Teledyne M300EM - Manual

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Page 3 – SAFETY MESSAGES; WARNING: Electrical Shock Hazard
Page 4 – ii; This page intentionally left blank.
Page 5 – WARRANTY; Primer on Electro-Static
Page 6 – Teledyne API – Technical Manual - Model 300E Family CO Analyzers; iv
Page 7 – ABOUT THIS MANUAL; Rev; Manual; NOTE
Page 8 – REVISION; Revision
Page 9 – vii
Page 10 – viii
Page 11 – ix; TABLE OF CONTENTS
Page 13 – xi
Page 14 – xii
Page 15 – xiii
Page 16 – xiv
Page 17 – xv
Page 18 – xvi; LIST OF FIGURES; Internal Layout – M300EM with CO
Page 19 – xvii
Page 20 – xviii; M300E/EM – Internal Pneumatics with O; LIST OF TABLES; CO
Page 21 – xix
Page 22 – xx
Page 23 – PART I
Page 25 – INTRODUCTION; M300E FAMILY OVERVIEW
Page 26 – ADDITIONAL DOCUMENTATION
Page 27 – USING THIS MANUAL; This manual has the following structure:; PART I – GENERAL INFORMATION
Page 28 – PART II – OPERATING INSTRUCTIONS; and; PART III – TECHNICAL INFORMATION
Page 29 – SPECIFICATIONS AND APPROVALS; SPECIFICATIONS
Page 30 – EPA EQUIVALENCY DESIGNATION
Page 31 – TUV DESIGNATION; EMISSIONS COMPLIANCE
Page 33 – GETTING STARTED; M300E/EM ANALYZER LAYOUT; Front Panel Layout
Page 34 – Rear Panel Layout; REAR PANEL LABEL; SAMPLE; Pressure Span
Page 35 – Internal Layout – M300E
Page 37 – Optical Bench Layout
Page 39 – UNPACKING THE M300E/EM ANALYZER; under Customer Support > Return Authorization.; CAUTION; CAUTION – Avoid Warranty Invalidation; A Primer on Electro-Static Discharge
Page 40 – VENTILATION CLEARANCE; ELECTRICAL CONNECTIONS; POWER CONNECTION
Page 41 – ANALOG OUTPUT CONNECTIONS; Output A3 is only used on the M300E/EM if the optional CO; Analog Output Connector; PIN; CONNECTING THE STATUS OUTPUTS
Page 42 – Status Output Connector
Page 43 – CONNECTING THE CONTROL INPUTS; CONTROL IN; on the analyzer’s rear panel.; Control Input Connector; VDC output
Page 44 – CONNECTING THE SERIAL PORTS; CONNECTING TO A MULTIDROP NETWORK; PNEUMATIC CONNECTIONS; ENERAL; follow the safety guidelines described there.; CALIBRATION GASES; Zero Air; If the analyzer is NOT equipped with the optional CO
Page 45 – Span Gas; NOMINAL
Page 46 – PNEUMATIC CONNECTIONS TO M300E/EM BASIC CONFIGURATION; area or shelter surrounding the instrument.
Page 47 – Sample Gas Source; Calibration Gas Sources
Page 48 – Input Gas Venting; No more than 2m long and; Exhaust Outlet; A maximum of 10 meters long; INITIAL OPERATION
Page 49 – STARTUP
Page 50 – WARM UP; NAME; WARNING MESSAGES; To view and clear warning messages, press:
Page 52 – FUNCTIONAL CHECK; instrument left the factory.
Page 53 – INITIAL CALIBRATION OF THE M300E/EM; Final Test and Validation Data Sheet; DUAL; INTERFERENTS FOR CO
Page 55 – Dilution Ratio Set Up
Page 56 – Set CO Span Gas Concentration
Page 57 – Zero/Span Calibration
Page 58 – SENSOR CALIBRATION PROCEDURE; If your M300E/EM is equipped with the optional O; If your M300E/EM is equipped with the optional CO; The M300E/EM Analyzer is now ready for operation
Page 59 – FREQUENTLY ASKED QUESTIONS; FAQ’S
Page 60 – GLOSSARY; Term Description/Definition; cubic centimeter
Page 63 – OPTIONAL HARDWARE AND SOFTWARE; OPTION; OPTION NUMBER
Page 64 – M300E/EM with Carrying Strap Handle and Rack Mount Brackets
Page 65 – Current Loop Option Installed on the Motherboard; CONVERTING CURRENT LOOP ANALOG OUTPUTS TO STANDARD; Remove the screw located in the top, center of the front panel.
Page 66 – GENERAL INFORMATION RELATED TO ALL VALVE OPTIONS; Gas Flow Rate; The minimum span gas flow rate required is 800 cm; Valve Control; DIAG; Menu
Page 67 – Internal Pneumatic Flow OPT 50A – Zero/Span Valves; MODE VALVE
Page 68 – Pneumatic Connections – Option 50A: Zero/Span Calibration Valves
