Teledyne MODEL T703 - Manual

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Page 3 – NOTICE OF COPYRIGHT
Page 4 – ii
Page 5 – SAFETY MESSAGES
Page 6 – iv
Page 7 – WARRANTY; COVERAGE; CAUTION – Avoid Warranty Invalidation; Primer on Electro-Static Discharge
Page 8 – vi
Page 9 – vii; ABOUT THIS MANUAL; STRUCTURE; Rev Name/Description; Note; Part I
Page 10 – viii; REVISION HISTORY; Initial Release
Page 11 – ix; TABLE OF CONTENTS
Page 13 – xi; Verifying and Calibrating the T703’s O
Page 14 – xii
Page 15 – xiii; Troubleshooting the O
Page 16 – xiv; LIST OF FIGURES
Page 17 – xv; LIST OF TABLES; T703 Specifications for O
Page 18 – xvi; LIST OF APPENDICES; APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION
Page 19 – PART I
Page 21 – T703 CALIBRATOR OVERVIEW; NOTE; SECTION I – GENERAL INFORMATION; INTRODUCTION
Page 22 – SECTION II – OPERATING INSTRUCTIONS; Calibrator; SECTION III – TECHNICAL INFORMATION
Page 23 – SPECIFICATIONS AND APPROVALS; SPECIFICATIONS
Page 24 – Table 2-2: T703 Specifications for Ozone Generator; CE MARK COMPLIANCE; EMISSIONS COMPLIANCE; SAFETY COMPLIANCE; The Teledyne API’s T703 Photometric O
Page 25 – GETTING STARTED; UNPACKING AND INITIAL SETUP; Remove the set-screw located in the top, center of the Front panel.; See; CAUTION – Avoid Damage to the Instrument
Page 27 – VENTILATION CLEARANCE; be sure to leave sufficient ventilation clearance.; AREA; Back of the instrument; T703 Front Panel Layout
Page 28 – Display Screen and Touch Control Description; Field Description/Function
Page 29 – Display/Touch Control Screen Mapped to Menu Charts
Page 30 – T703 Rear Panel Layout
Page 31 – T703 Internal Layout – Top View
Page 32 – T703 Pneumatic Diagram
Page 33 – ELECTRICAL CONNECTIONS; WARNING; DO NOT LOOK AT THE PHOTOMETER UV LAMP.
Page 34 – 2 3 4 5 6 7 8 D; Status Output Connector; The pin assignments for the Status Outputs are:; Table 3-3: Status Output Pin Assignments
Page 35 – CONNECTOR INPUT
Page 36 – T703 Digital Control Input Connectors
Page 37 – CONTROL OUTPUTS; T703 Digital Control Output Connector; The pin assignments for the control outputs are:; Table 3-5: T703 Control Input Pin Assignments; STATUS DEFINITION; Emitter BUSS
Page 39 – PNENUMATIC CONNECTIONS; Basic Pneumatic Setup of T703
Page 41 – INITIAL OPERATION; The calibrator should automatically switch to; STANDBY; mode after completing the boot-up sequence.
Page 43 – MESSAGE MEANING
Page 45 – GENERATOR
Page 46 – Push the regulator knob back in to lock.; Location of Pressure Regulator Adjustment Knob
Page 47 – FREQUENTLY ASKED QUESTIONS AND; FAQ’S; ENTR; GLOSSARY; Term Description/Definition; same as 10BaseT except ten times faster (100 Mbps)
Page 51 – OPTIONAL HARDWARE AND SOFTWARE; CAUTION; COMMUNICATION OPTIONS; Option Type Description; Ethernet
Page 52 – NIST TRACEABLE, PRIMARY STANDARD CERTIFICATION
Page 53 – PART II
Page 55 – OPERATING THE T703 CALIBRATOR
Page 56 – A variety of; TEST FUNCTIONS; To view these; or; Test Functions; will scroll at; TEST MEASUREMENT; ACT=GENERATE XX PPB O3
Page 57 – OVERVIEW OF OPERATING MODES; MODE MEANING; mode is being used to configure the calibrator.
Page 58 – STANDBY MODE; Some functions under the; STBY
Page 59 – GENERAL INFORMATION ABOUT THE GENERATE MODE; mode the Zero Air Pump (if enabled) and; AUTO: BASIC GENERATION OF CALIBRATION GAS; The T703 will now enter; GENERATE
Page 60 – AUTOMATIC CALIBRATION SEQUENCES; SEQ: PROGRAMMING CALIBRATION SEQUENCES; NAME; ATTRIBUTE NAME; Table 6-4: Calibration SEQUENCE Step Instruction; INSTRUCTION NAME; Puts the instrument into
Page 63 – REPEAT COUNTER; To set th; e REPEAT COUNTER
Page 67 – CC INPUT
Page 68 – CC OUTPUT
Page 69 – Table 6-5: Sequence Progress Reporting Mode; MODE; DESCRIPTION; STEP
