounting Bolt Hole Locations - 40 and 60 Pound Models CHM2397N_SVG Q P O N M L K J I H G F E D C B A 3 2 1 40 and 60 Pound Models [refer to Table 6 ] 1. Elevated Base Width 2. Front of Base 3. Machine Width Figure 6 Mounting Bolt Hole Locations - 40 and 60 Pound Models 40 60 A 2 in. [51 mm] 2 in. [5...
Page 27 - Table 6
Mounting Bolt Hole Locations - 40 and 60 Pound Models 40 60 F 0.64 in. [16 mm] 0.64 in. [16 mm] G 2.37 in. [60 mm] 2.37 in. [60 mm] H 2 in. [51 mm] 1.75 in. [44 mm] I 4.75 in. [121 mm] 5.15 in. [131 mm] J 1.19 in. [30 mm] 1.25 in. [32 mm] K 12.5 in. [318 mm] 11.93 in. [303 mm] L 32.5 in. [826 mm] 36...
Page 28 - 0 and 100 Pound Models [refer to; Figure 7; Mounting Bolt Hole Locations – 80 and 100 Pound Models
Mounting Bolt Hole Locations – 80 and 100 Pound Models CHM2399N_SVG A A A A A A B B B B B B R Q P O N M L K J I H G F E D C A B 80 and 100 Pound Models [refer to Table 7 ] Figure 7 NOTE: For single machine installations or two ma-chines installed back to back, use the outside boltholes marked “A”. F...
Page 29 - Table 7
Mounting Bolt Hole Locations – 80 and 100 Pound Models 80 100 F 6.63 in. [164 mm] 6.63 in. [164 mm] G 3.3 in. [84 mm] 3.3 in. [84 mm] H 16 in. [406 mm] 16 in. [406 mm] I 35 in. [889 mm] 35 in. [889 mm] J 37.3 in. [947 mm] 37.3 in. [947 mm] K 42.2 in. [1073 mm] N/A L N/A 46.2 in. [1260 mm] M 1 in. [2...
Page 30 - Mounting Bolt Hole Locations – 125 Pound Models; 25 Pound Models [refer to; Figure 8
Mounting Bolt Hole Locations – 125 Pound Models CHM2069N_SVG E A J J 1 I H G F E D C A B A 125 Pound Models [refer to Table 8 ] Figure 8 Machine Capacity Dimensions - 125 Pound Models 125 A 0.75 in. [19 mm] B 46.5 in. [1181 mm] C 10 in. [254 mm] D 15 in. [381 mm] E 48 in. [1219 mm] Specifications an...
Page 31 - Table 8; Floor Mounting Layout – 20-60 Pound Models; Table 9; Figure 9
Machine Capacity Dimensions - 125 Pound Models 125 F 61.5 in. [1562 mm] G 55.47 in. [1409 mm] H 48.94 in. [1243 mm] I 15.25 in. [388 mm] J 23.25 in. [591 mm] Table 8 Floor Mounting Layout – 20-60 Pound Models CHM2426N_SVG 1 2 3 4 5 A C C B B Dimensional Clearances - Single Machine Mount (refer to Ta...
Page 32 - Specifications
Dimensional Clearances - Single Machine Mount - 20-60 Pound Models Specifications 20 30 40 60 A - Distance to wall [minimum] 24 in. [610 mm] 24 in. [610 mm] 24 in. [610 mm] 24 in. [610 mm] B - Distance of machine base to edgeof pad [minimum] 3.44 in. [87 mm] 4 in. [102 mm] 3.99 in. [101 mm] 5.99 in....
Page 33 - Front of Machine
Dimensional Clearances - Side-by-Side Mount - 20-60 Pound Models Specifications 20 30 40 60 B Mounted without bases[minimum] 5.14 in. [131 mm] 5.12 in. [130 mm] 4.63 in. [118 mm] 4.06 in. [103 mm] Mounted with bases [mini-mum] 5.5 in. [139 mm] 5.5 in. [139 mm] 4.88 in. [124 mm] 4.44 in. [112 mm] Tab...
Page 34 - Floor Mounting Layout – 80 and 100 Pound Models; Standard Mount for Single Machine - 80 and 100 Pound Models
Dimensional Clearances - Back-to-Back Mount - 20-60 Pound Models Specifications 20 30 40 60 A [minimum] 28.3 in. [719 mm] 27.6 in. [702 mm] 28.0 in. [710 mm] 27.5 in. [699 mm] B [minimum] 5.26 in. [134 mm] 5.26 in. [134 mm] 6.19 in. [157 mm] 8.9 in. [226 mm] Table 11 Floor Mounting Layout – 80 and 1...
Page 35 - Wall
Standard Mount for Single Machine - 80 and 100 Pound Models Specifications 80-100 B - Distance of machine base to edge of pad [minimum] 4.98 in. [126 mm] C - Distance of machine base to edge of pad [minimum] 8 in. [203 mm] Table 12 PHM819N_SVG 1 2 3 5 2 4 5 A B Standard Mount Side-by-Side [refer to ...
