Teledyne GFC7001T - Manual

Teledyne GFC7001T

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Table of Contents:

  • Page 2 – Model GFC7001T Carbon Monoxide Analyzer; Teledyne; Copyright © 2013 Teledyne Analytical Instruments; Warranty
  • Page 3 – Selected Versions of the Model GFC 7001T; GFC
  • Page 4 – Selected Options for the Model GFC 7001T; 0 Point Linearity Test:; Thermal testing is performed at the factory to accurately; RS232 to Profibus Circuit Board:; Special RS232 to Profibus PCB card for Profibus
  • Page 5 – ABOUT THIS MANUAL; Part I; In addition to the safety symbols as presented in the; Special Notices; ATTENTION; Note
  • Page 6 – This page intentionally left blank.
  • Page 7 – Safety Information Teledyne API – Model T300/T300M CO Analyzer; IMPORTANT SAFETY INFORMATION; WARNING: Electrical Shock Hazard; CAUTION - General Safety Hazard
  • Page 8 – CONSIGNES DE SÉCURITÉ; : Risque de choc électrique; MISE EN GARDE
  • Page 9 – Table of Contents Teledyne API – Model T300/T300M CO Analyzer; TABLE OF CONTENTS
  • Page 10 – Table of ContentsTeledyne API – Model T300/T300M CO Analyzer
  • Page 11 – SETUP
  • Page 15 – LIST OF APPENDICES
  • Page 16 – LIST OF FIGURES; Alternative Setup Using 250
  • Page 17 – LIST OF TABLES; CO
  • Page 21 – PART I
  • Page 23 – IntroductionTeledyne API – Model T300/T300M CO Analyzer; INTRODUCTION, FEATURES AND OPTIONS; reference
  • Page 24 – FEATURES
  • Page 25 – Analytical Instruments; Pumps; Options for mounting the analyzer in standard 19” racks; Carrying Strap/Handle; CAUTION - GENERAL SAFETY HAZARD; Analog Inputs
  • Page 26 – Option
  • Page 27 – Special Features; Second Language Switch; Dilution Ratio Option
  • Page 29 – SpecificationsTeledyne API – Model T300/T300M CO Analyzer; SPECIFICATIONS AND APPROVALS; SPECIFICATIONS; Parameter
  • Page 30 – As defined by the USEPA
  • Page 31 – EPA EQUIVALENCY DESIGNATION; APPROVALS AND CERTIFICATIONS
  • Page 32 – SAFETY; For additional certifications, please contact Customer Service.
  • Page 33 – Getting StartedTeledyne API – Model T300/T300M CO Analyzer; GETTING STARTED; ENERAL; A Primer on Electro-Static Discharge; in
  • Page 34 – of the final performance characterization performed on your; components are in good shape and properly seated.; VENTILATION CLEARANCE; Ventilation Clearance
  • Page 35 – INSTRUMENT LAYOUT; FRONT PANEL; Front Panel Layout
  • Page 36 – Display Screen and Touch Control
  • Page 37 – Display Screen and Touch Control Description
  • Page 38 – Display/Touch Control Screen Mapped to Menu Charts
  • Page 39 – REAR PANEL; Rear Panel Layout
  • Page 40 – Figure 3-5 shows the GFC7001T internal layout.
  • Page 41 – Internal Layout – GFC7001T
  • Page 42 – Figure 3-6 shows the GFC7001TM internal layout.
  • Page 43 – CONNECTIONS AND SETUP
  • Page 44 – ELECTRICAL CONNECTIONS; WARNING
  • Page 45 – Analog Input Pin Assignments; PIN DESCRIPTION; CONNECTING ANALOG OUTPUTS
  • Page 46 – Analog Output Connector; PIN; CURRENT LOOP ANALOG OUTPUTS (OPTION 41) SETUP; CAUTION – AVOID INVALIDATING WARRANTY
  • Page 47 – Current Loop Option Installed on Motherboard
  • Page 48 – CONNECTING THE STATUS OUTPUTS; Status Output Connector
  • Page 49 – CONNECTING THE CONTROL INPUTS; on the analyzer’s rear
  • Page 50 – Control Input Connector; VDC output; CONCENTRATION ALARM RELAY (OPTION 61) STANDARD
  • Page 51 – Concentration Alarm Relay
  • Page 52 – LARM; CONCENTRATION ALARM RELAY (OPTION 61) AIR PRODUCTS
  • Page 53 – USB; For; DTE; communication equipment (; DCE
  • Page 54 – DTE devices receive data on pin 2 and transmit data on pin 3.
  • Page 55 – OM; : 8 data bits with 1 stop bit
  • Page 56 – ULTIDROP; NO power; all
  • Page 57 – Jumper and Cables for Multidrop Mode; Options
  • Page 58 – Analyzer; Analyzer Interconnect Diagram
  • Page 59 – As delivered from the factory,; PNEUMATIC CONNECTIONS; CAUTION
