Teledyne 703E - Manual

Teledyne 703E

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Table of Contents:

  • Page 2 – THIS PAGE IS INTENTIONALLY LEFT BLANK
  • Page 3 – PRINTED DOCUMENTS ARE UNCONTROLLED.; made to operate the instrument.; DOCUMENTS
  • Page 5 – SAFETY MESSAGES
  • Page 6 – M703E Dynamic Operator’s Manual; ii
  • Page 7 – iii
  • Page 8 – M703E Calibrator Operator’s Manual; iv
  • Page 10 – vi
  • Page 11 – vii
  • Page 12 – LIST OF FIGURES; Set up for Using the M703E to Measure an External O; viii
  • Page 13 – LIST OF TABLES; M703E Specifications for O; ix
  • Page 15 – LIST OF APPENDICES; APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION
  • Page 16 – xii
  • Page 17 – SECTION I
  • Page 18 – USER NOTES
  • Page 19 – M703E CALIBRATOR OVERVIEW; NOTE; SECTION I – GENERAL INFORMATION; INTRODUCTION
  • Page 20 – SECTION II – OPERATING INSTRUCTIONS
  • Page 21 – SPECIFICATIONS, APPROVALS AND; SPECIFICATIONS; Table 2-1: M703E Analytical Specifications
  • Page 22 – Table 2-3: M703E Specifications for Ozone Generator; CE MARK COMPLIANCE; EMISSIONS COMPLIANCE
  • Page 23 – WARRANTY; COVERAGE
  • Page 25 – GETTING STARTED; UNPACKING AND INITIAL SETUP; Remove the set-screw located in the top, center of the Front panel.
  • Page 26 – VENTILATION CLEARANCE; be sure to leave sufficient ventilation clearance.; AREA; M703E Front Panel Layout
  • Page 27 – PHOTO; M703E Internal Layout – Top View
  • Page 28 – M703E Pneumatic Diagram
  • Page 29 – ELECTRICAL CONNECTIONS; HIGH VOLTAGES ARE PRESENT INSIDE THE CALIBRATORS CASE; CAUTION; DO NOT LOOK AT THE PHOTOMETER UV LAMP.; ANALOG OUT; M703E the TEST CHANNEL Connector
  • Page 30 – Status Output Connector; The pin assignments for the Status Outputs are:; Table 3-1: Status Output Pin Assignments
  • Page 31 – CONNECTOR INPUT
  • Page 32 – M703E Digital Control Input Connectors
  • Page 33 – CONTROL OUTPUTS; M703E Digital Control Output Connector; The pin assignments for the control outputs are:; Table 3-3: M703E Control Input Pin Assignments; STATUS DEFINITION
  • Page 34 – The M703E firmware supports dynamic IP addressing or DHCP.
  • Page 35 – PNENUMATIC CONNECTIONS; Basic Pneumatic Setup of M703E
  • Page 37 – INITIAL OPERATION; The calibrator should automatically switch to; STANDBY; mode after completing the boot-up sequence.
  • Page 38 – Name Color Behavior; Instrument is in; Unit is operating in; To view and clear warning messages, press:
  • Page 39 – MESSAGE MEANING
  • Page 40 – Only appears when warning
  • Page 41 – GENERATOR
  • Page 42 – Push the regulator knob back in to lock.; Location of Pressure Regulator Adjustment Knob
  • Page 43 – FREQUENTLY ASKED QUESTIONS AND; FAQ’S; ENTR; GLOSSARY; cubic centimeter
  • Page 45 – OPTIONAL HARDWARE AND SOFTWARE
  • Page 46 – M703E Dynamic Dilution Calibrator Operator’s Manual; COMMUNICATION OPTIONS; M703E Multidrop Card
  • Page 47 – M703E Ethernet Card
  • Page 48 – NIST TRACEABLE, PRIMARY STANDARD CERTIFICATION
  • Page 49 – SECTION II
  • Page 51 – OPERATING THE M703E CALIBRATOR
  • Page 52 – A variety of; TEST FUNCTIONS; To view these; or; Test Functions; will scroll at; TEST MEASUREMENT; ACT=GENERATE XX PPB O3
  • Page 53 – OVERVIEW OF OPERATING MODES; Mode Field; STANDBY ACT =STANDBY; STANDBY Key; MODE MEANING
  • Page 54 – STANDBY MODE; Some functions under the; STBY
  • Page 55 – GENERAL INFORMATION ABOUT THE GENERATE MODE; mode the Zero Air Pump (if enabled) and; AUTO: Basic Generation of Calibration Gas; The M703E will now enter; GENERATE
  • Page 56 – AUTOMATIC CALIBRATION SEQUENCES; SEQ: PROGRAMMING CALIBRATION; NAME; For each sequence, seven attributes must be programmed. They are:; Table 6-3: Automatic Calibration SEQUENCE Set Up Attributes; ATTRIBUTE NAME; Table 6-4: Calibration SEQUENCE Step Instruction; INSTRUCTION NAME