Page 69 – Internal Pneumatic Flow OPT 50B – Zero/Span/Shutoff Valves
Page 70 – Pneumatic Set Up; SAMPLE GAS SOURCE:
Page 72 – Pneumatic Connections – Option 50H: Zero/Span Calibration Valves; and ideally should equal ambient atmospheric pressure.; CALIBRATION GAS SOURCES:; EXHAUST OUITLET
Page 73 – ZERO/SPAN/SHUTOFF WITH INTERNAL ZERO AIR SCRUBBER; Scrubber
Page 74 – Pneumatic Connections – Option 50E: Zero/Span Calibration Valves
Page 75 – COMMUNICATION OPTIONS; DESCRIPTION; M300E/EM Multidrop Card Seated on CPU above Disk on Module
Page 76 – M300E/EM Ethernet Card
Page 77 – SECOND GAS SENSORS; Theory of Operation - Paramagnetic measurement of O; present, the more the mirror; Oxygen Sensor - Principle of Operation
Page 78 – Operation within the M300E/EM Analyzer; CAL; Pneumatic Operation of the O
Page 79 – Sensor - Available Ranges; THEORY OF OPERATION; NDIR measurement of CO
Page 80 – Pneumatic Operation of the CO
Page 81 – M300E/EM – Internal Pneumatics with CO; Electronic Operation of the CO; The CO
Page 82 – Concentration Alarm Relay
Page 84 – SPECIAL FEATURES; DILUTION RATIO OPTION; COMM; ports that alter the; SECOND LANGUAGE SWITCH
Page 85 – PART II
Page 87 – BASIC OPERATION; OVERVIEW OF OPERATING MODES; Mode Field; Concentration Field; MODE EXPLANATION; AUTOCAL
Page 88 – SAMPLE MODE; A variety of
Page 89 – Test Functions Defined
Page 90 – how to view and clear warning messages.; List of Warning Messages; MEANING; operational parameters.
Page 91 – CALIBRATION MODE
Page 92 – SETUP MODE; The
Page 93 – CFG; SETUP; ACAL
Page 94 – PASS; menu item, the system will prompt the user; Password Levels; PASSWORD
Page 97 – Setting the internal Clock’s Time and Day; The M300E/EM has a time of day clock that supports the; DURATION; step of the automatic calibration (
Page 98 – Adjusting the Internal Clock’s Speed; to speed up or slow down the clock by a fixed amount every day.; VARS
Page 99 – PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING; M300E Family Physical range by Model
Page 100 – ANALOG OUTPUT RANGES FOR CO CONCENTRATION; Analog Output Connector Pin Out
Page 101 – REPORTING RANGE; well as separate electronic signal levels.
Page 102 – RNGE; When the single range mode is selected (; To select; SNGL; range mode and to set the upper limit of the range, press:
Page 105 – AUTO; Toggle these keys to
Page 106 – The M300E/EM can display concentrations in parts per million (10; C as the reference temperature); MUST
Page 107 – Using the dilution ratio option is a 4-step process:; UNDILUTED; sample gas or has an appropriately lower actual concentration.; IS NOT; routed through the dilution system.
Page 109 – ADVANCED FEATURES; IDAS STATUS; Off
Page 110 – IDAS STRUCTURE; iDAS Channels
Page 111 – DEFAULT IDAS CHANNELS; By default, the last 800 hourly averages are stored.; SLPCHG
Page 112 – Default iDAS Channel Setup
Page 114 – Translates to the following configuration:
Page 115 – Editing iDAS Data Channel Names
Page 116 – Editing iDAS Triggering Events; particular warning occurrs.
Page 117 – Editing iDAS Parameters; SLOPE
Page 119 – Editing Sample Period and Report Period; is only used when the iDAS parameter’s sample mode is set for
Page 120 – Report Periods in Progress When Instrument Is Powered Off
Page 121 – Editing the Number of Records; ENTR; To set the; NUMBER OF RECORDS
Page 122 – RS-232 Report Function; To enable automatic
Page 123 – Enabling/Disabling the HOLDOFF Feature; The iDAS; feature is active is determined by the value of the internal; To set the length of the; HOLDOFF
Page 124 – The Compact Report Feature; COMPACT DATA REPORT; The Starting Date Feature; STARTING DATE; DISABLING/ENABLING DATA CHANNELS
