Teledyne GFC7000E - Manual

Teledyne GFC7000E

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Table of Contents:

  • Page 2 – Documentation; SAFETY MESSAGES; messages in this manual. Please read these messages carefully.; CAUTION: Hot Surface Warning; CAUTION
  • Page 3 – ii; TABLE OF CONTENTS; SAFETY MESSAGES I
  • Page 4 – iii
  • Page 5 – iv
  • Page 7 – vi
  • Page 8 – vii; LIST OF APPENDICES; APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION; LIST OF FIGURES
  • Page 9 – viii; LIST OF TABLES
  • Page 10 – ix
  • Page 11 – User Notes
  • Page 12 – Using This Manual
  • Page 14 – NOTE
  • Page 16 – SPECIFICATIONS, APPROVALS AND; Specifications; Table 2-1: Model GFC7000E Basic Unit Specifications
  • Page 17 – CE Mark Compliance; Emissions Compliance; Warranty; Coverage
  • Page 18 – Terms and Conditions
  • Page 20 – GETTING STARTED; Unpacking and Initial Set Up; advise the shipper first, then Teledyne Analytical Instruments.
  • Page 21 – Figure 3-1: Removal of Shipping Screws
  • Page 22 – Sides of the instrument; Electrical Connections
  • Page 23 – ANALOG; A1 A2 A3 A4
  • Page 24 – Table 3-1: GFC7000E Analog Output Pin Outs; Pin; STATUS
  • Page 25 – Table 3-2: GFC7000E Status Output Pin Outs; Status
  • Page 26 – Table 3-3: GFC7000E Control Input Pin Outs; Pneumatic Connections:; Basic Pneumatic Connections; its basic configuration.
  • Page 27 – Rear Panel Label; MODEL
  • Page 30 – Connections with Internal Valve Options Installed
  • Page 32 – Initial Operation
  • Page 33 – Startup
  • Page 34 – SAMPLE; mode after completing the boot-up; Warm Up; measurements can; Name Color Behavior; Unit is operating in sample mode, front panel
  • Page 35 – Warning Messages; operational parameters.
  • Page 36 – Functional Check
  • Page 37 – Initial Calibration Procedure; The next task is to calibrate the analyzer.; Set the Analog Output Range of the MGFC7000E
  • Page 40 – The Model GFC7000E Analyzer is now ready for operation
  • Page 42 – SAMPLE CHAMBER; Figure 3-13: Internal Pneumatic Flow – Basic Configuration
  • Page 44 – FREQUENTLY ASKED QUESTIONS; FAQ’s; ENTR
  • Page 45 – Glossary
  • Page 48 – OPTIONAL HARDWARE AND SOFTWARE; Option Number; Rack mount brackets with 26 in. chassis slides.; Figure 5-1: Current Loop Option Installed on the Motherboard
  • Page 49 – Calibration Valves Options; this vent line should not be greater than 10 meters in length.
  • Page 50 – DIAG; or
  • Page 51 – Scrubber; Mode
  • Page 52 – Zero/Span Valve with External CO; Communication Options
  • Page 53 – Additional Manuals
  • Page 54 – Dilution Ratio Option
  • Page 55 – Second Language Switch
  • Page 56 – OPERATING INSTRUCTIONS; Overview of Operating modes; Mode Field; CAL SETUP
  • Page 57 – Sample Mode; concentration and reporting this information to the user; Test Functions; keys repeatedly in either direction.
  • Page 60 – Table 6-3: List of Warning Messages
  • Page 61 – Calibration Mode; SETUP – PASS: Calibration Password Security
  • Page 62 – OFF; . To enable the calibration password press:
  • Page 63 – SETUP Mode; The; SETUP; The areas access under the Setup mode are:; Table 6-4: Primary Setup Mode Features and Functions
  • Page 64 – that the newly entered value has been lost.; SETUP Mode Password Security; SETUP – CFG: Viewing the Analyzer’s
  • Page 65 – Clock
  • Page 66 – Continue to press; NEXT; until ...
  • Page 67 – SETUP – RNGE: Analog Output Reporting Range; Figure 6-4: Analog Output Connector Pin Out; Physical Range versus Analog Output Reporting Ranges
  • Page 68 – Reporting Range Modes; SNGL; mode sets a single maximum range for the analog output. If single; ) allows the A1 and A2 outputs to be configured with different; AUTO; To select the Analog Output Range Type press:
  • Page 69 – ÅÆ
  • Page 73 – Range Units; The MGFC7000E can display concentrations in parts per billion (10
  • Page 74 – Dilution Ratio; SPAN; value
  • Page 75 – SETUP – VARS: Using the Internal Variables; Description
  • Page 77 – SETUP – DIAG: Using the Diagnostics Functions; A series of diagnostic tools is grouped together under the; DIAGNOSTIC FUNCTION AND MEANING
  • Page 78 – Accessing the Diagnostic Features; To access the; functions press the following keys:; review under this menu.
  • Page 79 – Analog Output Step Test; To begin the Analog Output Step Test press:
  • Page 80 – Analog I/O Configuration; The analog I/O functions that are available in the MGFC7000E are:; Sub Menu; and calibrate the outputs. This consists of:; Table 6-9: Analog Output Voltage Ranges
  • Page 81 – Table 6-10: Analog Output Current Loop Range
  • Page 82 – Analog Output Signal Type and Range Span Selection; ANALOG I/O CONFIGURATION; Analog Output Calibration Mode