  • Page 59 – REPEAT COUNTER; To set th; e REPEAT COUNTER
  • Page 63 – CC INPUT
  • Page 64 – CC OUTPUT
  • Page 65 – Table 6-5: Sequence Progress Reporting Mode; MODE; DESCRIPTION; STEP
  • Page 66 – INSERT STEP; submenu by pressing:
  • Page 67 – step that; EXIT; ZERO AIR
  • Page 69 – To insert an; EXECSEQ
  • Page 73 – SETUP
  • Page 74 – The M703E has a time of day clock that supports the; DURATION; step of the calibration sequence feature, time; returns to
  • Page 76 – PASS; menu item, the system will prompt the user
  • Page 77 – password enables the; mode
  • Page 78 – To configure the analyzer’s; , set the electronic signal type of each channel and calibrate the; TEST CHANNEL; function to be output on the channel.
  • Page 79 – Not used in the
  • Page 80 – to the list of Test Functions viewable via the Front Panel Display.
  • Page 81 – Channel and select a function press:; discards the new; accepts the
  • Page 82 – RANGE SPAN
  • Page 85 – AUTO CAL
  • Page 88 – Setup for Calibrating the TEST CHANNEL
  • Page 89 – OFF
  • Page 90 – AIN CALIBRATION
  • Page 91 – STD PRESSURE; VARS
  • Page 93 – OPERATING THE M703E CALIBRATOR AS AN O; PHOTOMETER; To convert the M703E from an O; Enc; Photometric; Capped; Minimum input gas flow for
  • Page 96 – is a combination of several parameters:; LEVEL
  • Page 97 – find the; LVL
  • Page 99 – MANUAL
  • Page 100 – Levels are displayed according to the following Format:
  • Page 101 – LEADS Level Display Format
  • Page 102 – associated with LEADS; communicate status over the serial data port; STATUS BLOCKS
  • Page 103 – OPERATING THE M703E OVER THE SERIAL I/O; USING THE ANALYSER’S COMMUNICATION PORTS; DTE devices receive data on pin 2 and transmit data on pin 3.
  • Page 104 – ASSIGNMENTS; TXD
  • Page 109 – COM; menu. This test sends a string of
  • Page 111 – Table 7-2: Terminal Mode Software Commands; COMMAND Function
  • Page 112 – COMMAND COMMAND; are all valid integers.
  • Page 114 – SECURITY MODE
  • Page 115 – REMOTE ACCESS BY MODEM; Once the cable has been connected, check to make sure:; MODEM ENABLE; communication mode is turned; ON; To change this setting press:
  • Page 116 – If there is a problem initializing the; “MODEM NOT INITIALIZED”; Continue pressing
  • Page 117 – MULTIDROP RS-232 SET UP; One Teledyne Instruments Option 62 installed.
  • Page 118 – and testing it before setting up the rest of the chain.; CALIBRATOR; Make Sure; RS232-Multidrop PCA Host
  • Page 119 – RS-485 CONFIGURATION OF COM2; The RS-485 port can be configured with or without a 150; CPU card Locations of RS-232/485 Switches, Connectors and Jumpers
  • Page 120 – GND
  • Page 121 – REMOTE ACCESS VIA THE ETHERNET; port. Once the Ethernet option is installed and activated, the; INET; LED FUNCTION; BAUD RATE
  • Page 124 – DHCP
  • Page 125 – INSTRUMENT IP; and; SUBNET MASK; addresses by pressing:
  • Page 126 – HOSTNAME; Teledyne Instruments M703E calibrators is
  • Page 127 – APICOM REMOTE CONTROL PROGRAM; standing in front of the instrument.; APICOM Remote Control Program Interface
  • Page 129 – M703E CALIBRATION AND VERIFICATION; VERIFYING AND CALIBRATING THE M703E’S O; external source of O; Note
  • Page 131 – PHOTOMETER PERFORMANCE
  • Page 132 – OFFSET
  • Page 134 – PHOTOMETER DARK CALIBRATION; Yes
  • Page 135 – CALIBRATING THE O
  • Page 136 – GENERATOR CALIBRATION POINTS; To view these calibration points, press:
  • Page 137 – GENERATOR CALIBRATION
  • Page 138 – To delete an existing calibration point, press:
  • Page 139 – GENERATOR CALIBRATION POINTS ON / OFF; To enable or disable an existing calibration point, press:
  • Page 140 – To run the automatic O
