Wayne Dalton 6600 - Manual - manualsarea.com

Page 2 - Important Safety Instructions; WarnInG; Tools Required

Important Safety Instructions DeFInItIon oF key WorDs useD In tHIs manual: WarnInG WarnInG InDIcates a potentIally HazarDous sItuatIon WHIcH; IF not avoIDeD, coulD result In severe or Fatal Injury. cautIon: PROPERTY DAMAGE OR INjuRY CAN RESuLT fROM fAILuRE TO fOLLOW INSTRuCTIONS. Important: REquIRED...

Page 3 - Door Section Identification; Removing an Existing Door; a poWerFul sprInG releasInG Its enerGy suDDenly can cause; Preparing the Opening

Pull down rope (if included) Inside lift handles Cable drums RH/LH Torsion springs RH/LH Center bracket (as required) Center bracket bushing (as required) Lift handles Pull handles Stud plate (as required) (2) 3/8”- 16 Hex nuts (2) 5/16”-18 Hex nuts End bearing bracket RH/LH (as required) Counterbal...

Page 5 - Parts Breakdown

5 a. FlaG anGles (as requIreD): A1. quick Install (q.I.) flag AnglesA2. fully Adjustable (f.A.) flag Angles B. jamB Brackets (as requIreD): B1. quick Install (q.I.) jamb BracketsB2. fully Adjustable (f.A.) jamb Brackets c. track rollers: C1. Short Stem Track RollersC2. Long Stem Track Rollers D. Gra...

Page 6 - InstallatIon; quick Install Flag angles; quick Install jamb Brackets; Fully adjustable jamb Brackets

InstallatIon Before installing your door, be certain that you have read and followed all of the instruc- tions covered in the pre-installation section of this manual. failure to do so may result in an improperly installed door. note : Reference TDS 160 for general garage door terminology at www.dasm...

Page 7 - Bottom corner brackets; FaIlure to ensure tIGHt FIt oF caBle loop over mIlForD pIn; Graduated Hinge / strut attachment

slot pattern in the 3rd hole set and (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut. Repeat for other side. F.A. jamb bracket 1/4”- 20 x 9/16” Track bolt 1/4”- 20 Flange hex nut Jamb bracket in place 1st hole set Lower hole of hole/ slot pattern Vertical track 2nd hole set 3rd hol...

Page 8 - Inside lift Handles

strutting schedule Door Height # of sections solid or Glazed Door Width 8’0” - 9’0” 10’0” 12’0” - 14’0” 15’0” - 18’0” 7’0” - 8’0” 4 Solid N/A 2” Strut, Top of top section 2” Struts, Top of Top, Lock and Bottom sections 2” Struts, Top of Top, Int., Lock and Bottom sections Glazed 2” Strut, Top of top...

Page 9 - to avoID possIBle Injury, lIFt HanDles tHat are InstalleD

Bottom section (2) 1/4” x 2-1/2” Carriage bolts Bottom rail Center rail Pull handle (2) 1/4”- 20 Flange hex nuts Backer plate lift Handle(s) Tools Required: Power drill, 1/4” Drill bit, 7/16” Wrench, Tape measure 10 note: Refer to door section identification, located in the pre-installation section ...

Page 10 - stacking sections; top Fixtures

Vertical track assembly Jamb bracket Flag angle Flag angle lag screw locations 5/16” x 1-5/8” Lag screws Bottom section Track rollers 12R FA 3/8” to 5/8” Spacing Bottom section Vertical track 15R FA 15R QI 12R QI Floor Track roller For rIveteD vertIcal track assemBly: Loosely fasten jamb brackets an...

Page 11 - top section; operator Bracket; Do not raIse Door untIl HorIzontal tracks are secureD at

5/16”-18 x 3/4” Carriage bolt (4) 1/4”-20 x 11/16” Self drilling screws Top fixture base Top fixture slide 5/16”-18 Hex nut End cap Top section Short stem track roller top section Tools Required: Hammer, Step ladder, Tape measure 15 Place the top section in the opening. Temporarily secure the top se...

