Page 2 - Replacement Parts and Service Information; M Packaging Systems Division; Replacement Parts and Additional Manuals; M/Tape Dispenser Parts; Technical Assistance:
Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01St. Paul, MN 55144-1000 To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment youordered. It has been set up and tested in the factory with "Scotch" brandtapes. If techni...
Page 3 - Replacement Parts And Service Information; SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment youordered. It has been set up and tested in the factory with "Scotch" brandtapes. If any problems occur when operating this equipment, and youdesire a service call, or phone ...
Page 4 - Instruction Manual; This instruction manual is divided into two sections as follows:; Includes specific information regarding the AccuGlideTM; II; STD 2 Inch Taping Head.; Table of Contents; Page
Instruction Manual 800ab Adjustable Case Sealer,Type 39600 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ II STD 2 ...
Page 5 - Section; – AccuGlideTM; STD 2 Inch Taping Head; ii
Section II – AccuGlide™ II STD 2 Inch Taping Head Table of Contents (Continued) Page Adjustments ..................................................................................................................................... 22 Drive Belt Tension ..................................................
Page 6 - Intended Use; The intended use of the 3M-Matic; 00ab Adjustable Case Sealer with AccuGlide; Lower Taping Head is; brand pressure-sensitive film box sealing tapes.
1 Intended Use 3M-Matic TM 800ab Adjustable Case Sealer, Type 39600 The intended use of the 3M-Matic TM 800ab Adjustable Case Sealer with AccuGlide TM II Lower Taping Head is to automatically seal the bottom center seam of regular slotted containers. The case sealer is manuallyadjustable to a wide r...
Page 7 - M sells its 3M-Matic
2 800ab Contents (1) 800ab Adjustable Case Sealer, Type 39600(1) Tool Kit(1) Instruction Manual Scotch TM , AccuGlide TM , and 3M-Matic TM are Registered Trademarks of 3M, St. Paul, Minnesota 55144-1000 Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALLOTHER WARRANT...
Page 8 - Important Safeguards; Figure 1-2 – Electrical Warning Label
3 Important Safeguards Important – In the event the following safetylabels are damaged or destroyed, they mustbe replaced to ensure operator safety. Forsafety and information replacement labels,see Parts Illustrations/Lists, Section I , pages 50 and 51. The "Warning – Hazardous Voltage" labe...
Page 9 - Figure 1-5 – Safety Instructions Label
4 Important Safeguards (Continued) Figure 1-5 – Safety Instructions Label Figure 1-6 – Operating Notice Label The "Stop" and "Off/On" labels, are attached nextto the switches as shown in Figure 1-4. Theselabels remind operators and casual personnel of thefunction of these switches. T...
Page 10 - , to identify the knife location. Keep hands; Figure 1-9 – Tape Threading Label
5 The "Warning-Sharp Knife" label warns operatorsand service personnel of the extremely sharp knifeused to cut the tape at the end of the box sealingoperation. The label, shown in Figure 1-8, islocated on the orange knife guard between theapplying roller assembly and the buffing rollerassemb...
Page 11 - THIS PAGE IS BLANK
Page 12 - Specifications; Operating Conditions:; brand pressure-sensitive film box
7 IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD 5. Tape Width: Minimum – 36 mm [1-1/2 inches]Maximum – 48 mm [2 inches] 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 A These machines are equipped with an 2.4 m[8 foot] standard neoprene covered power cordan...
Page 13 - Box Weight and Size Capacities:
8 (Specifications continued on next page.) Specifications (Continued) 9. Box Weight and Size Capacities: Weight Maximum – up to 38.6 kg [85 pounds]Minimum – contents must support top flaps andweight must be sufficient to hold bottom flapsfully closed. Note: The case sealer is designed toaccommodate ...
Page 14 - Weight; Machine Dimensions
9 Specifications (Continued) * With drive belt assembly in normal position ** With drive belt assembly in upper position (See "Special Set-Up Procedure", page 23) Weight – approximate 132 kg [290 pounds] cratedapproximate 114 kg [250 pounds] uncrated 11. Set-Up Recommendations: > Machine ...
Page 16 - Installation and Set-Up; Receiving And Handling; PACKAGING AND SEPARATE PARTS; Figure 2-1 – Roller Installation
11 Installation and Set-Up Receiving And Handling After the machine has been uncrated, examine thecase sealer for damage that might have occurredduring transit. If damage is evident, file a damageclaim immediately with the transportation companyand also your 3M Representative. Machine Set-Up Importa...
Page 17 - Check for free action of lower taping head.
12 Installation and Set-Up (Continued) Figure 2-2 – Cable Tie, Taping Head Figure 2-3 – Machine Bed Height Adjustment and Lower Tape Drum Bracket Position 6. Check for free action of lower taping head. WARNING – Keep hands/fingersaway from tape cut-off knife under orange knife guard. Knife is extrem...
Page 18 - ELECTRICAL CONNECTION AND CONTROLS
13 Installation and Set-Up (Continued) ELECTRICAL CONNECTION AND CONTROLS The electrical control box, shown in Figure 3-1,contains the pre-set circuit breaker and can belocated on either side of the machine frame forcustomer operating convenience. A standardthree conductor power cord with plug is pr...
Page 20 - Operation; Figure 3-1 – Case Sealer Components, Left Front View
15 Operation IMPORTANT – Before operating the case sealer read all the "Important Safeguards", pages 3-5 and"Warnings", on page 16 as well as all of the "Operation" instructions. Refer to Figure 3-1 to acquaint yourself with the various components of the case sealer and also ...
