Teledyne P/NM70946 - Manual

Teledyne P/NM70946

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Table of Contents:

  • Page 2 – i i; Model Ultr; Copyright © 1999 Teledyne Analytical Instruments; Warranty
  • Page 3 – iii; Trace Oxygen Analyzer
  • Page 4 – i v; Tracking the O
  • Page 6 – v i; COMBUSTIBLE GAS USAGE WARNING; DANGER
  • Page 7 – Introduction; Overview
  • Page 8 – Versatile analysis over a wide range of applications.; Model Designations; Standard model for sample under pressure; Ultra Trace 3000-V: Instrument configured for Vacuum Service
  • Page 9 – change the specific function performed by the analyzer:; Figure 1-1: Model Ultra Trace 3000 Front Panel; Analyze; Perform analysis for oxygen content of a sample gas.; System; Span calibrate the analyzer.; Zero; Zero calibrate the analyzer.
  • Page 10 – Set the alarm setpoints and attributes.; CAUTION: The power cable must be unplugged to fully
  • Page 11 – The rear panel, shown in Figure 1-2, contains the gas and electrical; Figure 1-2: Model Ultra Trace 3000 Rear Panel; Power Connection; Universal AC power source.; Gas Inlet and Outlet; One inlet and one exhaust out.; Analog Outputs
  • Page 12 – Note: If you require highly accurate Auto-Cal timing, use external
  • Page 13 – Operational Theory; The analyzer is composed of three subsystems:; Micro-Fuel Cell Sensor; The oxygen sensor used in the Model Ultra Trace 3000 series is a
  • Page 14 – The Micro-Fuel Cell is a cylinder only 11⁄4 inches in diameter and 11⁄4
  • Page 15 – Pb
  • Page 16 – In the absence of oxygen, no current is generated.
  • Page 17 – The TEC module is a solid-state semiconductor heat – pump. Passing
  • Page 18 – Sample System
  • Page 19 – -Standard Model Ultra Trace 3000
  • Page 20 – Electronics and Signal Processing; The Model Ultra Trace 3000 Oxygen Analyzer uses an 8031 microcon-
  • Page 21 – Figure 2-7: Block Diagram of the Model Ultra Trace 3000 Electronics; Concentration
  • Page 22 – In the presence of oxygen the cell generates a current. A current to
  • Page 23 – Installation; Installation of the Model Ultra Trace 3000 Analyzer includes:; Unpacking the Analyzer; The Model Ultra Trace 3000 is for indoor use in a general purpose
  • Page 24 – Figure 3-1: Front Panel of the Model Ultra Trace 3000; for proper air flow for TEC fun.; Failure to provide such a clearance will cause damage to the TEC; Figure 3-2: Required Front Door Clearance; Hinge
  • Page 25 – Rear Panel Connections; Figure 3-3 shows the Model Ultra Trace 3000 rear panel. There are; Figure 3-3: Rear Panel of the Model Ultra Trace 3000; The unit is manufactured with; SAMPLE IN: In the standard model, gas connections are made at the; SAMPLE IN; and; EXHAUST OUT; connections. Calibration gases must be
  • Page 26 – bypass in the sampling system upstream of the analyzer input.; VACUUM SERVICE: If the sample pressure is at atmospheric or; contact with fingers, tools or clothing during normal operation.; Primary Input Power; The power cord receptacle and fuse block are located in the same; CAUTION: Power is applied to the instrument's circuitry as; The universal power supply requires a 85–250 V ac, 47-63 Hz power; Fuse Installation: The fuse block, at the right of the power cord
  • Page 27 – 0-Pin Equipment Interface Connector; Figure 3-4: Equipment Interface Connector Pin Arrangement; Analog Outputs: There are four DC output signal pins—two pins per
  • Page 28 – Pin Contact
  • Page 29 – Table 3-3: Remote Calibration Connections; Pin
  • Page 30 – Note: The Remote Valve connections (described below) provides; Range ID Relays: Four dedicated Range ID relay contacts. The first
  • Page 31 – The voltage from these outputs is nominally 0 V for the OFF and
  • Page 32 – Installing the Micro-Fuel Cell
  • Page 33 – COLLAR
  • Page 34 – Bag the sensor in nitrogen during this time
  • Page 35 – Operation; Once the analyzer has been installed, it can be configured for your
  • Page 36 – Enter
  • Page 37 – The; The subfuctions of the; : Used to define an automatic calibration sequence; : Security can be established by choosing a 5 digit; PSWD; Figure 4-1: Hierarchy of Functions and Subfunctions
  • Page 38 – TETAI; : Logging out prevents unauthorized tampering with; More; : The instrument performs a self-diagnostic test to
  • Page 39 – In the first line, TRACK or HOLD should be blinking. The operator
  • Page 42 – T E T A I; Characters Available for Password Definition:; A A A A A
  • Page 43 – PSWD Logout More; Logout; Protected Until
  • Page 44 – Version Self—Test; Self–Test; RUNNING DIAGNOSTIC; OK; Press Any Key
  • Page 45 – The response time on the most sensitive range (ppb range) is user; Calibration of the Analyzer; Span Gas Calibration; The recommended span gas concentration is between 7.0 to 9.0 ppm
  • Page 46 – Auto Mode Zeroing; arrow keys to toggle between; AUTO
  • Page 47 – NOTE: It takes several seconds for the true; value to display. Wait; is sufficiently close to zero; Slope; Cell Failure
  • Page 48 – Auto Mode Spanning; Span
  • Page 49 – Manual Mode Spanning
  • Page 51 – Switching of Sample Streams; The Model Ultra Trace 3000 may be used to monitor more than one; Special Notes on Hydrogen Gas Stream; The standard oxygen cell, Model B-2CXL, though tested in nitrogen; The Model Ultra Trace 3000 is equipped with 2 fully adjustable con-
  • Page 53 – Alarm; AL—1 AL—2; Alarms
  • Page 54 – The Model Ultra Trace 3000 is set at the factory to default to; H—10 ppm Mode—AUTO
  • Page 56 – Signal Output; Voltage Signal
  • Page 57 – L O
  • Page 59 – Maintenance; Routine Maintenance; The B-2CXL Micro-Fuel Cell is a sealed electrochemical transducer
  • Page 60 – CELL FAIL/ ZERO HIGH
  • Page 61 – Remove power to the instrument by unplugging the power cord
  • Page 62 – Note: Evidence of damage due to tampering or mishandling will
  • Page 63 – Fuse Replacement; Place small screwdriver in notch, and pry cover off, as shown in; Figure 5-2: Removing Fuse Block from Housing; To change between American and European fuses, remove the
  • Page 64 – System Self Diagnostic Test; Power; Major Internal Components; WARNING: SEE WARNINGS ON THE TITLE PAGE OF THIS
  • Page 65 – TEC cooler assembly; See the drawings in the Drawings section in back of this manual; To detach the rear panel, remove only the 14 screws marked with an X.; Cleaning
  • Page 66 – Troubleshooting; The analyzer may have been calibrated in an inaccurate fashion.
  • Page 67 – Appendix; Packaging: General Purpose; Autoranging with range ID output.; Alarms: One system-failure alarm contact to detect; power failure or sensor-zero and span failure.
  • Page 68 – For 0-250 ppb range accuracy is as follows:
  • Page 69 – Teledyne Analytical Instruments
  • Page 70 – Piping Diagram
  • Page 71 – Ultra Trace 3000 SERIES ANALYZERS; APPLICATION NOTES ON; A usable flow rate for a 3000 series analyzer is one which can be; CELL PRESSURE CONCERNS:
  • Page 72 – To improve the system response, a by-pass can be added to increase
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i