  • Page 60 – Venting Pressurized Gas:; MPORTANT; Run a leak check once the appropriate pneumatic connections have
  • Page 61 – PNEUMATIC CONNECTIONS FOR BASIC CONFIGURATION; AMPLE; Attach a sample inlet line to the; SAMPLE; inlet port. The sample input line should not
  • Page 62 – ALIBRATION; The source of calibration gas is also attached to the; inlet, but only when a; XHAUST; A maximum of 10 meters long; PNEUMATIC LAYOUT FOR BASIC CONFIGURATION
  • Page 63 – PNEUMATIC CONNECTIONS FOR ZERO/SPAN VALVE OPTION; This valve option is intended for applications where:; SPAN
  • Page 64 – Maximum length of 10 meters; PNEUMATIC LAYOUT FOR ZERO/ SPAN VALVE OPTION; Internal Pneumatic Flow OPT 50A – Zero/Span Valves
  • Page 65 – MODE VALVE; Vented outside the analyzer’s enclosure; PNEUMATIC LAYOUT FOR INTERNAL ZERO/ SPAN VALVE OPTION
  • Page 66 – PNEUMATIC CONNECTIONS FOR ZERO SCRUBBER/PRESSURIZED
  • Page 67 – Span gas can by generated by a T700 Dynamic Dilution Calibrator.
  • Page 68 – PNEUMATIC LAYOUT FOR ZERO SCRUBBER/PRESSURIZED SPAN; Table 3-10: Zero/Span Valve Operating States for Option 50E; PNEUMATIC CONNECTIONS FOR ZERO SCRUBBER/AMBIENT SPAN
  • Page 69 – Pneumatic Connections – Option 50H: Zero/Span Calibration Valves
  • Page 70 – No more than 2m long and; PNEUMATIC LAYOUT FOR ZERO SCRUBBER/ AMBIENT SPAN OPTION; Internal Pneumatic Flow OPT 50H – Zero Scrubber/Ambient Span
  • Page 71 – CALIBRATION GASES; Zero air and span gas are required for accurate calibration.
  • Page 72 – STARTUP, FUNCTIONAL CHECKS, AND INITIAL; STARTUP
  • Page 74 – Message Meaning; FUNCTIONAL CHECKS
  • Page 75 – INITIAL CALIBRATION; Final Test and Validation; DUAL
  • Page 76 – for calibrating instruments that have valve options.; The following procedure assumes that:; ERIFYING THE; Unit of Measure: PPM
  • Page 77 – ILUTION
  • Page 78 – ET; PAN
  • Page 79 – ERO
  • Page 80 – Zero/Span Calibration Procedure
  • Page 81 – SENSOR CALIBRATION PROCEDURE; If your GFC7001T/GFC7001TM is equipped with the optional O; If your GFC7001T/GFC7001TM is equipped with the optional CO
  • Page 83 – Part IITeledyne API – Model T300/T300M CO Analyzer; PART II
  • Page 85 – OverviewTeledyne API – Model T300/T300M CO Analyzer; OVERVIEW OF OPERATING MODES; . In this mode a continuous
  • Page 86 – and; , other modes the analyzer can be operated in are:; SAMPLE MODE; TEST FUNCTIONS; A series of; TEST; analyzer is at the; mode. These parameters provide information about the
  • Page 87 – Test Functions Defined
  • Page 88 – WARNING MESSAGES; COMM; List of Warning Messages; MEANING
  • Page 89 – operational parameters.; To view and clear warning messages:
  • Page 90 – Viewing and Clearing GFC7001T/GFC7001TM WARNING Messages; CALIBRATION MODE
  • Page 91 – SETUP MODE; The; PASSWORD SECURITY; The areas accessible under the; mode are shown in Table 4-4 and Secondary
  • Page 93 – SetupTeledyne API – Model T300/T300M CO Analyzer; SETUP MENU; Pressing the; CFG; To access the configuration table, press:
  • Page 94 – A menu tree showing the; ACAL; menu’s entire structure can be found in Appendix A-1; ACAL; feature are located in the Section 9.4 of this manual; ANALOG OUTPUT RANGES FOR CO CONCENTRATION
  • Page 95 – Analog Output Connector Pin Out; PHYSICAL RANGE VS ANALOG OUTPUT REPORTING
  • Page 96 – GFC7001T Family Physical Range by Model; REPORTING RANGE; SNGL; mode sets a single maximum range for the analog output. If; ) allows the A1 and A2 outputs to be configured with different; AUTO; ) mode gives the analyzer to ability to output data via a low
  • Page 98 – range mode and to set the upper limit of the range, press:
  • Page 103 – RANGE UNITS; mols; Concentrations displayed in mg/m
  • Page 104 – UNDILUTED; Calibrate the analyzer.
  • Page 105 – a 5 ppm span gas must be used if the span gas; IS NOT; routed through the; PASS; Password Levels; PASSWORD