Page 70 – INSERT STEP; submenu by pressing:
Page 71 – step that; EXIT; ZERO
Page 73 – To insert an; EXECSEQ
Page 76 – Scrolls back and forth between
Page 77 – SETUP
Page 78 – The T703 has a time of day clock that supports the; DURATION; step of the calibration sequence feature, time of; returns to
Page 80 – PASS; menu item, the system will prompt the user
Page 81 – password enables the; mode
Page 82 – T703 the TEST CHANNEL Connector; To configure the analyzer’s; , set the electronic signal type of each channel and calibrate the; TEST CHANNEL; function to be output on the channel.
Page 84 – to the list of Test Functions viewable via the Front Panel Display.
Page 85 – Channel and select a function press:; discards the new
Page 86 – RANGE SPAN
Page 90 – AUTO CAL; OFF; ENTR accepts; ignores the; To calibrate the outputs as a group with the; AOUTS CALIBRATION
Page 91 – matched to the characteristics of the recording device.
Page 93 – Setup for Calibrating the TEST CHANNEL
Page 95 – AIN CALIBRATION
Page 96 – STD PRESS; VARS
Page 98 – OPERATING THE T703 CALIBRATOR AS AN O; PHOTOMETER; To convert the T703 from an O; Minimum input gas flow for
Page 101 – is a combination of several parameters:; LEVEL
Page 102 – find the; LVL
Page 105 – associated with LEADS; communicate status over the serial data port; STATUS BLOCKS
Page 106 – OPERATING THE T703 OVER THE SERIAL I/O; USING THE ANALYSER’S COMMUNICATION PORTS; The T703 is equipped with two serial communication ports, labeled
Page 107 – ASSIGNMENTS
Page 112 – COM; menu. This test sends a string of
Page 114 – Table 7-2: Terminal Mode Software Commands; COMMAND Function; Erases the entire command line.
Page 115 – COMMAND COMMAND; are all valid integers.
Page 117 – SECURITY MODE
Page 118 – REMOTE ACCESS BY MODEM; Once the cable has been connected, check to make sure:; MODEM ENABLE; communication mode is turned; ON; To change this setting press:
Page 119 – If there is a problem initializing the; “MODEM NOT INITIALIZED”; Continue pressing
Page 120 – MULTIDROP RS-232 SET UP; NO power; A Primer on Electro-Static Discharge
Page 121 – Ensure jumper is
Page 122 – RS-485 CONFIGURATION OF COM2; INET; submenu is used to manage and configure the Ethernet; LED FUNCTION; On when connection to the LAN is valid.
Page 125 – INSTRUMENT IP; and; SUBNET MASK; parameters
Page 126 – addresses by pressing:
Page 127 – HOSTNAME; Teledyne API T703 calibrators is
Page 128 – APICOM REMOTE CONTROL PROGRAM; standing in front of the instrument.; APICOM Remote Control Program Interface
Page 131 – T703 CALIBRATION AND VERIFICATION; VERIFYING AND CALIBRATING THE T703’S O; external source of O
Page 133 – PHOTOMETER PERFORMANCE
Page 134 – OFFSET
Page 136 – PHOTOMETER DARK CALIBRATION; Yes
Page 137 – PHOTOMETER BACKPRESSURE CALIBRATION
Page 138 – CALIBRATING THE O; GENERATOR CALIBRATION TABLE
Page 139 – GENERATOR CALIBRATION POINTS; To view these calibration points, press:
Page 141 – To delete an existing calibration point, press:
Page 142 – GENERATOR CALIBRATION POINTS ON / OFF; To enable or disable an existing calibration point, press:
Page 143 – To run the automatic O
Page 144 – T703 GAS PRESSURE SENSOR CALIBRATION; Regulator Pressure Sensor; Pressure Calibration Monitor Points
Page 145 – Generator Pressure Monitor Point Physical Location– T703
Page 146 – SENSORS; Turn off the calibrator and open the top cover.
Page 147 – T703 GAS FLOW CALIBRATION; T703 REGULATOR PRESSURE TO OUTPUT FLOW
Page 148 – During the; photometer; To perform a; PHOTO FLOW
Page 149 – Output Flow Calibration Monitor Point
Page 150 – and the AC dry air pump
Page 151 – PART III
Page 153 – THEORY OF OPERATION; PNEUMATIC OPERATION; Location of Gas Flow Control Assemblies
