Page 2 - TABLE
Model 9060Z Manual 2 TABLE OF CONTENTS TABLE OF CONTENTS........................................................................................................... 1 1. IMPORTANT NOTICES...................................................................................
Page 6 - Important
Model 9060Z Manual 6 Important Notice Regarding 9060 Probe Option ‐ FIL ‐ 3 WARNING: The only identifiable standard for flame arresters for general use is British Standard BS EN 12874:20...
Page 7 - IMPORTANT; CAUTION
Model 9060Z Manual 7 1. IMPORTANT NOTICES This manual is intended as a supplement to the 9060Z Operators Manual. It is intended to be used by technical personal that are qualified to install, commission, service and cali...
Page 8 - INTRODUCTION; TRANSMITTER; Inputs; Outputs; SERIES
Model 9060Z Manual 8 2. INTRODUCTION 2.1 9060Z TRANSMITTER The Teledyne Analytical Instruments 9060Z oxygen transmitter is designed to measure the oxygen gas concentration in combustion applications such as power stations and in...
Page 9 - Warning
Model 9060Z Manual 9 Teledyne Analytical Instruments series 9060H oxygen probes and sensors employ state ‐ of ‐ the ‐ art zirconia sensors and advanced materials, which provide the following benefits: Improved control due to fast ...
Page 10 - HARDWARE; STANDARD
Model 9060Z Manual 10 Caution, risk of danger. See additional information in the manual. 3.1 HARDWARE SPECIFICATIONS 3.1.1 TRANSMITTER SPECIFICATIONS Number of oxygen probes: 2 maximum Oxygen range: 0 ‐ 1% to 0 ‐ 100% Oxygen acc...
Page 12 - OXYGEN; Heated
Model 9060Z Manual 12 3.1.4 OXYGEN PROBE MODEL SELECTION GUIDE Heated probes ‐ temperature range 0 ‐ 900°C (1650°F). *Note: (1) The Inconel option has all inconel wetted parts except for the ceramic sensor and viton ‘o’ ...
Page 14 - OPERATIONAL; Function
Model 9060Z Manual 14 3.2 OPERATIONAL SPECIFICATIONS Range of outputs: Function Minimum Maximum Linear oxygen #1 0 to 1% 0 to 100% (**) Very low oxygen #1 0 to 0.001% 0 to 2.000% (**) Linear ...
Page 15 - INSTALLATION
Model 9060Z Manual 15 The oxygen deficiency output can be used in the same way as a combustibles analyzer to signal the extent of reducing conditions of combustion processes. 4. INSTALLATION AND COMMISSIONING 4.1 MOUNTING ...
Page 16 - Oxygen
Model 9060Z Manual 16 Probes can be mounted at any angle. However, if the probe is to be mounted on a vertical duct wall, it is better to angle the probe (approx. 15°) down to avoid process condensation inside the ...
Page 24 - For
Model 9060Z Manual 24 network line from the transmitters is taken from the middle of the transmitter network string, a terminating resistor should be enabled with LK3 at each end of the network line. The MODBUS™ protocol o...
Page 26 - STRATIFICATION
Model 9060Z Manual 26 downwards with the filter removed. Probes can also be mounted horizontally with no filter with some dusts. An occasional automatic back purge is helpful in this case. Normally heated probes are suppli...
Page 27 - DISPLAY; Graphical
Model 9060Z Manual 27 5. DISPLAY AND KEYPAD Operator interaction with the oxygen transmitter is done through a graphical display and 8 keys on the front of the case. The five LED indicators are used to show the statu...
Page 31 - SETUP; FUNCTION
Model 9060Z Manual 31 6. SETUP MODE The SETUP mode is mode is accessed by pressing the SETUP key momentarily so the words ‘Setup Mode’ appear at the bottom of the display. The transmitter will return to the RUN mod...
Page 34 - COMMISSIONING
Model 9060Z Manual 34 7. COMMISSIONING MODE This chapter describes the functions available when the COMMISSIONING mode is entered on the transmitter. The COMMISSIONING mode is accessed by pressing and holding the SETUP key f...
Page 42 - CALIBRATION
Model 9060Z Manual 42 8. CALIBRATION MODE This chapter describes the functions available when the CALIBRATION mode is selected on the transmitter. For specific information about calibrating the transmitter see chapter 10, Instru...
Page 45 - ALARMS; COMMON
Model 9060Z Manual 45 9. ALARMS The 9060Z has 4 alarm relays and a built in alarm annunciator. If an alarm occurs, the ALARM light will flash. To find out what the alarm is, press the ALARM up key. When the ALA...
Page 47 - SELECTABLE
Model 9060Z Manual 47 19. ‘Gas 1 Calibration Error’ 20. ‘Gas 2 Calibration Error’ At the end of an automatic gas calibration check cycle the oxygen reading was outside the values set in the COMMISSIONING menu #26 to ...
Page 48 - ALARM
Model 9060Z Manual 48 level. With heated probes this relay will be de ‐ energised while the probe is heating up from ambient, making the contacts open circuit. 30. ‘Cal 1 in Progress’ 31. ‘Cal 2 in Progress’ A calibrat...
Page 49 - INSTRUMENT
Model 9060Z Manual 49 10. INSTRUMENT CALIBRATION 10.1 CALIBRATION SUMMARY The 9060Z oxygen transmitter has a self calibration and diagnostic system built into the hardware and software. Once the reference voltages have been se...
Page 50 - COLD
Model 9060Z Manual 50 11. The output should go 20.00mA. The value in function #7 (10) can be fine tuned if necessary. 12. Go back to function #5 (8) and select ‘Calibrate 4mA’ again and check that the output is still...
Page 51 - GAS; PURGE
Model 9060Z Manual 51 11. GAS CALIBRATION CHECK AND PURGE The oxygen sensor that is used in the Teledyne Analytical Instruments oxygen probe is extremely predictable, stable and reliable. For this reason, the calibration of ...
Page 52 - SOFTWARE
Model 9060Z Manual 52 12. SOFTWARE UPGRADES The software for the 9060Z series transmitters is contained in memory inside the microprocessor integrated circuit (IC). The transmitter therefore does not require an external memory...
Page 53 - TROUBLESHOOTING; FIRST
Model 9060Z Manual 53 13. TROUBLESHOOTING The Teledyne Analytical Instruments oxygen transmitter has proved an extremely reliable instrument. The trouble shooting guide here is based on an analysis of the potential problem that ...
Page 54 - MAINTENANCE; Stock
Model 9060Z Manual 54 14. MAINTENANCE 14.1 TRANSMITTER MAINTENANCE The 9060Z transmitter has several hardware checking systems that confirm the correct operation of the transmitter and raise an alarm if there is a fault dete...
Page 55 - INDEX
Model 9060Z Manual 55 15. INDEX 9060H Oxygen Probes ....................................................................................................................... 9 Alarm connections .............................................................................
Page 58 - APPENDIX; EMF
Model 9060Z Manual 58 APPENDIX 2, PROBE EMF TABLES ZIRCONIA OXYGEN SENSOR OUTPUT (mV) PROBE TYPE 9060H, SENSOR OXYGEN % Probe EMF @ 720°C (1320°F) OXYGEN % Probe EMF @ 720°C (1320°F) 20.95 0 10 15.93 20.5 0.517 9.5 17....