Page 38 - Pallet Jack Cover Plate Removal [80; Pallet Jack cover Plate Installation [80 and; section to install cover plate to; Single Machine Foundation Require-; Machine Installation with Existing Floor
Installation Pallet Jack Cover Plate Removal [80 and 100 Pound Models Only] Prior to installing an 80 and 100 pound machine, the optional pal-let jack cover plate can be removed in preparation of re-installingto machine base frame after machine installation. 1. Locate cover plate on back panel. 2. R...
Page 39 - New Foundation; Isolated Pad Installation; Machine Foundation and Pad Installa-; and; Machine Foundation and Pad Installation
CHM2412N_SVG Figure 17 New Foundation If the existing floor slab does not meet the single machine foun-dation requirements per model, refer to Figure 3 and proceed to Machine Foundation and Pad Installation section. Isolated Pad Installation This type of installation is NOT recommended. Installer MU...
Page 40 - Machine Mounting and Grouting
Machine Foundation and Pad Installation Specification 20 30 40 60 80-100 125 Two machines, Side-by-side[WxD] 57.54 in. x34.8 in.[1462 mm x884 mm] 63.52 in. x39.5 in.[1613 mm x1003 mm] 67.38 in. x43.5 in.[1711 mm x1105 mm] 78.98 in. x50.6 in.[2006 mm x1285 mm] 99.5 in. x49.2 in.[2527 mm x1250 mm] 133...
Page 41 - Machine Installation; Existing Floor with 3500 PSI (minimum) Concrete; Existing Floor
Machine Installation PHM814N_SVG 1 A 2 Existing Floor (refer to Table 9) 1. Existing Floor with 3500 PSI (minimum) Concrete 2. Compacted Fill (minimum 6 in. [152 mm]) Figure 18 Existing Floor Description 20-30 (F and V-speed) 40-60 (F- speed) 40-60 (V- speed) 80-100 (F and V- speed) 125 (V- speed) A...
Page 43 - ing machinery precision grout
Tie-in to Existing Floor Description 20-30 (F and V-speed) 40-60 (F- speed) 40-60 (V- speed) 80-100 (F and V- speed) 125 (V- speed) A - Required Thickness of ExistingFloor (minimum) 4 in. [102mm] 4 in. [102mm] 6 in. [152mm] 6 in. [152mm] 6 in. [152mm] B - Total Depth of Foundation (mini-mum) 8 in. [...
Page 46 - Drain Connection
Floor Load Data Specification 20 30 40 60 80 100 125 Static floor load, lbs.[kN] 420 [1.87] 570 [2.54] 700 [3.11] 940 [4.18] 1550[6.89] 1670[7.51] 2795[12.43] Static pressure, lbs.-ft 2 [kN-m 2 ] 96 [4.60] 99 [4.74] 100 [4.79] 106 [5.08] 137 [6.56] 147 [7.04] 163 [7.80] Dynamic floor load, lbs.[kN] ...
Page 47 - Minimum Drain ID
CHM2379N_SVG 1 2 3 4 5 6 7 Drain Trough System 1. Rear of Machine 2. Drain Pipe 3. Steel Grate 4. Drain Trough 5. Strainer 6. Waste Line 7. 1 in. [25 mm] minimum gap Figure 23 CHM2386N_SVG 6 5* 3 4 2 1 * Drain line must be vented to meet local plumbing codes. Direct Drain System 1. Drain Hose 2. Dra...
Page 49 - Water Connection Requirements; Water Supply Line Sizing
Water Connection Requirements WARNING To prevent personal injury, avoid contact with inletwater temperatures higher than 125° Fahrenheit [51°Celsius] and hot surfaces. W748 The maximum water inlet temperature for vended models is125°F [51°C] and the recommended maximum water inlet tem-perature for o...
Page 50 - Electrical Installation Requirements
Alliance Laundry Systems, LLC ranges of front loading commer-cial clothes washing machines have solenoid valves at the inlets.The water supply to the washing machines is supplied with anAB air gap between the soap tray and the drum. Minimum andmaximum working pressure 1.4 bar and 8.3 bar. The machin...
Page 51 - Input Power Conditioning; Input Power Condition
CHM2401N_SVG 1 1. Electrical Service Conversion Label Figure 27 Machines are equipped with an AC inverter drives requiring aclean power supply, free from voltage spikes and surges. Usevoltage monitor to check incoming power. Input Power Conditioning The drive is suitable for direct connection to inp...
Page 52 - Circuit Breakers and Quick Disconnects; Electrical Specifications; Connection Specifications; Single-Phase Connections; Three-Phase Connections; Ground; Grounding
DANGER Electrical shock hazard will result in death or seri-ous injury. Disconnect electric power and wait five(5) minutes before servicing. W810 DANGER Hazardous Rotation Speed. Will cause serious injurywhen controlling AC inverter drive with a parameterunit, safety features are bypassed allowing b...