  • Page 83 – To automatically calibrate a single analog channel, activate the; CONFIGURATION
  • Page 84 – Manual Analog Output Calibration and Voltage Adjustment; Table 6-12: Voltage Tolerances for Analog Output Calibration; Full Scale
  • Page 85 – Figure 6-5: Setup for Calibrating Analog Voltage Outputs; To make these adjustments, the; AOUT; auto-calibration feature must be turned off (Section
  • Page 86 – Current Loop Output Adjustment; from the list of
  • Page 87 – Table 6-13: Current Loop Output Calibration with Resistor; Full scale
  • Page 88 – AIN Calibration; Activate the; Electric Test; The electric test function substitutes simulated signals for
  • Page 89 – Dark Calibration Test; and on; Pressure Calibration; gas. This data is used to compensate the final CO
  • Page 90 – ambient atmospheric pressure.
  • Page 91 – PRES; Flow Calibration; sensors, only the software calculated values.
  • Page 92 – Test Channel Output; When activated, output channel; Table 6-14: Test Parameters Available for Analog Output A3
  • Page 93 – SETUP – COMM: Using the Analyser’s; Multidrop Communications; Analyzer ID Code; The first entry in the; COMM; . When more than one Teledyne Instruments analyzer of
  • Page 94 – COMM Port Default Settings
  • Page 95 – COMM Port Cable Connections
  • Page 96 – DTE and DCE Communication; standard configuration on the MGFC7000E
  • Page 97 – Table 6-16: COMM Port Communication modes
  • Page 98 – HESSEN PROTOCOL; mode is enabled:
  • Page 99 – COM Port Baud Rate; To select the baud rate of one of the COM Ports, press:
  • Page 100 – COM Port Testing; To initiate the test press the following key sequence.; Ethernet Card Configuration; Ethernet protocol through the; Table 6-17: Ethernet Status Indicators; LED FUNCTION
  • Page 101 – Ethernet Card COM2 Communication Modes and Baud Rate
  • Page 103 – Manually Configuring the Network IP Addresses
  • Page 104 – INSTRUMENT IP; and; SUBNET MASK; addresses by
  • Page 105 – Changing the Analyzer’s HOSTNAME; HOSTNAME; for all Teledyne Instruments Model GFC7000E analyzers is; Table 6-19: Internet Configuration Keypad Functions; KEY FUNCTION
  • Page 106 – SETUP – ALRM: Using the Gas Concentration; The Model GFC7000E includes two CO; Concentration Alarm Default Settings; ALARM STATUS; Note; To enable either of the CO
  • Page 107 – SETUP – DAS: Using the Data Acquisition System; interface for iDAS changes.; Table 6-21: Front Panel LED Status Indicators for iDAS; LED STATE; ON; iDAS Structure
  • Page 108 – iDAS Channels; Table 6-22: iDAS Data Channel Properties
  • Page 109 – iDAS Parameters; concentration measurements, temperatures; FUNCTION EFFECT; iDAS Triggering Events; ATIMER
  • Page 110 – Default iDAS Channels; Samples CO
  • Page 112 – Figure 6-7: Default iDAS Channels Setup
  • Page 113 – programmed Data Channels.
  • Page 114 – Viewing iDAS Data and Settings
  • Page 115 – Editing iDAS Data Channels; translates to the following configuration:
  • Page 116 – Trigger Events
  • Page 117 – Editing iDAS Parameters
  • Page 118 – Sample Period and Report Period; the parameter in volatile memory. The; SAMPLE PERIOD; is set to one minute by default; SAMPLE PERIOD; is only used when the iDAS parameter’s sample mode is set for; MIN; MAX
  • Page 120 – Number of Records
  • Page 121 – RS-232 Report Function
  • Page 122 – Compact Report; data acquisition only after a certain time and date. If the; Starting Date; is in the past, the iDAS; Disabling/Enabling Data Channels
  • Page 123 – HOLDOFF Feature
  • Page 124 – Remote iDAS Configuration; Figure 6-8: APICOM user interface for configuring the iDAS.
  • Page 126 – Remote Operation of the Analyzer; Remote Operation Using the External Digital I/O; Status Outputs; STATUS. The function of each pin is defined in Table 6–24.; 2 3 4 5 6 7 8 D
  • Page 127 – Table 6-24: Status Output Pin Assignments; Control Inputs; Table 6-25: Control Input Pin Assignments; Input
  • Page 128 – Remote Operation Using the External Serial I/O; Terminal Operating Modes; Computer mode
  • Page 129 – Help Commands in Terminal Mode; Table 6-26: Terminal Mode Software Commands; COMMAND Function; ESC; Command Syntax; All Commands follow the syntax:
  • Page 130 – COMMAND COMMAND; Data Types
  • Page 131 – Status Reporting; MODEM ENABLE
  • Page 132 – To Initialize the modem press:
  • Page 133 – COM Port Password Security; SECURITY MODE; APICOM Remote Control Program
  • Page 134 – Figure 6-12: APICOM Remote Control Program Interface; Additional Communications Documentation; Table 6-28: Serial Interface Documents; Using the GFC7000E with a Hessen Protocol Network; General Overview of Hessen Protocol
  • Page 135 – Hessen COMM Port Configuration; Table 6-29: RS-232 Communication Parameters for Hessen Protocol; Parameter Standard Hessen; Activating Hessen Protocol