Page 125 – REMOTE IDAS CONFIGURATION; iDAS Configuration Using APICOM; APICOM User Interface for Configuring the iDAS
Page 126 – iDAS Configuration Using Terminal Emulation Programs; iDAS Configuration Through a Terminal Emulation Program; Both of the above steps are best started by:
Page 129 – A series of diagnostic tools is grouped together under the
Page 130 – ACCESSING THE DIAGNOSTIC FEATURES; To access the; functions press the following keys:
Page 131 – USING THE M300E/EM ANALYZER’S ANALOG OUTPUTS.; ACCESSING THE ANALOG OUTPUT SIGNAL CONFIGURATION; ALL
Page 132 – ANALOG I/O CONFIGURATION
Page 133 – ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION; RANGE NAME; CURR
Page 135 – CALIBRATION OF THE ANALOG OUTPUTS
Page 136 – Automatic Calibration of the Analog Outputs; To calibrate the outputs as a group with the; AOUTS CALIBRATION; command, select the; CONFIGURATION
Page 138 – Individual Calibration of the Analog Outputs; To use the; AUTO CAL
Page 139 – Setup for Checking / Calibrating DCV Analog Output Signal Levels
Page 141 – Manual Adjustment of Current Loop Output Span and Offset; A current loop option may be purchased for the; from the list of options on the “Output Range” menu).
Page 143 – Alternative Setup Using 250; Voltage across
Page 144 – TURNING AN ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF; To turn the over-range feature on or off, select the
Page 145 – ADDING A RECORDER OFFSET TO AN ANALOG OUTPUT; To add a zero offset to a specific analog output channel, select the; submenu
Page 146 – SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4; TEST CHANNEL IS TURNED OFF.; Maximum test signal value at full scale of test channel output.
Page 147 – TEST; Channel and select; CO MEASURE
Page 148 – AIN CALIBRATION; To perform an analog input calibration, select the
Page 149 – The default settings for; Table 7-11: CO Concentration Alarm Default Settings; ALARM STATUS; SETTING THE M300E CONCENTRATION ALARM LIMITS
Page 151 – REMOTE OPERATION; RS-232 DTE AND DCE COMMUNICATION; DTE devices receive data on pin 2 and transmit data on pin 3.; COMM PORT DEFAULT SETTINGS
Page 153 – COMM PORT BAUD RATE; To select the baud rate of either one of the COMM ports, press:
Page 154 – COMM PORT COMMUNICATION MODES; of
Page 156 – COMM PORT TESTING; menu. This test sends a string of
Page 157 – MACHINE ID; ID
Page 158 – TERMINAL OPERATING MODES; COMPUTER MODE; INTERACTIVE MODE; Help Commands in Terminal Mode; Table 8-2: Terminal Mode Software Commands; COMMAND Function
Page 159 – Command Syntax; COMMAND COMMAND; Data Types; Integer data
Page 160 – Boolean expressions; Status Reporting
Page 161 – COMM Port Password Security; LOGON
Page 162 – MULTIDROP RS-232 SET UP; NO power
Page 163 – CALIBRATOR; Make Sure
Page 164 – RS-485 CONFIGURATION OF COM2; As delivered from the factory,
Page 165 – GND; CPU Connector Pin-Outs for COM2 in RS-485 Mode
Page 166 – REMOTE ACCESS VIA THE ETHERNET; port. Once the Ethernet option is installed and activated, the; INET; LED FUNCTION; When there is port activity, the polling rate is the minimum, 250 ms.; ETHERNET CARD COM2 COMMUNICATION MODES AND BAUD
Page 167 – CONFIGURING THE ETHERNET INTERFACE OPTION USING DHCP; DO NOT CHANGE
Page 169 – MANUALLY CONFIGURING THE NETWORK IP ADDRESSES
Page 170 – DHCP; Continue to Step 2 Below
Page 171 – INSTRUMENT IP; SUBNET MASK; addresses by pressing:
Page 172 – CHANGING THE ANALYZER’S HOSTNAME; HOSTNAME; is the name by which the analyzer appears on your network.
Page 173 – MODBUS SETUP; Instrument firmware with MODBUS capabilities installed.; Actions
Page 174 – REMOTE ACCESS BY MODEM; Once the cable has been connected, check to make sure:
Page 177 – USING THE M300E/EM WITH A HESSEN PROTOCOL; GENERAL OVERVIEW OF HESSEN PROTOCOL; Manual Addendum for Hessen Protocol; HESSEN COMM PORT CONFIGURATION; PARAMETER STANDARD
Page 178 – ACTIVATING HESSEN PROTOCOL
Page 179 – SELECTING A HESSEN PROTOCOL TYPE; TYPE 1
Page 180 – SETTING THE HESSEN PROTOCOL RESPONSE MODE; To select a Hessen response mode, press:
Page 181 – HESSEN PROTOCOL GAS LIST ENTRIES; Gas List Entry Format and Definitions; GAS TYPE
Page 182 – Editing or Adding HESSEN Gas List Entries; To add or edit an entry to the Hessen Gas List, press:
Page 183 – Deleting HESSEN Gas List Entries; To delete an entry from the Hessen Gas list, press:
Page 184 – SETTING HESSEN PROTOCOL STATUS FLAGS
Page 185 – INSTRUMENT ID CODE; The default
Page 186 – APICOM REMOTE CONTROL PROGRAM; standing in front of the instrument.; APICOM Remote Control Program Interface
Page 187 – CALIBRATION PROCEDURES; SECTION 9.1 – BEFORE CALIBRATION
Page 188 – BEFORE CALIBRATION; REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES
Page 189 – DATA RECORDING DEVICES
Page 190 – MANUAL CALIBRATION CHECKS AND CALIBRATION OF; and alters the instrument’s Calibration.; SETUP FOR BASIC CALIBRATION CHECKS AND CALIBRATION; Connect the Sources of Zero Air and Span Gas as shown below.
Page 192 – PERFORMING A BASIC MANUAL CALIBRATION CHECK
Page 193 – PERFORMING A BASIC MANUAL CALIBRATION; If the analyzer’s reporting range is set for the; Setting the Expected Span Gas Concentration
Page 194 – Zero/Span Point Calibration Procedure
Page 195 – MANUAL CALIBRATION WITH ZERO/SPAN VALVES; inlets besides the sample gas inlet.; CALZ; SETUP FOR CALIBRATION USING VALVE OPTIONS
Page 196 – Pneumatic Connections – Option 51B: Zero/Span Calibration Valves
Page 197 – MANUAL CALIBRATION CHECKS WITH VALVE OPTIONS
Page 198 – MANUAL CALIBRATION USING VALVE OPTIONS
Page 200 – Use of Zero/Span Valve with Remote Contact Closure; DISABLED; ZERO; SPAN
Page 201 – Table 9-3: AutoCal Attribute Setup Parameters
Page 202 – MODE AND
Page 205 – AutoCal with Auto or Dual Reporting Ranges Modes Selected
Page 206 – CO CALIBRATION QUALITY; Final Test and Validation Sheet
Page 207 – CALIBRATION OF THE M300E/EM’S ELECTRONIC; DARK CALIBRATION TEST; Performing this calibration returns two offset voltages, one for; and one for; CO REF
Page 208 – PRESSURE CALIBRATION; To cause the analyzer to measure and record a value for; PRES
Page 209 – FLOW CALIBRATION
Page 210 – ELECTRICAL TEST CALIBRATION
Page 211 – CALIBRATION OF OPTIONAL SENSORS; Calibration Setup; Sensor Calibration Set Up
Page 212 – Set O; Set the expected O
Page 213 – Activate O
Page 214 – ZERO/SPAN CALIBRATION; To perform the zero/span calibration procedure:
Page 215 – Set CO
Page 216 – Activate CO
Page 219 – EPA CALIBRATION PROTOCOL; CALIBRATION REQUIREMENTS; Quality Assurance Handbook for Air; CALIBRATION OF EQUIPMENT - GENERAL GUIDELINES; dynamic calibration
Page 220 – CALIBRATION EQUIPMENT, SUPPLIES, AND EXPENDABLES; Data Recording Device; describes the parts that
Page 221 – RECOMMENDED STANDARDS FOR ESTABLISHING TRACEABILITY; in a suitably small uncertainty.
Page 222 – CALIBRATION FREQUENCY; analyzer’s calibration to be acceptable.; Table 10-2: Activity Matrix for Quality Assurance Checks; LEVEL 1 CALIBRATIONS VERSUS LEVEL 2 CHECKS
Page 223 – Table 10-3: Definition of Level 1 and Level 2 Zero and Span Checks; LEVEL 1 ZERO AND SPAN CALIBRATION; ZERO AND SPAN CHECKS; . It is recommended
Page 224 – ZERO/SPAN CHECK PROCEDURES; CALIBRATE; parameter to; PRECISION CHECK; for analyzers; PRECISIONS CALIBRATION
Page 225 – PRECISION CALIBRATION PROCEDURES; AUDITING PROCEDURE; CALIBRATION AUDIT; recorded on the SAROAD form. If data exceeds