Page 21 - Turn electrical supply off when machine is not in use.; except as necessary to service the taping head.; WARNINGS; Tape Loading/Threading; See Section; Emergency Stop Switch
16 Operation (Continued) 1. Turn electrical supply off and disconnect before servicing taping head or performing anyadjustments or maintenance on the machine. 2. Turn electrical supply off when machine is not in use. 3. Before turning drive belts on, be sure no tools or other objects are on the mach...
Page 22 - Figure 3-2 – Side Drive Belts; from the machine before operating.
17 Figure 3-2 – Side Drive Belts Operation (Continued) Box Size Set-Up 1. ADJUST DRIVE BELTS (Figure 3-2) Place a product filled box on infeed conveyorbed with top flaps folded as shown andmanually move box forward to contact lowertaping head applying roller. Turn drive belt adjustment crank to posi...
Page 23 - Box Sealing; Reload and thread tape as necessary.; for
18 Box Sealing 1. Feed boxes to machine at minimum 455 mm[18 inch] intervals. 2. Turn electrical supply "Off" when machine is notin use. 3. Reload and thread tape as necessary. 4. Be sure machine is cleaned and lubricatedaccording to recommendations in "Maintenance"section of this ma...
Page 24 - Figure 4-1 – Frame Lubrication Points; Maintenance; Lubrication; Taping Head Lubrication – See Section; Knife Replacement, Taping Head
19 Figure 4-1 – Frame Lubrication Points Maintenance The case sealer has been designed for long,trouble-free service. The machine will perform bestwhen it receives routine maintenance and cleaning.Machine components that fail or wear excessivelyshould be promptly repaired or replaced to preventdamag...
Page 25 - Circuit Breaker; Determine cause of overload and correct.
20 Figure 4-2 – Box Drive Belt (Left Side View – Infeed End) Maintenance (Continued) WARNING – Turn off electrical power and disconnect power cord from electrical supplybefore beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. 1. Remove and retain the ...
Page 26 - Figure 4-4 – Box Drive Belt Tension Adjustment, Top View
21 Maintenance (Continued) Figure 4-4 – Box Drive Belt Tension Adjustment, Top View Figure 4-3 – Box Drive Assembly, Infeed End 5. Install the new belt around drive rollers andinsert new pin. Pin must not extend beyondedge of belt. 6. To set drive belt tension, turn adjustment screws(G) equally on b...
Page 27 - Adjustments; Drive Belt Tension
22 WARNING – Use care when working near tape cut-off knife on taping head as knife isextremely sharp. If care is not taken, severe injury to personnel could result. Adjustments Drive Belt Tension Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adeq...
Page 28 - Special Set-Up Procedure; Drive Belt Assembly Height
23 Special Set-Up Procedure WARNING – Turn off electrical powerand disconnect power cord from electrical supply before beginning specialset-up procedure. If power cord is notdisconnected, severe injury to personnelcould result. Changing Tape Leg Length(From 70 to 48 mm [2-3/4 to 2 Inches]) The follo...
Page 29 - REASSEMBLE – Figure 5-2; Figure 5-2 – Drive Belt Assembly, Reassembly
24 Special Set-Up Procedure (Continued) REASSEMBLE – Figure 5-2 4. Reassemble the spacer (C) onto the front andrear arm assembly pivots first. 5. Install the belt drive assembly (D) onto the pivotsand secure with the cap washers (B) andscrews (A). Note – Both drive belt assemblies must beinstalled a...
Page 30 - Troubleshooting; Cause
25 Troubleshooting Guide Correction Check machine specifications.Boxes are narrower thanrecommended, causing slippageand premature belt wear. Replace drive belts Replace spring holder Reduce spring pressure Replace friction rings Adjust belt tension Check power and electrical plug Set to correct cur...
Page 31 - Figure 7 – Electrical Diagram; Electrical Diagram
26 WARNING – Turn off electrical power supply and disconnect power cord from electrical supplybefore beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages. Severe injury or equipment damage could result. Figure 7 – Electrical Diagram Electrical Diagra...
Page 33 - Part Number
28 Part Number Option/Accessory 78-8052-6553-1 Box Hold Down Attachment, Model 18500 78-8069-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment 78-8069-3926-6 Low Tape Sensor Kit 78-8079-5560-0 Tape Application Sensor Kit 78-8095-4855-1 2 Inch Tape Edge Fold Kit (Lower) 78-811...
Page 34 - Replacement Parts Illustrations and Parts List
29 Replacement Parts Illustrations and Parts List 800ab Adjustable Case Sealer, Type 39600With AccuGlide™ II STD (2 Inch) Taping Head 1. Refer to first illustration, 800ab Assembly, for the Figure Number that identifies a specific portion of themachine. 2. Refer to the Figure or Figures to determine...
Page 36 - 00ab Adjustable Case Sealer W/AccuGlideTM
31 800ab Assembly 800ab Adjustable Case Sealer W/AccuGlide™ II STD (2 Inch) Taping Head
Page 37 - 00ab Adjustable Case Sealer
Page 38 - Description
33 Figure 3419 Ref. No. 3M Part No. Description 3419-1 78-8070-1565-2 Tape Drum Bracket Assembly 3419-2 78-8070-1395-4 Bracket – Bushing Assembly 3419-3 78-8017-9169-6 Nut – M18 x 1 3419-4 78-8060-8474-1 Tape Drum Assembly – 2 Inch Head 3419-5 78-8076-4519-3 Shaft – Tape Drum 3419-6 78-8070-1569-4 T...
Page 56 - 00ab Safety and Information Labels
51 800ab Safety and Information Labels A label kit, part number 78-8113-6745-3, is available as a stock item. It contains all the safety and informationlabels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty. 78-8113-6745-3 La...