Page 53 - Phase Adder
WARNING Electrically heated machines DO NOT require dualpower sources. Do not connect customer power orcustomer load to the Internal Load Distribution ter-minal block. Refer to the machine electrical sche-matic for details. W759 SERVICE GROUND CHASIS TB1 CHM2380N_SVG L1 L2 L3 1 2 3 Machines with Ele...
Page 65 - Number of steam inlets; Supply Dispensing
125 Pound Capacity Models Voltage Designation Specifications Code Voltage Cycle Phase Wire Full Load Amps Circuit Breaker mm2 N 440–480 50/60 3 3 10 15 2.5 P 380–415 50/60 3 3 10 15 2.5 Q 200–240 50/60 3 3 11 15 2.5 NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310. Tab...
Page 66 - External Supplies; Chemical Injection Using Internal 24VAC Control; CAUTION
Supply Dispensing Capacities 20–100 125 Number of liquidchemical supplysignals [OPL on-ly] 4 4 Number of sup-ply compart-ments 4 0 or 5 [optional] Number of exter-nal liquid supplyconnections 5 5 Liquid supplyconnection size 3/8 in. [8 mm] 5/8 in. [15.9 mm] Table 42 IMPORTANT: Undiluted chemical dri...
Page 67 - Chemical Injection Using External AC Power Source
PHM821N_SVG = Power = Neutral 7 6 5 4 3 2 1 1. External Supply Power Output 2. Internal Control Transformer 3. RELAY COM Terminal 4. External Dispenser Input Signal Common 5. Red Jumper Wire 6. 24VAC Terminal 7. 24VAC COM Terminal Figure 33 Chemical Injection Using External AC Power Source NOTE: An ...
Page 68 - External Supply Signals
PHM823N_SVG = Power = Neutral 5 4 3 2 1 1. External Supply Power Output 2. Red Jumper Wire 3. External Supply Input Signal Common 4. VAC Power Terminal 5. VAC RETURN Terminal Figure 34 CAUTION Do not attempt to increase fuse rating or alter wiringof external chemical supply terminal strip in such as...
Page 69 - Connection of External Liquid Supplies
PHM822N_SVG = Power = Neutral 3 2 1 1. ES1 Power supply 2. K1 Contact 3. Supply 1 Signal Figure 35 PHM824N_SVG = Power = Neutral 3 2 1 1. ES1 Power supply 2. K1 Contact 3. Supply 1 Signal Figure 36 Connection of External Liquid Supplies 20–100 Pound OPL Models 1. Facing the rear of the machine, loca...
Page 70 - 25 Pound OPL Models [With Optional Dispenser]
3. Remove plastic debris. 4. Attach the external supply hoses to the ports at each of thedrilled holes. 5. Secure with proper clamps. NOTE: Do not attempt to make chemical injection sup-ply pump electrical connections to points other thanthose provided specifically for that purpose by the fac-tory. ...
Page 71 - Pallet Jack cover Plate Installation [80; Nut; Basket Rotation
Start Up Pallet Jack cover Plate Installation [80 and 100 Pound Models Only] After machine is fully installed, the optional pallet jack coverplate can be installed. 1. Locate the two holes on the front of the machine base frame.Refer to Figure 39 . CHM2392N_SVG 1 3 2 1 4 1. Nut 2. Cover Plate 3. Stu...
Page 72 - Operating Instructions
Operation Operating Instructions 1. Turn on main power source [circuit breaker]. 2. Turn handle clockwise to open. Refer to Figure 40 . CHM2243N_SVG Figure 40 3. Load to capacity whenever possible. DO NOT OVERLOAD.Refer to Figure 41 . NOTE: Underloading can cause out-of-balance con-ditions that can ...
Page 74 - Maintenance; Daily; Beginning of Day; End of Day; Weekly
Maintenance Maintenance WARNING Sharp edges can cause personal injury. Wear safetyglasses and gloves, use proper tools and providelighting when handling sheet metal parts. W366R1 IMPORTANT: Replace all panels that are removed toperform service and maintenance procedures. Do notoperate the machine wi...
Page 75 - Monthly; Alignment
3. On machines equipped with an automatic chemical supplysystem, check chemical connections by inspecting all connec-tions and chemical hoses for leaks or cracks. IMPORTANT: Chemical leaks can quickly cause perma-nent damage to the machine components and struc-ture. Monthly NOTE: Disconnect power to...
Page 76 - Quarterly; Machine Mounting; Care of Stainless Steel
c. Clean with soapy water and reinstall. Replace if worn or damaged. Quarterly NOTE: Disconnect power to the machine at its sourcebefore performing the quarterly maintenance proce-dures. 1. Tighten door hinges and fasteners, if necessary. 2. Tighten anchor bolts, if necessary. 3. Tighten anchor bolt...
Page 77 - Figure
Disposal of Unit This appliance is marked according to the European directive2002/96/EC on Waste Electrical and Electronic Equipment(WEEE). This symbol on the product or on its packaging indicates that thisproduct shall not be treated as household waste. Refer to Figure 45 . Instead it shall be hand...
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