Page 226 – SYSTEM AUDIT/VALIDATION; DYNAMIC MULTIPOINT CALIBRATION PROCEDURE; LINEARITY TEST
Page 228 – REFERENCES
Page 229 – PART III
Page 231 – MEASUREMENT METHOD; BEER’S LAW; Equation; MEASUREMENT FUNDAMENTALS
Page 232 – Measurement Fundamentals; GAS FILTER CORRELATION; GFC Wheel
Page 233 – The GFC Wheel; The other is filled with a combination of; Measurement Fundamentals with GFC Wheel; beam is exposed to the measurement cell, the N
Page 234 – The Measure Reference Ratio; If no gases exist in the sample chamber that absorb light at 4.7; to be more sensitive to the presence of CO in the; CO in the sample chamber increases.; Effect of CO in the Sample on CO MEAS & CO REF
Page 235 – . In effect, the difference between the peak heights; Effects of Interfering Gas on CO MEAS & CO REF; Summary Interference Rejection; absorption in the wavelength affected by CO.
Page 236 – PNEUMATIC OPERATION; over ambient pressure.; INSTRUMENT CHASSIS; Internal Pneumatic Flow – Basic Configuration
Page 237 – FLOW RATE CONTROL; Critical Flow Orifice; Flow Control Assembly & Critical Flow Orifice
Page 238 – PARTICULATE FILTER; Sample Pressure Sensor
Page 239 – ELECTRONIC OPERATION; OVERVIEW
Page 240 – ensor S; M300E/EM Electronic Block Diagram
Page 241 – FLASH CHIP
Page 242 – OPTICAL BENCH & GFC WHEEL; Temperature Control; the sample chamber is heated to 48; IR Source
Page 243 – SEGMENT SENSOR; SCHMIDT TRIGGERS
Page 244 – Overview; used by the CPU to calculate the CO concentration of the sample gas.
Page 245 – Signal Synchronization and Demodulation; The four sample and hold circuits are:; Table 11-2: Sync DEMOD Sample and Hold Circuits; Designation
Page 246 – Sync/Demod Status LED’s; LED; Photo-Detector Temperature Control; PHT DRIVE; or; Dark Calibration Switch
Page 247 – Electric Test Switch; RELAY BOARD; C bus, interprets these; Heater Control
Page 248 – Status LED’s; STATUS LED’s; RELAY PCA; Figure 11-14: Location of relay board Status LED’s; C Watch Dog Circuitry; Special circuitry on the relay board monitors the activity on the
Page 249 – MOTHERBOARD; A to D Conversion; and then coverts the selected voltage into a digital word.; CO MEASURE AND REFERENCE; Thermistor Interface; SAMPLE TEMPERATURE SENSOR
Page 250 – Analog Outputs; The analyzer comes equipped with four analog outputs:; Internal Digital I/O; External Digital I/O; This External Digital I/O performs two functions.
Page 251 – C DATA BUS; An I; POWER UP CIRCUIT; POWER SUPPLY/ CIRCUIT BREAKER; this situation before turning the analyzer back on.
Page 252 – Figure 11-15: Power Distribution Block Diagram
Page 253 – COMMUNICATION INTERFACE; Mother
Page 254 – FRONT PANEL INTERFACE; Analyzer Status LED’s; NAME COLOR STATE; Keyboard
Page 255 – : Displays the name of the analyzer’s current operating mode.; Keyboard/Display Interface Electronics; x 40 CHAR. VACUUM
Page 256 – KEYPAD DECODER; This circuit flips the state of one of the inputs to the I
Page 257 – C INTERFACE CHIP; This IC performs several functions:; DISPLAY DATA DECODER; While the CPU’s I
Page 258 – SOFTWARE OPERATION; ADAPTIVE FILTER; The M300E/EM software processes the; signals, after they are digitized by the
Page 259 – CALIBRATION - SLOPE AND OFFSET; Once the IR photo-detector signal is demodulated into; by the sync/demod board and; TEMPERATURE AND PRESSURE COMPENSATION
Page 261 – MAINTENANCE SCHEDULE & PROCEDURES; MAINTENANCE SCHEDULE; following certain of the maintenance procedure listed below.; operations that require entry into the interior of the analyzer.; UALIFIED
Page 265 – PREDICTING FAILURES USING THE TEST FUNCTIONS; Table 12-3: Predictive uses for Test Functions
Page 266 – MAINTENANCE PROCEDURES; REPLACING THE SAMPLE PARTICULATE FILTER; To change the filter:; Sample Particulate Filter Assembly; REBUILDING THE SAMPLE PUMP