  • Page 141 – M703E GAS PRESSURE SENSOR CALIBRATION; Pressure Calibration Monitor Points
  • Page 142 – Generator Pressure Monitor Point Physical Location– M703E
  • Page 143 – PRESSURE SENSORS; Turn off the calibrator and open the top cover.
  • Page 144 – M703E GAS FLOW CALIBRATION; M703E REGULATOR PRESSURE TO OUTPUT FLOW
  • Page 145 – During the; the photometer; To perform a; PHOTO FLOW
  • Page 146 – Output Flow Calibration Monitor Point
  • Page 147 – and the AC dry air pump; An external flow
  • Page 149 – SECTION III
  • Page 151 – THEORY OF OPERATION; PNEUMATIC OPERATION; Location of Gas Flow Control Assemblies
  • Page 152 – REG PRESSURE; called; PHOTO SPRESS; displayed on the front panel.
  • Page 153 – ELECTRONIC OPERATION; M703E Electronic Block Diagram
  • Page 154 – M703E CPU Board Annotated
  • Page 156 – Relay Board PCA with AC Relay Retainer Removed
  • Page 157 – Heater Control Loop Block Diagram.; Generator Lamp Heater; Status LED Locations – Relay PCA
  • Page 158 – LED COLOR; The most important of the status LEDs on the relay board is the red I
  • Page 160 – STATUS; CONTROL; CONTROL; C Data Bus; C data to parallel inputs and
  • Page 161 – RELAY PCA; M703E Power Distribution Block diagram
  • Page 162 – Location of the AC Configuration Jumper for the Dry Air Pump
  • Page 163 – Present on 50 Hz version of jumper set,; FRONT PANEL INTERFACE
  • Page 164 – data and response messages during interactive tasks.
  • Page 165 – Keyboard and Display Interface Block Diagram
  • Page 166 – DISPLAY DATA DECODER; SOFTWARE OPERATION; Schematic of Basic Software Operation
  • Page 167 – GENERATOR OPERATION; GENERATION; which also may be undesirable in a calibration application; Generator Internal Pneumatics
  • Page 168 – Generator Valve and Gas Fixture Locations; GENERATOR ELECTRONIC OPERATION; Electronically the O
  • Page 169 – Generator Electronic Block Diagram
  • Page 170 – Generator Temperature Control; In order to operate at peak efficiency the UV lamp of the M703E’s O; UV Lamp; Generator Temperature Thermistor and DC Heater Locations
  • Page 171 – PHOTOMETER OPERATION; Concentration; LC; ln; at STP
  • Page 172 – inHg; TIME INDEX; CYCLE REPEAT EVERY 6 SECONDS
  • Page 173 – Photometer Gas Flow – Measure Cycle; Photometer Gas Flow – Reference Cycle
  • Page 174 – Photometer Absorption Path
  • Page 175 – Photometer Layout – Top Cover Removed
  • Page 176 – MOTHER BOARD; CPU Card; Photometer Electronic Block Diagram; Photometer Temperature Control; PHOTO LAMP TEMP
  • Page 177 – generator assembly measure; - The flow rate of gas through the photometer measured in LPM.; the same as
  • Page 179 – MAINTENANCE SCHEDULE & PROCEDURES; MAINTENANCE SCHEDULE
  • Page 180 – M703E Photometric O3 Calibrator Operators Manual
  • Page 183 – PERFORMING LEAK CHECKS
  • Page 184 – Pneumatic setup for performing Pressure Leak Checks
  • Page 186 – M703E Calibrator Operators Manual; Remove the instrument cover
  • Page 187 – CLEANING OR REPLACING THE ABSORPTION TUBE; when cleaning or replacing the absorption tube may be required.; REBUILDING THE DRY AIR PUMP
  • Page 188 – PHOTOMETER UV SOURCE LAMP ADJUSTMENT; PHOTO REFERENCE; test function value drops below 3000 mV.; UV DETECTOR GAIN ADJUST POT; Replace the cover on the analyzer.
  • Page 189 – PHOTOMETER UV SOURCE LAMP REPLACEMENT; MAXIMUM
  • Page 190 – ADJUSTMENT OR REPLACEMENT OF OZONE
  • Page 193 – GENERAL TROUBLESHOOTING & REPAIR OF; GENERAL TROUBLESHOOTING; deviations from the factory values and take corrective action.
  • Page 194 – STANDBY LAMP DRIVER WARNING; To view or clear the various warning messages press:
  • Page 195 – Table 11-1: Front Panel Warning Messages; WARNING FAULT
  • Page 196 – TEST FUNCTION