Page 154 – REG PRESSURE; called; PHOTO SPRESS; displayed on the front panel.
Page 155 – ELECTRONIC OPERATION; T703 Electronic Block Diagram
Page 156 – T703 CPU Board Annotated
Page 158 – Relay Board PCA with AC Relay Retainer Removed; generator and photometer options.
Page 159 – Heater Control Loop Block Diagram.; Generator Lamp Heater; Status LED Locations – Relay PCA
Page 160 – LED COLOR; The most important of the status LEDs on the relay board is the red I
Page 162 – C Data Bus
Page 163 – RELAY PCA; T703 Power Distribution Block diagram
Page 164 – Location of the AC Configuration Jumper for the Dry Air Pump
Page 165 – FRONT PANEL TOUCHSCREEN/DISPLAY INTERFACE
Page 166 – SOFTWARE OPERATION; Windo ws CE; CA LI BR ATO R; Schematic of Basic Software Operation
Page 167 – GENERATOR OPERATION; GENERATION; ) instead of the usual two found in normal oxygen (O; Generator Internal Pneumatics; hv
Page 168 – Generator Valve and Gas Fixture Locations; GENERATOR ELECTRONIC OPERATION; Electronically the O
Page 169 – Generator Electronic Block Diagram
Page 170 – Generator Temperature Control; In order to operate at peak efficiency the UV lamp of the T703’s O; UV Lamp; Generator Temperature Thermistor and DC Heater Locations
Page 171 – PHOTOMETER OPERATION; Concentration; LC; ln; at STP
Page 172 – inHg; TIME INDEX
Page 173 – CYCLE REPEAT EVERY 6 SECONDS; Photometer Gas Flow – Measure Cycle
Page 174 – Photometer Gas Flow – Reference Cycle
Page 175 – Photometer Absorption Path
Page 176 – Photometer Layout – Top Cover Removed
Page 177 – Motherboard; Photometer; CPU Card; Photometer Electronic Block Diagram; Photometer Temperature Control; PHOTO LAMP TEMP
Page 178 – generator assembly measure; - The flow rate of gas through the photometer measured in LPM.; the same as
Page 179 – MAINTENANCE SCHEDULE & PROCEDURES; MAINTENANCE SCHEDULE
Page 181 – Zero Air (Diluent Gas; Reference
Page 183 – PERFORMING LEAK CHECKS
Page 184 – Pneumatic setup for performing Pressure Leak Checks; Remove the instrument cover
Page 185 – Pneumatic Setup for Performing Pressure Leak Checks
Page 186 – CLEANING OR REPLACING THE ABSORPTION TUBE; when cleaning or replacing the absorption tube may be required.; REBUILDING THE DRY AIR PUMP
Page 187 – PHOTOMETER UV SOURCE LAMP ADJUSTMENT; PHOTO REFERENCE; test function value drops below 3000 mV.; UV DETECTOR GAIN ADJUST POT; Replace the cover on the analyzer.
Page 188 – PHOTOMETER UV SOURCE LAMP REPLACEMENT; MAXIMUM
Page 189 – ADJUSTMENT OR REPLACEMENT OF OZONE
Page 191 – GENERAL TROUBLESHOOTING & REPAIR; GENERAL TROUBLESHOOTING; deviations from the factory values and take corrective action.
Page 192 – CLR
Page 194 – Table 11-1: Front Panel Warning Messages; WARNING FAULT
Page 195 – TEST FUNCTION; O3 GEN REFERENCE WARNING
Page 196 – Test Functions - Indicated Failures; PHOTO LAMP TEMP WARNING; Contamination of the Zero Air supply.
Page 197 – Example of Signal I/O Function
Page 198 – USING THE ANALOG OUTPUT TEST CHANNEL; Table 11-3: Test Channel Outputs as Diagnostic Tools
Page 199 – USING THE INTERNAL ELECTRONIC STATUS LEDS; C bus and Relay; C Bus Watchdog Status LEDs; The most important is D1 (see, which indicates the health of the I; C bus Health; Menu Signal I/O to identify hardware
Page 200 – Status LEDs; Relay PCA Status LEDS Used for Troubleshooting
Page 201 – SUBSYSTEM CHECKOUT; Test Channel D
Page 202 – Location of DC Power Test Points on Relay PCA
Page 203 – Table 11-7: DC Power Supply Acceptable Levels; Ret; C BUS
Page 204 – GENERATOR PRESSURE /FLOW SENSOR; This assembly is only present in calibrators with O
Page 205 – PHOTOMETER PRESSURE SENSOR:
Page 207 – FULL SCALE OUTPUT OF VOLTAGE RANGE; DIAG; PIN; SPARE
Page 208 – CONNECTOR
Page 211 – BOX TEMP