Page 267 – PERFORMING LEAK CHECKS; Vacuum Leak Check and Pump Check; SAMPLE PRESSURE reading.; Pressure Leak Check; contaminate the instrument. Do not exceed 15 PSIG pressure.; from the pump and plug it with the appropriate gas-tight fitting.
Page 268 – PERFORMING A SAMPLE FLOW CHECK; is at atmospheric pressure.; CLEANING THE OPTICAL BENCH
Page 269 – TROUBLESHOOTING & REPAIR; GENERAL TROUBLESHOOTING; any
Page 270 – FAULT DIAGNOSIS WITH WARNING MESSAGES; ) be confirmed before addressing the specific; Viewing and Clearing Warning Messages; SAMPLE BENCH TEMP WARNING CO = XXX.0
Page 272 – FAULT DIAGNOSIS WITH TEST FUNCTIONS; Final
Page 275 – troubleshooting in three ways:; Example of Signal I/O Function
Page 276 – INTERNAL ELECTRONIC STATUS LED’S; C bus and relay; CPU Status Indicator; Motherboard; CPU Status LED
Page 277 – Sync Demodulator Status LED’s; D1 – M/R Sensor Status; Sync/Demod Board Status LED Locations
Page 278 – Relay Board Status LED’s; Relay Board Status LEDs
Page 279 – Relay Board Status LED Failure Indications; SIGNAL I/O PARAMETER
Page 280 – GAS FLOW PROBLEMS; With the O; M300E/EM INTERNAL GAS FLOW DIAGRAMS; M300E/EM – Basic Internal Gas Flow
Page 283 – Sensor Option 65
Page 284 – TYPICAL SAMPLE GAS FLOW PROBLEMS; Flow is Zero
Page 285 – Displayed Flow = “Warnings”; pump; Actual Flow Does Not Match Displayed Flow; is a leak in the pneumatic lines.; CALIBRATION PROBLEMS; MISCALIBRATED; gas with its pollutants will dilute the zero or span gas.
Page 286 – NON-REPEATABLE ZERO AND SPAN; adequate sample is being delivered to the sensor assembly.; test functions via the; INABILITY TO SPAN – NO SPAN KEY
Page 287 – OTHER PERFORMANCE PROBLEMS; TEMPERATURE PROBLEMS; Box or Sample Temperature; BOX TEMPERATURE; signal using the SIGNAL I/O function under the; This parameter will vary with ambient temperature, but at ~30; SAMPLE TEMPERATURE; Bench Temperature; Assuming that the I; LECTRICAL; Hazardous Voltages are present during this test; K2 is in a socket for easy replacement.
Page 288 – GFC Wheel Temperature; IR Photo-Detector TEC Temperature
Page 289 – EXCESSIVE NOISE
Page 290 – SUBSYSTEM CHECKOUT; AC MAINS CONFIGURATION; on the rear panel.; DC POWER SUPPLY; DC Power Test Point and Wiring Color Codes
Page 291 – DC Power Supply Acceptable Levels
Page 292 – Relay Board Control Devices
Page 293 – SENSOR ASSEMBLY; Sync/Demodulator Assembly; Verify that D1 and D2 are flashing.; Electrical Test; The electric test function substitutes simulated signals for; , generated by circuitry on the; display. When the test is running, the concentration reported on
Page 294 – Opto Pickup Assembly; Opto Pickup Board Nominal Output Frequencies; Nominal Measured Frequency; GFC Wheel Drive
Page 295 – Pressure/Flow Sensor Assembly
Page 296 – measured with a voltmeter.; Test Channel / Analog Outputs Voltage; FULL SCALE OUTPUT OF VOLTAGE RANGE
Page 297 – Analog Outputs: Current Loop; Analog Output Test Function - Nominal Values Voltage Outputs; OUTPUT RANGE
Page 298 – Status Outputs; The procedure below can be used to test the Status outputs:
Page 299 – Control Inputs – Remote Zero, Span; CPU; General RS-232 Troubleshooting
Page 300 – Troubleshooting Analyzer/Modem or Terminal Operation; THE OPTIONAL CO; Figure 13-13: Location of Diagnostic LED’s onCO
Page 301 – REPAIR PROCEDURES; REPAIRING SAMPLE FLOW CONTROL ASSEMBLY; window (usually red) is facing upstream to the flow gas flow.; Figure 13-14: Critical Flow Restrictor Assembly Disassembly
Page 302 – REMOVING/REPLACING THE GFC WHEEL; The GFC Wheel housing temperature sensor; Figure 13-15: Opening the GFC Wheel Housing