  • Page 197 – Test Functions - Indicated Failures; PHOTO LAMP TEMP WARNING
  • Page 198 – Example of Signal I/O Function
  • Page 199 – USING THE ANALOG OUTPUT TEST CHANNEL; Table 11-3: Test Channel Outputs as Diagnostic Tools
  • Page 200 – USING THE INTERNAL ELECTRONIC STATUS LEDS; C bus and Relay; Mother Board; C Bus Watchdog Status LEDs; The most important is D1 (see, which indicates the health of the I; Menu Signal I/O to identify hardware
  • Page 201 – Status LEDs; Relay PCA Status LEDS Used for Troubleshooting
  • Page 202 – SUBSYSTEM CHECKOUT; Test Channel D
  • Page 203 – Location of DC Power Test Points on Relay PCA
  • Page 204 – Table 11-7: DC Power Supply Acceptable Levels; C BUS
  • Page 205 – SENSOR ASSEMBLY
  • Page 206 – PHOTOMETER PRESSURE SENSOR:
  • Page 208 – FULL SCALE OUTPUT OF VOLTAGE RANGE; DIAG; PIN; SPARE
  • Page 209 – CONNECTOR
  • Page 212 – BOX TEMP
  • Page 213 – SIGNAL; TROUBLESHOOTING THE O; Readings at Zero
  • Page 214 – Readings
  • Page 216 – between Pins 1 and 2 on the cable connector.
  • Page 217 – TROUBLE SHOOTING THE OPTIONAL O
  • Page 218 – REPAIR PROCEDURES; Disconnect the pneumatic connection from the flow assembly.; Critical Flow Restrictor Assembly Disassembly
  • Page 219 – the IC by gently prying it up from the socket.; TECHNICAL ASSISTANCE; USA
  • Page 221 – A PRIMER ON ELECTRO-STATIC DISCHARGE; HOW STATIC CHARGES ARE CREATED; Triboelectric Charging; pellets during shipment can also build; Table 12-1: Static Generation Voltages for Typical Activities; MEANS OF GENERATION
  • Page 222 – HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE; Semiconductor Reliability News; Table 12-2: Sensitivity of Electronic Devices to Damage by ESD; DAMAGE SUSCEPTIBILITY VOLTAGE; Potentially damaging electro-static discharges can occur:
  • Page 223 – COMMON MYTHS ABOUT ESD DAMAGE; I didn’t feel a shock so there was no electro-static discharge; : The human nervous system is not able; I didn’t touch it so there was no electro-static discharge; : Electro Static charges are fields whose; It still works so there was no damage; : Sometimes the damaged caused by electro-static discharge can; Static Charges can’t build up on a conductive surface; : There are two errors in this statement.; BASIC PRINCIPLES OF STATIC CONTROL; Basic anti-ESD Work Station
  • Page 224 – Simply touching a grounded piece of metal is insufficient; . While this may temporarily bleed off static
  • Page 225 – MAINTENANCE
  • Page 227 – DO NOT; component/assembly directly; In either case wait several seconds.
  • Page 229 – APPENDIX A – Version Specific Software Documentation
  • Page 231 – are
  • Page 232 – TELEDYNE API; pera; PRIMARY SETUP MENU - Basics
  • Page 234 – SECONDARY SETUP Menu - Ba
  • Page 235 – SECONDARY SETUP Menu DIAG Submenu – Basics
  • Page 236 – SECONDARY SETUP Menu DIAG Submenu – G
  • Page 237 – PRIMARY SETUP Menu LVL Subm
  • Page 239 – M703E SETUP VARIABLES FOR LATEST REVISION
  • Page 247 – C address 44 hex
  • Page 248 – Front panel I
  • Page 249 – Rear board DAC MUX analog inputs
  • Page 250 – TERMINAL KEY ASSIGNMENTS
  • Page 251 – APPENDIX B: Spare Parts List
  • Page 252 – Model 703E Calibrator Operator’s Manual
  • Page 253 – Spare Parts List; Part Number
  • Page 255 – Recommended Spare Parts Stocking Levels; ABSORPTION TUBE, QUARTZ; Units; Recommended Spare Parts Stocking Level: Standard
  • Page 257 – Questionnaire; PARAMETER; What is measured O
  • Page 259 – APPENDIX D: Diagrams and Schematics; Table D-1: List of Included Diagrams and Schematics; Document Title; Interconnect Drawing M703E
  • Page 266 – PCA, UV DETECTOR PREAMP; PCA VERSION TABLE
  • Page 270 – CH
  • Page 281 – ONTROL INPUTS
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OPERATOR’S MANUAL