Page 212 – SIGNAL; TROUBLESHOOTING THE O; Readings at Zero
Page 213 – Readings
Page 215 – between Pins 1 and 2 on the cable connector.
Page 216 – TROUBLE SHOOTING THE OPTIONAL O
Page 217 – REPAIR PROCEDURES; Disconnect the pneumatic connection from the flow assembly.; Critical Flow Restrictor Assembly Disassembly
Page 218 – output, serial port and other settings before replacing the DOM; TECHNICAL ASSISTANCE; USA
Page 219 – A PRIMER ON ELECTRO-STATIC DISCHARGE; HOW STATIC CHARGES ARE CREATED; Triboelectric Charging; pellets during shipment can also build; Table 12-1: Static Generation Voltages for Typical Activities; MEANS OF GENERATION; Walking across nylon carpet
Page 220 – HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE; Semiconductor Reliability News; Table 12-2: Sensitivity of Electronic Devices to Damage by ESD; DAMAGE SUSCEPTIBILITY VOLTAGE; Potentially damaging electro-static discharges can occur:
Page 221 – COMMON MYTHS ABOUT ESD DAMAGE; I didn’t feel a shock so there was no electro-static discharge; : The human nervous system is not able; I didn’t touch it so there was no electro-static discharge; : Electro Static charges are fields whose; It still works so there was no damage; : Sometimes the damaged caused by electro-static discharge can; Static Charges can’t build up on a conductive surface; : There are two errors in this statement.; BASIC PRINCIPLES OF STATIC CONTROL; Basic anti-ESD Work Station
Page 222 – Simply touching a grounded piece of metal is insufficient; . While this may temporarily bleed off static
Page 223 – MAINTENANCE
Page 225 – DO NOT; component/assembly directly; In either case wait several seconds.
Page 227 – APPENDIX A – Version Specific Software Documentation
Page 229 – Main Menu
Page 230 – NOT; PRIMARY SETUP MENU - Basics
Page 231 – PRIMARY SETUP Menu - SEQUENCE CONFIGURATION Submenu
Page 232 – See SECONDARY SETUP Menu
Page 233 – SECONDARY SETUP Menu DIAG Submenu – Basics
Page 234 – SECONDARY SETUP Menu DIAG Submenu – GAS CONFIGURATION
Page 237 – MODELS T703, 703E SETUP VARIABLES FOR LATEST REVISION
Page 238 – Minimum flow rate that indicates O
Page 241 – Dasibi emulation version only.
Page 242 – APPENDIX A-3: Warnings and Test Functions
Page 245 – C address 44 hex
Page 248 – APPENDIX A-5: Terminal Command Designators; TERMINAL KEY ASSIGNMENTS
Page 249 – APPENDIX B - Spare Parts
Page 250 – This page intentionally left blank.
Page 251 – T703 Spare Parts List; PARTNUMBER
Page 252 – REGULATOR
Page 253 – Units; Recommended Spare Parts Stocking Level: Standard; Part Number
Page 255 – TELEDYNE API CUSTOMER SERVICE; If ozone generator option installed.; What is measured O
Page 257 – APPENDIX D – Wire List and Electronic Schematics
Page 259 – T703 Interconnect List
Page 264 – CH
Page 265 – PCA, UV DETECTOR PREAMP; PCA VERSION TABLE
Page 269 – Teledyne API
Page 281 – Backlight Brightness Control
Page 282 – Configuration Select
Page 284 – LVDS, Transmitter Board; From ICOP CPU
Page 285 – PRINTED DOCUMENTS ARE UNCONTROLLED

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OPERATOR’S MANUAL

MODEL T703

PHOTOMETRIC O

CALIBRATOR

9480 CARROLL PARK DRIVE

SAN DIEGO, CALIFORNIA 92121-5201

USA

Toll-free Phone: 800-324-5190

Phone: 858-657-9800

Fax: 858-657-9816

Email:

Website:

07223B DCN6378

Teledyne Advanced Pollution Instrumentation

10 February 2012

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Summary

Page 3 - NOTICE OF COPYRIGHT

i A BOUT T ELEDYNE A DVANCED P OLLUTION I NSTRUMENTATION (TAPI) Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, conti...

Page 4 - ii

Page 5 - SAFETY MESSAGES

Teledyne API T703 Calibrator Operation Manual Table of Contents iii SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a safety al...