Page 303 – Figure 13-17: Removing the GFC Wheel Housing
Page 304 – CHECKING AND ADJUSTING THE SYNC/DEMODULATOR, CIRCUIT; Checking the Sync/Demodulator Circuit Gain; STABIL; CO STB; The value of; must be > 2800 mV and < 4800 mV for the instrument to operate correctly.
Page 305 – Adjusting the Sync/Demodulator, Circuit Gain; To adjust the sync/demodulator circuit gain:; Remove the two mounting screws.; PCA Housing; Figure 13-19: Location of Sync/Demod Housing Mounting Screws; Adjust potentiometer VR1 until; Adjustment Made Here
Page 306 – TECHNICAL ASSISTANCE
Page 307 – A PRIMER ON ELECTRO-STATIC DISCHARGE; HOW STATIC CHARGES ARE CREATED; Triboelectric Charging; pellets during shipment can also build; Table 14-1: Static Generation Voltages for Typical Activities; MEANS OF GENERATION
Page 308 – HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE; Semiconductor Reliability News; Table 14-2: Sensitivity of Electronic Devices to Damage by ESD; DAMAGE SUSCEPTIBILITY VOLTAGE; Potentially damaging electro-static discharges can occur:
Page 309 – COMMON MYTHS ABOUT ESD DAMAGE; I didn’t feel a shock so there was no electro-static discharge:; The human nervous system isn’t able to; I didn’t touch it so there was no electro-static discharge:; Electro Static charges are fields whose lines of; It still works so there was no damage:; Sometimes the damaged caused by electro-static discharge can; Static Charges can’t build up on a conductive surface:; There are two errors in this statement.; BASIC PRINCIPLES OF STATIC CONTROL; GENERAL RULES; Basic anti-ESD Workbench
Page 310 – Simply touching a grounded piece of metal is insufficient; . While this may temporarily bleed off static
Page 311 – BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND; Working at the Instrument Rack; surface where static charges may lie in wait.; Working at an Anti-ESD Work Bench; Never lay them down on any non-ESD preventative surface.
Page 312 – Transferring Components from Rack to Bench and Back; complete protective envelope around the device.; Opening Shipments from Teledyne API’ Customer Service; Always unpack shipments from Teledyne API Customer Service by:
Page 313 – Packing Components for Return to Teledyne API’s Customer Service; ESD Hazard; This includes
Page 316 – See
Page 317 – Exhaust Gas Outlet; Gas Inlets; Gas Outlets; Vent; Hessen Flags; HIGH RANGE; c Link To The Relay Pca, 237
Page 319 – Sensor Option; Optional Sensors; Safety Messages
Page 320 – System; Test Function
Page 321 – Warnings; ZERO CAL
Page 323 – APPENDIX A - Version Specific Software Documentation
Page 324 – MSG; Only appears when warning messages are active.; Figure A-1: Basic Sample Display Menu
Page 325 – iDAS; CO2 SPAN; SECONDARY SETUP
Page 326 – DAS Submenu
Page 327 – COMM and VARS Submenus
Page 328 – HESSEN PROTOCOL; Hessen Protocol Submenu
Page 330 – Low Access Level Setup Variables (818 password); Medium Access Level Setup Variables (929 password)
Page 343 – APPENDIX A-3: Warnings and Test Functions; Name
Page 345 – TEST FUNCTION NAME
Page 350 – Front panel I
Page 351 – Rear board primary MUX analog inputs
Page 352 – Rear board analog outputs
Page 353 – APPENDIX A-5: DAS Triggers and Parameters
Page 356 – APPENDIX A-6: Terminal Command Designators; COMMAND
Page 357 – MODBUS
Page 361 – APPENDIX B - Spare Parts; Note
Page 363 – M300E Spare Parts List; Part Number
Page 365 – M300EM Spare Parts List
Page 368 – M300E/EX Expendables Kit
Page 370 – Model M300EU Recommended Spare Parts Stocking Levels
Page 371 – TELEDYNE API CUSTOMER SERVICE; Please complete the following table:
Page 372 – mS
Page 373 – APPENDIX D – Wire List and Electronic Schematics
Page 386 – CH
Page 392 – ONTROL INPUTS

