3M 800a - Manual

TABLE OF CONTENTS (continued) i 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ........................................................................... 15 5.2 Overseas Shipment Packaging (Optional) .........................................................................

11 12. Operation 12.1 Operator’s Correct Working Position .............................................................................. 24 12.2 Starting the Machine ....................................................................................................... 24 12.3 Starting Production .....

ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing Ex. - for example Fig. - exploded view fi gure no. (spare parts) Figure -...

1-INTRODUCTION 1 1.1 Manufacturing Specif i cations / Description / Intended Use The 3M-Matic TM 800a Adjustable Case Sealer with AccuGlide TM 3 Taping Heads is designed to apply a “C” clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and bottom center seam of regular slotted con...

3 2.1 Data Identifying Manufacturer and Machine 2.2 Data for Technical Assistance and Service 2011 August 800a-NA For Commercial Use Only 2-GENERAL INFORMATION

5 3-SAFETY 2011 August 800a-NA 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular atten-tion to sections marked by the symbol: The machine is provided with a LATCHING EMER-GENCY STOP BUTTON (Figure 3-1) ; when this button i...

7 2011 August Figure 3-7 WARNING Sharp Blade Figure 3-8 Figure 3-5 Figure 3-6 3-SAFETY (continued) • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. WARNING Important! Tape cutti...

11 78-8095-1141-9 2011 August 800a-NA 3-SAFETY (continued) 3.13 Table of Warnings and Replacements Labels (continued) Figure 3-10 - Replacement Labels / 3M Part Numbers Leg Height Adjustment Label (not shown) 3M Logo (not shown) 78-8060-8481-6 78-8070-1339-2 78-8070-1336-8 (2) 78-8062-4266-1 78-8070...

18 7-INSTALLATION (continued) 2011 August 800a-NA 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5). Cut the plasti...

19 7-INSTALLATION (continued) 2011 August 800a-NA 7.7 Completion of Taping Heads See Manual 2 for Complete Instructions:1. Place the Upper Taping Head in a convenient working position .2. Use Figure 7-8 and tape threading label. Position the tape supply roll so the adhesive side of tape is facing th...

20 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further push- ing causes the two bottom side belts to drive the box through the taping heads which automatically ...

25 12-OPERATION (continued) Troubleshooting Guide Correction Check machine speci fi cations. Boxes are narrower than recommended, causing slippage and premature belt wear. Replace drive belts Adjust the box height adjustment with the crank Readjust compression rollers Replace spring holder Reduce sp...

27 13.8 Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Figure 13-4 – Box Drive Belt (Left Side View – Infeed End) 1. Crank the upper taping head to its fully raised position. 2. Remove and retain the three (3) screws (A), t...

28 Figure 13-5 – Box Drive Assembly, Infeed End 6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt. 7. To set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies. Turn the screws clockwise to incr...

29 13.10 Drive Belt Tension Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and they should run fully on the surface of the pulleys at each end of the frame. The idler pulleys on the infeed en...

30 Figure 13-8 – Removing Taping Heads From Case Sealer 13.11.2 Taping Heads 1. Loosen, but do not remove, the two (2) retaining screws that secure the upper taping head shown - Figure 13-8B. (Refer to Figure 13-8B and Figure 13-8C) 13-MAINTENANCE AND REPAIRS (continued) TAPE WEB ALIGNMENT – Manual ...

31 13.11.2 Special Set-Up Procedure (continued) 13.11.3 Drive Belt Assembly Height The drive belt assemblies can be raised 48mm [2 inches] to provide better conveying of tall boxes. This change increases the minimum box height that can be taped to 190mm [7-1/4 inches]. Disassemble – Figure 13-9 1. I...

33 13.11.4 Special Set-Up Procedure (continued) Figure 13-11 – Upper Frame Removal 13-MAINTENANCE AND REPAIRS (continued) Lead Screw Outer Column Special Nut Plastic Nut Upper Assembly Plastic Column Cap Upper Assembly Plastic Column Cap Plastic Nut Outer Column Lead Screw Special Nut A C B 2011 Aug...

49 800aFigure 3269 Ref. No. 3M Part No. Description 3269-1 78-8060-8489-9 Column – Outer 3269-2 78-8076-5426-0 Plate 3269-3 26-1003-7964-8 Screw – Soc Hd, M8 x 20 3269-4 78-8017-9318-9 Washer – Plain 8 mm 3269-5 78-8060-8491-5 Cap – Column 3269-6 26-1002-4955-1 Screw – Self-Tap, 8P x 13 3269-7 78-80...

56 26 2 49 24 16 22 18 20 20 27 18 13 23 19 21 21 19 17 13 6 9 50 7 4 5 3 8 25 29 28 10 52 51 800a Figure 6162 / 2 OPTIONAL 2011 August 800a-NA

58 Front 1 1 2 2 10 9 7 3 8 11 7 4 13 12 10 9 7 3 8 11 7 4 13 12 6 5 54 54 18 23 53 26 9 19 20 21 22 34 26 31 30 35 9 25 24 21 20 19 15 18 52 29 27 28 14 53 24 32 10 9 38 39 28 33 28 29 28 27 36 9 37 800a Figure 6163 / 1 2011 August 800a-NA

60 6 5 REAR 1 1 40 40 2 2 54 54 18 21 20 19 9 26 24 23 53 25 9 26 34 22 19 20 21 16 27 28 29 31 52 17 18 53 8 49 50 32 10 3 7 9 33 30 31 48 47 46 45 44 42 41 43 35 28 28 29 28 27 11 7 4 13 12 8 10 3 7 9 11 7 4 13 12 24 Figure 6163 / 2 Rear 2011 August 800a-NA 800a

Accuglide 3Upper and LowerHigh SpeedTaping Heads2 Inch Type 10800 AccuGlide ™ is a Trademark of 3M, St. Paul, MN 55144-1000Printed in U.S.A. © 3M 2012 44-0009-2070-0 (E010712-NA) Instructions and Parts List Serial No. _____________________________________ For reference, record taping head(s) serial ...

i 4000563 IN TERTEK 3M-Matic ™ , AccuGlide ™ and Scotch ™ are Trademarks of 3M St. Paul, MN 55144-1000Printed in U.S.A. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06St. Paul, MN 55144-1000 To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has bee...

Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call...

8 AccuGlide ™ , Scotch ™ , and 3M-Matic ™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000 Equipment Warranty and Limited Remedy: Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO , ANY IMPLIED...

1 AccuGlide 3 - 2" - NA 2012 January Intended Use The intended use of the AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch is to apply a "C" clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and/or bottom center seam of regular slotted containers. These taping heads...

6 AccuGlide 3 - 2" - NA 2012 January Specif i cations 1. Tape: For use with Scotch ® pressure-sensitive fi lm box sealing tapes. 2. Tape Width: 36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum. 3. Tape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Acc...

8 Installation 1. The box conveying system must positively propel the box in a continuous motion, not exceeding 0.40 m/s [80 feet per minute], past the taping head assembly since the box motion actuates the taping mechanism. 2. If a pusher or cleated conveyor is being used, steps should be taken in ...

11 Operation (continued) Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller. Excess tape can be cut with a scissors at applying roller. Figure 3-4 Place tape roll on tape dr...

18 Problem Tape is tabbing on the trailing leg on the back of the box The tape end does not stay in application position in front of the applying roller Tape not centered on box seam Cause There is excess tension on the tape drum assembly and/or the one-way tension roller assembly Rollers in the tap...