Page 12 - adjusting top Fixtures; end Bearing Brackets

section. Align the bottom of the horizontal track with the top of the vertical track. Tighten the horizontal track to the flag Angle / Angle Mount with (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 flange hex nuts. 3/8”-16 Hex nut Horizontal track angle 3/8”-16 x 3/4” Truss head bolt Rivited f...

Page 13 - torsion spring assembly

Typicall center bracket Vertical line Mounting surface Equal distance (top of door section to horizontal line) Horizontal line Typicall center of end bearing bracket IF your Door DID not come WItH a center coupler assemBly anD uses tor- sIon sprInGs less tHan 3-3/4” ID: Mark a vertical pencil line o...

Page 14 - torsion spring attachment; counterbalance lift cables

Torsion keyed shaft Center bearing Red cable drum (left hand side) Black cable drum (right hand side) Coupler halves Center coupler assembly (3) 3/8” - 16 x 1-3/4” Hex head screws and (3) 3/8” - 16 Nylon hex lock nut Set screws and Lock nut Center bearing Coupler halves Coupler halves assembled Set ...

Page 15 - securing Door for spring Winding

note: If you have torsion keyed shaft(s), insert (1) key into the slot of both the cable drum and the slot in the torsion keyed shaft, as shown.Rotate the left hand drum and torsion shaft until counterbalance lift cable is taut. Now attach locking pliers to the torsion shaft and brace locking pliers...

Page 16 - rear Back Hangs

7’3” 7-7/8 7’6” 8 7’9” 8-1/4 8’0” 8-3/4 Alternately inserting the winding rods into the holes of the spring winding cone, rotate the winding cone upward toward the ceiling, 1/4 turn at a time, until the required number of complete turns for your door height is achieved. As the last 1/8 to 1/4 turn i...

Page 18 - pull Down rope; Do not Install pull DoWn rope on Doors WItH operators.; Interior lite caulking; optional Installation

Door arm Hookup Align hole in the door arm with holes in operator bracket tabs, as shown. Attach with 5/16” x 1-3/4” cotter pin and cotter ring, as shown. Drawbar operator bracket tabs Cotter ring 5/16” x 1-3/4” Clevis pin Door arm Cotter ring 5/16” x 1-3/4” Clevis pin Inside lock Install the inside...

Page 19 - Cleaning Your Garage Door; Painting Your Garage Door; Maintenance

Cleaning Your Garage Door Important: DO NOT uSE A PRESSuRE WASHER ON YOuR GARAGE DOOR! While factory-applied finishes on garage doors are durable, it is desirable to clean them on a routine basis. Some discoloration of the finish may occur when a door has been exposed to dirt-laden atmosphere for a ...

Page 20 - Operation And Maintenance

are properly protected against moisture or other contaminants. Wood doors, in a non-finished condition, must not be transported or stored where the wood surfaces can be exposed to moisture or other contaminants.Wood (Surface Preparation)All surfaces must be clean, free of dust and dirt and any other...

Page 21 - limited lifetime warranty; from the date of installation:; limited lifetime Warranty*; on the Product sections against:; warranty

limited lifetime warranty model 6600 Wayne Dalton, a division of Overhead Door Corporation (“Seller”) warrants to the original purchaser of the Model 6600 (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in material...

Page 22 - please Do not return tHIs proDuct to tHe store; thank you for your purchase.

after InstallatIon Is coMPlete, fasten thIs Manual near garage door for easy reference. please Do not return tHIs proDuct to tHe store thank you for your purchase. Please Do Not Return This Product To The Store. Please call 1-866-569-3799 (Press Option 1) and follow the prompts to contact the approp...

Wayne Dalton 6600 - Manual

Table of Contents:

Summary

Other Wayne Dalton Models