  • Page 108 – SETTING THE INTERNAL CLOCK’S TIME AND DAY; The GFC7001T/GFC7001TM has a time of day clock that supports the; DURATION; step of the automatic calibration (; to speed up or slow down the clock by a fixed amount; VARS; submenu: To change the value of
  • Page 110 – COMM– Machine ID
  • Page 112 – To access and navigate the; menu, use the following button sequence.; A series of diagnostic tools is grouped together under the
  • Page 113 – DIAG
  • Page 114 – To access the; functions press the following buttons:
  • Page 115 – Access the SIGNAL I/O test mode from the DIAG Menu:
  • Page 116 – ANALOG OUTPUT
  • Page 118 – ANALOG I/O CONFIGURATION; Accessing the Analog I/O Configuration Submenus
  • Page 119 – ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION; CURR; To change the output type and range, select the; submenu from the
  • Page 121 – ANALOG OUTPUT CALIBRATION; button located inside The; ENABLING OR DISABLING THE AUTOCAL FOR AN INDIVIDUAL ANALOG; To enable or disable the
  • Page 122 – AUTOMATIC CALIBRATION OF THE ANALOG OUTPUTS; To calibrate the outputs as a group with the; AOUTS CALIBRATION; the
  • Page 124 – INDIVIDUAL CALIBRATION OF THE ANALOG OUTPUTS; To use the; AUTO CAL; feature to initiate an automatic calibration for an individual
  • Page 125 – MANUAL CALIBRATION OF THE ANALOG OUTPUTS CONFIGURED FOR; Setup for Checking / Calibrating DCV Analog Output Signal Levels
  • Page 126 – ANALOG
  • Page 127 – MANUAL ADJUSTMENT OF CURRENT LOOP OUTPUT SPAN AND; A current loop option may be purchased for the; from the list of options on the “Output Range” menu).
  • Page 128 – CONFIGURATION
  • Page 129 – % resistor across the current loop output in lieu of the current; Voltage across Resistor for
  • Page 130 – TURNING AN ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF
  • Page 131 – ADDING A RECORDER OFFSET TO AN ANALOG OUTPUT
  • Page 132 – AIN CALIBRATION
  • Page 133 – ANALOG INPUTS (XIN1...XIN8) OPTION CONFIGURATION; gain (number of units represented by 1 volt); DIAG – Analog Inputs (Option) Configuration Menu; ELECTRICAL TEST
  • Page 134 – DARK CALIBRATION; PRES; FLOW CALIBRATION; When activated, output channel
  • Page 135 – SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4; The test functions available to be reported are listed in Table 5-9:; TEST CHANNEL IS TURNED OFF.; Maximum test signal value at full scale of test channel output.; to the list of test functions viewable via the front
  • Page 136 – To activate the; Channel and select the; CO MEASURE
  • Page 137 – ALARM STATUS; SETTING THE GFC7001T CONCENTRATION ALARM LIMITS
  • Page 139 – CommunicationsTeledyne API – Model T300/T300M CO Analyzer; COMMUNICATIONS SETUP AND OPERATION; COMMUNICATION MODES, BAUD RATE AND PORT TESTING; COMMUNICATION MODES
  • Page 140 – MODE ID; of
  • Page 141 – COM PORT BAUD RATE
  • Page 142 – COMM Port Baud Rate; COM PORT TESTING; COMM – COM1 Test Port
  • Page 143 – Note that when the rear panel; ETHERNET; Ethernet Status Indicators; LED FUNCTION
  • Page 144 – CONFIGURING ETHERNET COMMUNICATION MANUALLY (STATIC; ON
  • Page 145 – PROPERTY DEFAULT; COMM – LAN / Internet Manual Configuration
  • Page 146 – CONFIGURING ETHERNET COMMUNICATION USING DYNAMIC; The default Ethernet setting is DHCP.
  • Page 147 – CHANGING THE ANALYZER’S HOSTNAME; HOSTNAME; is the name by which the analyzer appears on your network. The
  • Page 148 – Direct Cable Connection
  • Page 150 – COMMUNICATIONS PROTOCOLS; MODBUS; Minimum Requirements; Instrument firmware with MODBUS capabilities installed.
  • Page 151 – Example Connection Setup window:
  • Page 152 – HESSEN; RS-232 Communication Parameters for Hessen Protocol
  • Page 154 – SELECTING A HESSEN PROTOCOL TYPE
  • Page 156 – SETTING THE HESSEN PROTOCOL RESPONSE MODE; To select a Hessen response mode, press:
  • Page 157 – HESSEN PROTOCOL GAS LIST ENTRIES; HESSEN PROTOCOL GAS ID; GAS TYPE
  • Page 158 – EDITING OR ADDING HESSEN GAS LIST ENTRIES; To add or edit an entry to the Hessen Gas List, press:
  • Page 159 – DELETING HESSEN GAS LIST ENTRIES; To delete an entry from the Hessen Gas list, press:
  • Page 160 – SETTING HESSEN PROTOCOL STATUS FLAGS
  • Page 161 – To assign or reset the status flag bit assignments, press:; INSTRUMENT ID
  • Page 163 – DAS and APICOMTeledyne API – Model T300/T300M CO Analyzer; DATA ACQUISITION SYSTEM (DAS) AND APICOM; Table 7-1: Front Panel LED Status Indicators for DAS
  • Page 164 – DAC and APICONTeledyne API – Model T300/T300M CO Analyzer; DAS STRUCTURE; PARAMETER; DAS DATA CHANNELS
  • Page 165 – DEFAULT DAS CHANNELS; SLPCHG
  • Page 167 – List of Parameters; Default DAS Channel Setup
  • Page 168 – VIEWING DAS CHANNELS AND INDIVIDUAL RECORDS; Button; DAS VIEW – Control Button Functions
  • Page 169 – EDITING DAS CHANNELS; Translates to the following configuration:; CONC
  • Page 170 – EDITING DAS DATA CHANNEL NAMES
  • Page 171 – EDITING DAS TRIGGERING EVENTS; ATIMER; : Sampling at regular intervals specified by an automatic timer.; EXITZR; Some data may be useful when stored if one of several; WTEMPW; (GFC Wheel temperature
  • Page 172 – EDITING DAS PARAMETERS; SLOPE
  • Page 173 – Table 7-3: DAS Data Parameter Functions; FUNCTION EFFECT; PRECISION; STORE NUM SAMPLES
  • Page 175 – SAMPLE PERIOD AND REPORT PERIOD
  • Page 177 – button will disappear when trying; NUMBER OF RECORDS
  • Page 178 – RS-232 REPORT FUNCTION; THE COMPACT REPORT FEATURE; generally cannot be accessed from the standard
  • Page 179 – THE STARTING DATE FEATURE; recording data as defined by the; REPORT PERIOD; STARTING DATE; generally cannot be accessed from the standard DAS front; DISABLING/ENABLING DATA CHANNELS
  • Page 180 – HOLDOFF FEATURE; The DAS; HOLDOFF; feature for an individual channel, follow the
  • Page 181 – REMOTE DAS CONFIGURATION; DAS CONFIGURATION VIA APICOM; APICOM Remote Control Program Interface
  • Page 182 – APICOM User Interface for Configuring the DAS
  • Page 183 – DAS CONFIGURATION USING TERMINAL EMULATION; DAS Configuration Through a Terminal Emulation Program
  • Page 185 – Remote OperationTeledyne API – Model T300/T300M CO Analyzer; REMOTE OPERATION; Computer mode; COMPUTER MODE; REMOTE CONTROL VIA APICOM; manually on the instrument.; INTERACTIVE MODE
  • Page 186 – REMOTE CONTROL VIA A TERMINAL EMULATION; HELP COMMANDS IN INTERACTIVE MODE; Table 8-1: Interactive Mode Software Commands; COMMAND Function; COMMAND SYNTAX; Where; COMMAND; COMMAND COMMAND
  • Page 187 – DATA TYPES
  • Page 188 – STATUS REPORTING; is the analyzer ID, a number with 1 to 4 digits.; MESSAGE; is a carriage return / line feed pair, which terminates the message.; REMOTE ACCESS BY MODEM
  • Page 190 – To initialize the modem press:
  • Page 191 – PASSWORD SECURITY FOR SERIAL REMOTE; LOGON
  • Page 193 – CALIBRATION PROCEDURES; CALIBRATION PREPARATIONS; REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES; Span gas source
  • Page 194 – ZERO AIR; ) can be used as a zero gas for applications where CO is measured; SPAN GAS; at the required ratio.; CALIBRATION GAS STANDARDS AND TRACEABILITY; NIST-SRMs Available for Traceability of CO Calibration Gases
  • Page 195 – DATA RECORDING DEVICES; MANUAL CALIBRATION; SETUP FOR BASIC CALIBRATION CHECKS AND; Connect the Sources of Zero Air and Span Gas as shown below.
  • Page 197 – PERFORMING A BASIC MANUAL CALIBRATION CHECK
  • Page 198 – PERFORMING A BASIC MANUAL CALIBRATION; range mode, a step will appear for; LOW; or; HIGH; be calibrated separately.; SETTING THE EXPECTED SPAN GAS CONCENTRATION
  • Page 200 – ZERO/SPAN POINT CALIBRATION PROCEDURE
  • Page 201 – MANUAL CALIBRATION WITH ZERO/SPAN VALVES; CALZ; SETUP FOR CALIBRATION USING VALVE OPTIONS