Trace Oxygen Analyzer

Teledyne Analytical Instruments

OPERATING INSTRUCTIONS FOR

Model

Ultra Trace 3000

Oxygen Analyzer

HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS MONITORING
SYSTEM.

PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.

HAZARDOUS VOLTAGES EXIST ON CERTAIN COMPONENTS INTERNALLY WHICH MAY PERSIST
FOR A TIME EVEN AFTER THE POWER IS TURNED OFF AND DISCONNECTED.

ONLY AUTHORIZED PERSONNEL SHOULD CONDUCT MAINTENANCE AND/OR SERVICING. BEFORE
CONDUCTING ANY MAINTENANCE OR SERVICING CONSULT WITH AUTHORIZED SUPERVISOR/
MANAGER.

DANGER

P/N M70946

12/10/99

ECO # 99-0483

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Summary

Page 2 - i i; Model Ultr; Copyright © 1999 Teledyne Analytical Instruments; Warranty

i i Model Ultr a T ace 3000 Teledyne Analytical Instruments Copyright © 1999 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may be reproduced, transmitted, tran- scribed, stored in a retrieval system, or translated into any other language or computerlanguage in whole or ...

Page 3 - iii; Trace Oxygen Analyzer

iii Trace Oxygen Analyzer Teledyne Analytical Instruments Specific Model Information The instrument for which this manual was supplied may incorporate one or more options not supplied in the standard instrument. Commonly availableoptions are listed below, with check boxes. Any that are incorporated ...

Page 4 - i v; Tracking the O

i v Model Ultr a T ace 3000 Teledyne Analytical Instruments Table of Contents 1 Introduction 1.1 Overview ........................................................................ 1-11.2 Typical Applications ....................................................... 1-11.3 Main Features of the Analyzer ...

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