  • Page 136 – Selecting a Hessen Protocol Type; that has more flexibility when
  • Page 137 – Setting The Hessen Protocol Response Mode; To Select a Hessen response mode, press:; Hessen Protocol Gas ID; . As such it’s default
  • Page 138 – Setting Hessen Protocol Status Flags; Table 6-31: Default Hessen Status Bit Assignments
  • Page 139 – Instrument ID Code; programmed with a default ID code of
  • Page 140 – CALIBRATION PROCEDURES; Analyzer as well as other supporting information.; Before Calibration; Zero Air and Span Gas; C or less
  • Page 141 – Calibration Gas Traceability; Manual Calibration without Zero/Span Valves; Analyzer without
  • Page 142 – Set the expected CO
  • Page 143 – If the; ZERO
  • Page 144 – Manual Calibration Checks; STEP ONE; Manual Calibration with Zero/Span Valves; Connect the sources of Zero Air and Span Gas as shown below.
  • Page 147 – CALZ
  • Page 148 – Manual Calibration Checks with Zero/Span Valves; Zero/Span Calibration on Auto Range or Dual Ranges; ranges must be independently calibrated.
  • Page 149 – The other range may be calibrated by starting over from the main; Use of Zero/Span Valves with Remote Contact Closure
  • Page 150 – Table 7-2: AutoCal ATTRIBUTE Setup Parameters
  • Page 153 – AutoCal with Auto or Dual Reporting Ranges Modes; Calibration Quality
  • Page 154 – EPA PROTOCOL CALIBRATION; or published
  • Page 156 – MAINTENANCE SCHEDULE & PROCEDURES; Maintenance Schedule; need to be performed more often than shown.
  • Page 158 – Table 9-2: GFC7000E Test Function Record
  • Page 159 – Predicting Failures Using the Test Functions; Table 9-3: Predictive uses for Test Functions; Function Condition Behavior; Maintenance Procedures
  • Page 160 – Replacing the Sample Particulate Filter; To change the filter:; Figure 9-1: Sample Particulate Filter Assembly
  • Page 161 – Rebuilding the Sample Pump; Vacuum Leak Check and Pump Check; sample pump is in good condition.; Pressure Leak Check; and pressure gauge.; Turn OFF power to the instrument.
  • Page 162 – Performing a Sample Flow Check; See Figure 3-2 for sample port location.; Cleaning the Optical Bench
  • Page 164 – THEORY OF OPERATION; Measurement Method; Beer’s Law; Lc
  • Page 165 – Measurement Fundamentals; sensitivity to fluctuations in CO; IR; Gas Filter Correlation
  • Page 166 – Measurement; The other is filled with a combination of N; IR unaffected by N; Figure 10-3: Measurement Fundamentals with GFC Wheel; in the gas filter wheel strips the beam of most of the IR
  • Page 167 – CO2 MEAS; is reduced; in the Sample on CO2 MEAS & CO2 REF
  • Page 168 – SLOPE; is Shifted; Figure 10-5: Effects of Interfering Gas on CO2 MEAS & CO2 REF
  • Page 169 – Ambient CO; Pneumatic Operation; Caution
  • Page 170 – Sample Gas Flow; Figure 10-7: Internal Pneumatic Flow – Basic Configuration; Critical Flow Orifice
  • Page 171 – Figure 10-8: Flow Control Assembly & Critical Flow Orifice; Pressure wave created by the pump’s action are filtered out.; Sample Pressure Sensor; , but can calibrated to operate with samples
  • Page 172 – Valve Options; Purge Gas Pressure and Flow Control; PURGE AIR; Electronic Operation; Overview
  • Page 173 – Figure 10-9: GFC7000E Electronic Block Diagram
  • Page 174 – CPU; Disk On Chip; Optical Bench & GFC Wheel; Sample Gas and GFC Temperature Control
  • Page 175 – IR Source; The light used to detect CO; GFC Wheel; Segment Sensor
  • Page 176 – Schmidt Triggers; detectors resistance and raising the output voltage.; to calculate the CO
  • Page 177 – Signal Synchronization and Demodulation; MEAS; . They are activated by logic signals under the control of a compact
  • Page 178 – DESIGNATION; Phase Lock Warning; warning will; Sync/Demod Status LED’s
  • Page 179 – LED; Photo-Detector Temperature Control; , is supplied to the coolers by the synch/demod board which; PHT DRIVE; Dark Calibration Switch; Relay Board; the I; Heater Control; by solid state relays located on the relay board.
  • Page 180 – GFC Wheel Motor Control:; source is always on.; Status LED’s; LED COLOR FUNCTION
  • Page 181 – STATUS LED’s; RELAY PCA; Watch Dog Circuitry; Special circuitry on the relay board monitors the activity on the; Mother Board; A to D Conversion
  • Page 182 – concentration. They; Thermistor Interface; calculation of the CO
  • Page 184 – External Digital I/O; C Data Bus; Power up Circuit; Power Supply/ Circuit Breaker
  • Page 185 – Interface
  • Page 186 – Front Panel Interface; and a keyboard with 8 context sensitive keys.; Analyzer Status LED’s
  • Page 187 – NAME COLOR STATE; Keyboard; data and response messages during interactive tasks.
  • Page 188 – Keyboard/Display Interface Electronics; x 40 CHAR. VACUUM; C buss. The CPU controls the clock signal