MODEL 703E

PHOTOMETRIC O

3

CALIBRATOR

© TELEDYNE INSTRUMENTS

ADVANCED POLLUTION INSTRUMENTATION DIVISION

(TAPI)

9480 CARROLL PARK DRIVE

SAN DIEGO, CALIFORNIA 92121-5201

USA

Toll-free Phone:

800-324-5190

Phone:

858-657-9800

Fax:

858-657-9816

Email:

[email protected]

Website:

http://www.teledyne-api.com/

05743 Rev. C

Copyright 2007

DCN 5521

Teledyne Advanced Pollution Instrumentation

29 July 2009

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Summary

Page 2 - THIS PAGE IS INTENTIONALLY LEFT BLANK
Page 3 - PRINTED DOCUMENTS ARE UNCONTROLLED.; made to operate the instrument.; DOCUMENTS

PRINTED DOCUMENTS ARE UNCONTROLLED. We recommend that this document be read in its entirety before any attempt is made to operate the instrument. DOCUMENTS Document P/N Revision DCN Nomenclature Dated 05743 B 5359 M703, Manual, Instruction - Title 03/20/09 05744 B 5359 M703, Manual, Instruction - Te...

Page 5 - SAFETY MESSAGES

TELEDYNE API M703E Calibrator Operator’s Manual Safety Messages SAFETY MESSAGES Your safety and the safety of others are very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards that could h...

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