  • Page 203 – Pneumatic Connections – Option 50E: Zero/Span Calibration Valves
  • Page 204 – MANUAL CALIBRATION CHECKS WITH VALVE OPTIONS
  • Page 205 – MANUAL CALIBRATION USING VALVE OPTIONS; range modes, a step will; Each of these two ranges MUST be calibrated separately.
  • Page 208 – USE OF ZERO/SPAN VALVE WITH REMOTE CONTACT CLOSURE; AUTOCAL Modes; DISABLED; ZERO
  • Page 209 – Table 9-3: AutoCal Attribute Setup Parameters
  • Page 210 – Example AutoCal Sequence
  • Page 213 – AUTOCAL WITH AUTO OR DUAL REPORTING RANGES MODES
  • Page 214 – CO CALIBRATION QUALITY; Final Test and Validation Data Sheet; CALDAT
  • Page 215 – ELECTRONIC SUBSYSTEMS; DARK CALIBRATION TEST; and one for; CO REF
  • Page 216 – PRESSURE CALIBRATION
  • Page 218 – CALIBRATION OF OPTIONAL SENSORS; SENSOR CALIBRATION; O2 PNEUMATICS CONNECTIONS; Sensor Calibration Set Up; SET O2 SPAN GAS CONCENTRATION
  • Page 220 – ACTIVATE O2 SENSOR STABILITY FUNCTION
  • Page 221 – O2 ZERO/SPAN CALIBRATION; To perform the zero/span calibration procedure:
  • Page 222 – CO2 PNEUMATICS CONNECTIONS; SET CO2 SPAN GAS CONCENTRATION:
  • Page 224 – ACTIVATE CO2 SENSOR STABILITY FUNCTION
  • Page 225 – CO2 ZERO/SPAN CALIBRATION
  • Page 226 – EPA CALIBRATION PROTOCOL; CALIBRATION REQUIREMENTS; Quality; CALIBRATION OF EQUIPMENT - GENERAL GUIDELINES
  • Page 227 – Calibrations should be carried out at the field-monitoring site.; EXPENDABLES; DATA RECORDING DEVICE
  • Page 228 – RECOMMENDED STANDARDS FOR ESTABLISHING
  • Page 229 – CALIBRATION FREQUENCY; After a physical relocation of the analyzer.; LEVEL 1 CALIBRATIONS VERSUS LEVEL 2 CHECKS
  • Page 230 – Table 10-3: Definition of Level 1 and Level 2 Zero and Span Checks; LEVEL 1 ZERO AND SPAN CALIBRATION; ZERO AND SPAN CHECKS; . It is recommended that Level 1 zero and span checks be
  • Page 231 – Provide a decision point on invalidation of monitoring data.; ZERO/SPAN CHECK PROCEDURES; CALIBRATE; parameter to; PRECISION CHECK; for procedures for calculating and reporting precision.
  • Page 232 – PRECISION CALIBRATION; PRECISION CALIBRATION PROCEDURES; AUDITING PROCEDURE; Volume II, Part 1 Section 16 (for a more detailed; CALIBRATION AUDIT; requires that each analyzer
  • Page 233 – requires that each Prevention of Significant Deterioration; DATA REDUCTION AUDIT; ppm between the analyzer; SYSTEM AUDIT/VALIDATION; DYNAMIC MULTIPOINT CALIBRATION PROCEDURE; LINEARITY TEST
  • Page 234 – Sample pressure higher than ambient – pressurized sample gas
  • Page 235 – Failed IR detector, GFC Wheel or Sync/Demod Board; REFERENCES
  • Page 237 – PART III
  • Page 239 – Part IIITeledyne API – Model T300/T300M CO Analyzer
  • Page 241 – MaintenanceTeledyne API – Model T300/T300M CO Analyzer; MAINTENANCE SCHEDULE & PROCEDURES; MAINTENANCE SCHEDULE; operations that require entry into the interior of the analyzer.; UALIFIED
  • Page 245 – PREDICTING FAILURES USING THE TEST FUNCTIONS; Table 11-3: Predictive uses for Test Functions
  • Page 246 – MAINTENANCE PROCEDURES; REPLACING THE SAMPLE PARTICULATE FILTER; Sample Particulate Filter Assembly
  • Page 247 – PERFORMING LEAK CHECKS; Leaks are the most common cause of analyzer malfunction Section; PRESSURE LEAK CHECK; Turn OFF power to the instrument.; PERFORMING A SAMPLE FLOW CHECK; Sample flow should be 800 cm
  • Page 248 – CLEANING THE OPTICAL BENCH
  • Page 249 – TROUBLESHOOTING AND SERVICE; NOTE; instrument open and running.; GENERAL TROUBLESHOOTING; Note any; and take corrective action as necessary.
  • Page 250 – SUSPECT A LEAK FIRST!; FAULT DIAGNOSIS WITH WARNING MESSAGES; CLR; button; MSG; button displays if there is more than one
  • Page 252 – Viewing and Clearing Warning Messages
  • Page 253 – FAULT DIAGNOSIS WITH TEST FUNCTIONS
  • Page 255 – BOX TEMP; THE DIAGNOSTIC SIGNAL I/O FUNCTION