  • Page 189 – Display Data Decoder; Software Operation
  • Page 190 – Adaptive Filter; The MGFC7000E software processes the; signals, after they are; Calibration - Slope and Offset
  • Page 191 – Measurement Algorithm; Temperature and Pressure Compensation
  • Page 194 – TROUBLESHOOTING & REPAIR PROCEDURES; General Troubleshooting Hints
  • Page 195 – Interpreting WARNING Messages; confirmed before addressing the specific warning messages.; the front panel to blink.; Figure 11-1: Viewing and Clearing Warning Messages; CLR SETUP
  • Page 196 – CONC ALRM1
  • Page 197 – Fault Diagnosis with TEST Functions; analyzer
  • Page 199 – Using the Diagnostic Signal I/O Function; 0) are useful for troubleshooting in three ways:
  • Page 200 – Internal Electronic Status LED’s; CPU Status Indicator
  • Page 201 – CPU Status LED; Sync Demodulator Status LED’s; Wheel is spinning and the synchronization signals are present:; Function
  • Page 202 – Relay Board Status LED’s; indicates the health of the I
  • Page 203 – Table 11-5: Relay Board Status LED Failure Indications; SIGNAL I/O PARAMETER; Gas Flow Problems; In general, flow problems can be divided into three categories:
  • Page 204 – Typical Sample Gas Flow Problems; Flow is Zero; SAMPLE FLOW; Low Flow
  • Page 205 – High Flow; Poor or Stopped Flow of Purge Gas
  • Page 206 – Calibration Problems; Non-Repeatable Zero and Span
  • Page 207 – Inability to Span – No SPAN Key; RNG; Inability to Zero – No ZERO Key; Other Performance Problems
  • Page 208 – Temperature Problems; Box or Sample Temperature; Box Temperature; signal using the; Bench Temperature; temperature sensor on the Bench (pin 1 is the pointed end).; HAZARDOUS VOLTAGES ARE PRESENT DURING THIS TEST; Ohms resistance, near the 48
  • Page 209 – GFC Wheel Temperature; Excessive Noise
  • Page 210 – Subsystem Checkout; AC Mains Configuration
  • Page 211 – DC Power Supply; Table 11-6: DC Power Test Point and Wiring Color Codes; Ret; C Bus; Operation of the I
  • Page 212 – Keyboard/Display Interface; then the keyboard/display interface PCA is bad.; Table 11-8: Relay Board Control Devices; FUNCTION
  • Page 213 – Sensor Assembly; Sync/Demodulator Assembly; Verify that D1 and D2 are flashing.; Opto Pickup Assembly; frequency counter, or an oscilloscope per the table below.; Table 11-9: Opto Pickup Board Nominal Output Frequencies; NOMINAL MEASURED FREQUENCY
  • Page 214 – GFC Wheel Drive
  • Page 215 – Motherboard; Analog Outputs: Voltage; FULL SCALE OUTPUT VOLTAGE; Analog Outputs: Current Loop
  • Page 216 – OUTPUT RANGE; Control Inputs – Remote Zero, Span
  • Page 217 – ZERO CAL R; connector. The instrument should switch from; mode to; SPAN CAL R; measurements will be incorrect.; RS-232 Communications; General RS-232 Troubleshooting
  • Page 218 – Troubleshooting Analyzer/Modem or Terminal Operation; Instruments analyzer.; Repair Procedures; Repairing Sample Flow Control Assembly
  • Page 219 – Figure 11-6: Critical Flow Restrictor Assembly Disassembly
  • Page 220 – Removing/Replacing the GFC Wheel; Figure 11-7: Opening the GFC Wheel Housing
  • Page 224 – A PRIMER ON ELECTRO-STATIC DISCHARGE; How Static Charges are Created
  • Page 225 – Table 12-1: Static Generation Voltages for Typical Activities; How Electro-Static Charges Cause Damage; Semiconductor Reliability News; Table 12-2: Sensitivity of Electronic Devices to Damage by ESD
  • Page 226 – Common Myths About ESD Damage; I didn’t feel a shock so there was no electro-static discharge
  • Page 227 – static discharges; : It is true that when properly installed the chassis ground of your; Basic Principles of Static Control; General Rules; Wrist Strap; temporary anti-ESD work area anywhere.; of your analyzer; . An anti-ESD wrist strap keeps the person wearing it at or near the
  • Page 228 – Simply touching a grounded piece of metal is insufficient; The famous, pink-poly bags are made of
  • Page 229 – Basic anti-ESD Procedures for Analyzer Repair and; Working at the Instrument Rack; grounded power supply
  • Page 230 – Transferring Components from Rack To Bench and Back
  • Page 232 – APPENDIX A - Version Specific Software Documentation; APPENDIX A-1: Model GFC7000E Software Menu Trees
  • Page 234 – Model GFC7000E Instruction Manual; SAMPLE Mode
  • Page 236 – Go To
  • Page 250 – TEST FUNCTION
  • Page 251 – SIGNAL NAME
  • Page 255 – NAME
  • Page 256 – COMMAND
  • Page 257 – TERMINAL KEY ASSIGNMENTS
  • Page 260 – APPENDIX B - GFC7000E Spare Parts List
  • Page 262 – Appendix C - Repair Questionnaire - GFC7000E
  • Page 264 – APPENDIX D - ELECTRONIC SCHEMATICS; Table D-1: List of Included Electronic Schematics; PCA, 03296, IR Photodetector Preamp and Sync Demodulator
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INSTRUCTION MANUAL

