Wayne Dalton series 3000 - Manual

6 Step 1: Attaching Motor Power Head Unit to Rail Before assembly, align sprocket/coupling cogs to match notches of driver gear. Rotate the Motor Spline to position Driver Gear so that the nearest notch in Driver Gear is directly behind Motor Spline, as illustrated. Note: Do not rotate more than ½ t...

8 Step 6: Mounting Door Bracket Fiberglass, aluminum and steel doors must be reinforced to prevent damage to the door. Check with your garage door manu-facturer for their recommendations. Reinforce light weight doors, as illustrated. For wood doors, mount door bracket, using two 1/4”-20 x 2” carriag...

9 Step 9: Installing Deluxe Wireless Wall Station (if included) Install all wall controls out of the reach of children and in a location where the door can be seen before activating. Do not mount push buttons near or next to garage door. Locate a convenient place to mount wall station. To keep wall ...

10 Step 11: Install Wireless Infrared Safety Sensors Wall Mounting Bracket (If Included) Select a mounting position 5 inches above the floor to center line of wall bracket. The EMITTER and TRANSPONDER units must be mounted inside the door opening to minimize any interference by the sun; however, the...

11 Step 14: Install Wired Infrared Safety Sensor Wall Mounting Brackets Use the following instructions if your opener is equipped with Wired Infrared Safety Sensors. If you just installed the Wireless Infrared Safety Sen-sors go to step 19. Select a mounting position 5 inches above the floor to cent...

12 Step 16: Install Wiring for Wired Infrared Safety Sensor Identify which side of the garage door opening (if any) the sun is “likely” to shine on to. Since sunlight may affect infrared safety sensors, you should mount the sending unit on the side of the door opening exposed to the sun. Uncoil the ...

13 Step 18: Mount Wired Infrared Safety Sensors Attach the sending and receiv-ing units to the “U” brackets by inserting their tabs into their respective holes. Step 19: Connecting Electrical Power To reduce the risk of electrical shock, connect the power cord only to a properly grounded 3 prong, 12...

14 Step 20: Wireless Wall Station Security Code Change and Programming Note: The following steps describe the process to change the Wireless Wall Station security code and to program the Wireless Wall Station to the opener. IMPORTANT: You MUST change the Wireless Wall Station security code prior to ...

15 Step 21: Alignment of the Wireless Infrared Safety Sensors Use the following instructions if your opener is equipped with Wireless Infrared Safety Sen-sors. If your opener is equipped with Wired Infrared Safety Sensors proceed to step 22. IMPORTANT: This infrared beam sensor sends an invisible be...

16 Step 22: Alignment of the Wired Infrared Safety Sensors Use the following instructions if your opener is equipped with Wired Infrared Safety Sensors. Otherwise proceed to step 23. IMPORTANT: This infrared beam sensor sends an invisible beam of light from the sending unit to the receiver unit acro...

17 Programming Transmitter to Power Head Unit Note: Do not press any button on the Transmitter until instructed 1. Press the PROGRAM Switch button located on the garage door power head unit once. The red PROGRAM STATUS light on the motor power head unit and overhead lamp will turn on and remain lit ...

18 Step 24: Upper Door Arm Positioning Trolley must be at the factory preset fully close posi-tion. If not, activate opener to bring trolley to factory preset close limit, (see illustration). CAUTION: Door arm will swing down when tie wrap is cut. Support upper arm with your free hand, to prevent do...

19 Step 27: Setting Door Close Travel Plus “Contact Obstruction Sensing” Test With wall control up/down button, activate door to full open position; reactivate to close position. The door should stop on the floor with the bottom door seal slightly compressed. If the door reverses off the floor, turn...

20 NOTE: Confirm that the door has stopped in the UP position as a result of the Upper Limit Switch and not because the Trolley has hit the open Stop Bolt, which is mounted in the Rail near the power head. The correct condition can be verified by observing that the openers Convenience Light does not...

21 Step 31: Installing Wireless Keyless Entry (If Included) Install all wall controls out of the reach of children and in a location where the door can be seen before activating. CAUTION: The keypad should be mounted a minimum of 5 feet from the floor to keep it out of the reach of small children. L...

22 OPENING FORCE ADJUSTMENT To determine that the opening force is not excessive, grasp the door handle or bottom edge during upward travel. If the opener does not stop or is hard to hold, decrease the open force setting. The opener should STOP without using exces-sive force. To change the opening f...

23 IMPORTANT SAFETY INSTRUCTIONS WARNING: To reduce the risk of severe injury or death: Before you proceed, please thoroughly read the safety rules on page 2 and the following operating instructions. Operate only when opener is properly adjusted and the door is visible and unobstructed. READ AND FOL...

24 HOW TO ACTIVATE THE OPENER Never let children operate or play with door controls. Keep remote control away from children. Use any of the following devices: 1. The Remote Control Transmitter; momentary push of the button and the door will start to move. 2. The Wall Station Up/Down button; push mom...

25 HOW TO OPERATE THE WIRELESS WALL STATION (If Included) Never let children operate or play with door controls. Keep remote control away from children. The Wireless Wall Station Provides the Following Features: 1. Momentarily pressing the UP/DOWN button activates the door. An open door will close a...

26 HOW TO OPERATE THE DOOR MANUALLY – Emergency Release Disconnect The door should be fully closed if possible, weak or broken springs could allow an open door to fall rapidly. Property damage or serious personal injury could result. Do not use the manual release knob to pull the door open or closed...

27 MAINTENANCE OF YOUR OPENER SYSTEM Test door opener monthly. The garage door MUST reverse on contact with a 1 inch high solid test ob-ject on the floor. If adjusting either the force or the limit of travel, retest the door opener. Failure to ad-just the opener properly may cause severe injury of d...

28 TROUBLE SHOOTING SECTION SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Opener won’t work from wall button or radio control. No power to opener. Short circuit in wires to opener or wall button. Motor Protector trips open due to ex-cessive use. Check cord to outlet, wall switch and circuit breaker. Isol...

29 Parts Breakdown Rail Assembly – All Models #. Part # Description # Per Unit #. Part # Description # Per Unit 1a. 282903 Rail Angle, R.H. (7’) 1 14. 220958 Front Rail Bracket 1 1b. 282904 Rail Angle, L.H. (7’) 1 15. 240956 Door Bracket 1 2. 309957 Trolley Assembly 1 16. 308968 5/16x1/2” Clevis Pin...

30 Parts Breakdown Power Head Assembly And Accessories – All Models #. Part # Description Per Unit #. Part # Description # Per Unit 1. 157167 Frame 1 18. 157166 Wired Sensor Mounting Bracket 2 2. 292123 or 291385 Motor – 1/2 H.P. 1 18a. 157159 Wireless Sensor Wall Mounting Bracket 2 2a. 291386 or 29...

31 QUANTUM ACCESSORIES Three Button mini/visor Transmitter Part# 302083 Controls up to 6 doors or wireless ac-cessories. Includes visor clip. Wired Deluxe Wall Station Part# 306135 Allows independent door up/down con-trol and overhead light on/off control. Unit will fit over a standard electrical ou...

32 Questions? For quick answers and helpful advice, Call Toll Free 1-888-827-3667 Cut Template to Aid in Keyless Entry Installation (See Step 31) Wayne-Dalton Corp. P.O. Box 67 Mt. Hope, OH 44660 1-888-827-3667 LIMITED LIFETIME WARRANTY The Manufacturer warrants that the Quantum™ garage door opener ...