  • Page 256 – Example of Signal I/O Function; STATUS LEDS; C bus and relay board, GFC Wheel and the
  • Page 257 – Motherboard; CPU Status LED; CPU Status Indicator
  • Page 258 – SYNC DEMODULATOR STATUS LEDS; D1 – M/R Sensor Status; Sync/Demod Board Status LED Locations
  • Page 259 – RELAY BOARD STATUS LEDS; C bus. If D1 is blinking the other faults following; menu signal I/O to identify hardware; LED; STATUS LED’s; RELAY PCA; Relay Board Status LEDs
  • Page 260 – Relay Board Status LED Failure Indications
  • Page 261 – GAS FLOW PROBLEMS; Flow is too high
  • Page 263 – Internal Pneumatic Flow OPT 50B – Zero/Span/Shutoff Valves
  • Page 264 – Sensor Option 65A
  • Page 265 – Sensor Option 67A; TYPICAL SAMPLE GAS FLOW PROBLEMS; FLOW IS ZERO
  • Page 266 – HIGH FLOW; CALIBRATION PROBLEMS; MISCALIBRATED
  • Page 267 – NON-REPEATABLE ZERO AND SPAN; A failing IR photo-detector may be at fault. Check the; INABILITY TO SPAN – NO SPAN BUTTON (CALS); Check for leaks in the pneumatic systems as described in 11.3.2.
  • Page 268 – OTHER PERFORMANCE PROBLEMS; TEMPERATURE PROBLEMS; BOX OR SAMPLE TEMPERATURE; OX; signal using the SIGNAL I/O; BENCH TEMPERATURE; Assuming that the I
  • Page 269 – GFC WHEEL TEMPERATURE; Hazardous Voltages are present during this test.; IR PHOTO-DETECTOR TEC TEMPERATURE
  • Page 270 – EXCESSIVE NOISE; Final Test and Validation Data
  • Page 271 – SUBSYSTEM CHECKOUT; AC MAINS CONFIGURATION; DC POWER SUPPLY; DC Power Test Point and Wiring Color Codes
  • Page 272 – Table 12-7: DC Power Supply Acceptable Levels; C BUS
  • Page 273 – Relay Board Control Devices; SENSOR ASSEMBLY; SYNC/DEMODULATOR ASSEMBLY; Verify that D1 and D2 are flashing.
  • Page 274 – Opto Pickup Board Nominal Output Frequencies; Nominal Measured Frequency; GFC WHEEL DRIVE; If the D1 and D2 on the sync demodulator board are not flashing then:
  • Page 275 – IR SOURCE
  • Page 276 – MOTHERBOARD
  • Page 277 – Analog Output Test Function - Nominal Values Voltage Outputs; FULL SCALE OUTPUT OF VOLTAGE RANGE
  • Page 278 – ANALOG OUTPUTS: CURRENT LOOP; STATUS OUTPUTS; Connect a jumper between the “D“ pin and the “; Status Outputs Check
  • Page 279 – CONTROL INPUTS – REMOTE ZERO, SPAN; Connect a second jumper from the; CPU; GENERAL RS-232 TROUBLESHOOTING
  • Page 280 – TROUBLESHOOTING ANALYZER/MODEM OR TERMINAL OPERATION; Check to make sure the set up command is correct. See Section 8.3.; THE OPTIONAL CO; There are Two LEDs located on the CO
  • Page 281 – REPAIR PROCEDURES; REPAIRING SAMPLE FLOW CONTROL ASSEMBLY; Turn off power to the analyzer.; Figure 12-14: Critical Flow Restrictor Assembly/Disassembly
  • Page 282 – REMOVING/REPLACING THE GFC WHEEL; Figure 12-15: Opening the GFC Wheel Housing
  • Page 283 – Carefully remove the opto-pickup printed circuit assembly.; Figure 12-17: Removing the GFC Wheel Housing
  • Page 284 – CHECKING AND ADJUSTING THE SYNC/DEMODULATOR,; CHECKING THE SYNC/DEMODULATOR CIRCUIT GAIN
  • Page 285 – Optimal value for; ADJUSTING THE SYNC/DEMODULATOR, CIRCUIT GAIN; PCA Housing; Figure 12-19: Location of Sync/Demod Housing Mounting Screws; Adjustment Made Here
  • Page 286 – Close the rear panel and turn on power to the machine.
  • Page 287 – FREQUENTLY ASKED QUESTIONS
  • Page 288 – QUESTION ANSWER; How do I perform a leak check?; TECHNICAL ASSISTANCE; TELEDYNE ELECTRONIC TECHNOLOGIES
  • Page 289 – Theory of OperationTeledyne API – Model T300/T300M CO Analyzer; THEORY OF OPERATION; MEASUREMENT METHOD; BEER’S LAW; Equation
  • Page 290 – Theory of Operation Teledyne API – Model T300/T300M CO Analyzer; is the concentration of the absorbing gas in the case of the; MEASUREMENT FUNDAMENTALS
  • Page 291 – IR; Measurement Fundamentals; GAS FILTER CORRELATION; GFC Wheel; THE GFC WHEEL; The other is filled with a combination of N
  • Page 292 – Measurement Fundamentals with GFC Wheel; THE MEASURE REFERENCE RATIO