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Operation Manual

MODEL 300E FAMILY

CARBON MONOXIDE ANALYZERS

(Includes M300E, M300EM)

9480 CARROLL PARK DRIVE

SAN DIEGO, CA 92121-5201

USA

Toll-free Phone: 800-324-5190

Phone: 858-657-9800

Fax: 858-657-9816

Email: [email protected]

04288D DCN 5752

Teledyne Advanced Pollution Instrumentation

24 June 2011

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Summary

Page 3 - SAFETY MESSAGES; WARNING: Electrical Shock Hazard

Teledyne API –Operation Manual - Model 300E Family CO Analyzers Safety Messages i SAFETY MESSAGES Warning and cautionary messages are provided for the purpose of avoiding risk of personal injury or instrument damage. These important safety messages and associated safety alert symbols are found throu...

Page 4 - ii; This page intentionally left blank.

Safety Messages Teledyne API – Technical Manual - Model 300E Family CO Analyzers ii This page intentionally left blank. 04288D DCN5752

Page 5 - WARRANTY; Primer on Electro-Static

Teledyne API –Operation Manual - Model 300E Family CO Analyzers Warranty iii WARRANTY WARRANTY POLICY (02024D) Prior to shipment, T-API equipment is thoroughly inspected and tested. Should equipment failure occur, T-API assures its customers that prompt service and support will be available. COVERAG...