MODEL GFC7000E

CARBON DIOXIDE ANALYZER

© TELEDYNE ANALYTICAL INSTRUMENTS

16830 Chestnut St.

City of Industry, Ca. 91748

USA

Phone: 626-961-9221

Phone: 626-934-1500

Fax: 626-961-2538

Fax: 626-934-1651

04584

REV. A1

Copyright 2003 Teledyne Instruments Incorporated

02-August-2004

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Summary

Page 2 - Documentation; SAFETY MESSAGES; messages in this manual. Please read these messages carefully.; CAUTION: Hot Surface Warning; CAUTION

Model GFC7000E Instruction Manual GFC7000E Documentation 04584 Rev A1 i SAFETY MESSAGES Your safety and the safety of others is very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards that ...

Page 3 - ii; TABLE OF CONTENTS; SAFETY MESSAGES I

Model GFC7000E Instruction Manual GFC7000E Documentation 04584 Rev A1 ii TABLE OF CONTENTS SAFETY MESSAGES I TABLE OF CONTENTS ...................................................................................................................... II LIST OF APPENDICES....................................

Page 4 - iii

Model GFC7000E Instruction Manual GFC7000E Documentation 04584 Rev A1 iii 6.7. SETUP – RNGE: Analog Output Reporting Range Configuration ..................................................... 56 6.7.1. Physical Range versus Analog Output Reporting Ranges..................................................

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