  • Page 293 – Affect of CO in the Sample on CO MEAS & CO REF; NTERFERENCE AND; If an interfering gas, such as H; . In effect, the difference between the peak heights remains the
  • Page 294 – Effects of Interfering Gas on CO MEAS & CO REF; SUMMARY INTERFERENCE REJECTION; m band pass filter just before the IR sensor which allows the; CAUTION – G; over ambient pressure.
  • Page 295 – Internal Pneumatic Flow – Basic Configuration; FLOW RATE CONTROL; sensor installed, a second flow control assembly is; CRITICAL FLOW ORIFICE
  • Page 296 – Flow Control Assembly & Critical Flow Orifice; PARTICULATE FILTER
  • Page 297 – PNEUMATIC SENSORS; SAMPLE PRESSURE SENSOR; ELECTRONIC OPERATION
  • Page 298 – Various analog voltage and current outputs
  • Page 299 – FLASH CHIP
  • Page 300 – OPTICAL BENCH & GFC WHEEL; TEMPERATURE CONTROL; ENCH; C (8 degrees above the maximum suggested ambient; HEEL
  • Page 301 – ENSOR
  • Page 302 – CHMIDT; ASSEMBLY; are converted into digital
  • Page 303 – SIGNAL SYNCHRONIZATION AND DEMODULATION; . They are activated by logic signals under the
  • Page 304 – The four sample and hold circuits are designated as follows:; SYNC/DEMOD STATUS LEDS; Sync/Demod Status LED Activity; PHOTO-DETECTOR TEMPERATURE CONTROL; , is supplied to the
  • Page 305 – PHT DRIVE; RELAY BOARD; HEATER CONTROL
  • Page 306 – ZERO/SPAN VALVE OPTIONS
  • Page 307 – Figure 13-15: Location of relay board Status LEDs; I2C WATCH DOG CIRCUITRY; C bus and drives LED; C translation, temperature sensor signal; A TO D CONVERSION
  • Page 308 – SENSOR INPUTS; demodulated IR-sensor signals from the sync; THERMISTOR INTERFACE
  • Page 309 – ANALOG OUTPUTS; C DATA BUS
  • Page 310 – POWER SUPPLY/ CIRCUIT BREAKER; this situation before turning the analyzer back on.
  • Page 311 – Figure 13-16: Power Distribution Block Diagram
  • Page 312 – FRONT PANEL TOUCHSCREEN/DISPLAY INTERFACE; Figure 13-17: Front Panel and Display Interface Block Diagram; LVDS TRANSMITTER BOARD; Power supply circuitry for the LCD display module.
  • Page 313 – SOFTWARE OPERATION; Basic Software Operation; ADAPTIVE FILTER
  • Page 314 – CALIBRATION - SLOPE AND OFFSET; Once the IR photo-detector signal is demodulated into; by the; TEMPERATURE AND PRESSURE COMPENSATION
  • Page 315 – ESDTeledyne API – Model T300/T300M CO Analyzer; A PRIMER ON ELECTRO-STATIC DISCHARGE; HOW STATIC CHARGES ARE CREATED; Triboelectric Charging
  • Page 316 – pellets during shipment can also build hefty static charges.; MEANS OF GENERATION; HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE; Semiconductor Reliability News; DEVICE; Potentially damaging electro-static discharges can occur:
  • Page 317 – COMMON MYTHS ABOUT ESD DAMAGE; I didn’t feel a shock so there was no electro-static discharge:; The human; I didn’t touch it so there was no electro-static discharge:; Electro Static; It still works so there was no damage:; Sometimes the damaged caused by
  • Page 318 – It is true that when properly installed the; BASIC PRINCIPLES OF STATIC CONTROL; GENERAL RULES; Basic anti-ESD Workbench
  • Page 319 – An anti-ESD wrist strap keeps the person; Simply touching a grounded piece of metal is insufficient; Even when you are not working on them, store all devices; BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR
  • Page 320 – WORKING AT THE INSTRUMENT RACK; WORKING AT AN ANTI-ESD WORK BENCH; Pause for a second or two to allow any static charges to bleed away.; TRANSFERRING COMPONENTS FROM RACK TO BENCH AND BACK
  • Page 321 – In either case wait several seconds.; OPENING SHIPMENTS FROM TELEDYNE CUSTOMER SERVICE; Opening the outer shipping box away from the anti-ESD work area.
  • Page 322 – allow any standard plastic packaging materials to touch the
  • Page 323 – GLOSSARY; Term Description/Definition; Assembly
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Teledyne

Analytical

Instruments

Operation Manual

Model GFC7001T

Carbon Monoxide Analyzer


TELEDYNE ELECTRONIC TECHNOLOGIES

Analytical Instruments

16830 Chestnut Street
City of Industry, CA 91748
Telephone: (626) 934-1500
Fax: (626) 961-2538

Web: www.teledyne-ai.com

P/N M90914

DATE 07/22/13

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Summary

Page 2 - Model GFC7001T Carbon Monoxide Analyzer; Teledyne; Copyright © 2013 Teledyne Analytical Instruments; Warranty

Model GFC7001T Carbon Monoxide Analyzer Teledyne Analytical Instruments ii Copyright © 2013 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any other language or computer languag...

Page 3 - Selected Versions of the Model GFC 7001T; GFC

Model GFC7001T Carbon Monoxide Analyzer Teledyne Analytical Instruments iii INFORMATION ABOUT THE SPECIFIC CONFIGURATION OF YOUR MODEL GFC 7001T CARBON MONOXIDE ANALYZER Selected Versions of the Model GFC 7001T M ODEL GFC 7001T— S TANDARD V ERSION This Model GFC7001T CO Analyzer is a touch screen ve...

Page 4 - Selected Options for the Model GFC 7001T; 0 Point Linearity Test:; Thermal testing is performed at the factory to accurately; RS232 to Profibus Circuit Board:; Special RS232 to Profibus PCB card for Profibus

Model GFC7001T Carbon Monoxide Analyzer Teledyne Analytical Instruments iv Selected Options for the Model GFC 7001T M OUNTING O PTIONS 19” rack mounting with 26” sliders with ears 19” rack mounting with ears only R EAR P ANEL G AS F ITTINGS 1/4” SS Standard 6 mm SS Optional V ALVE O PTIONS No Valves...

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