Page 2 - THIS PAGE IS INTENTIONALLY LEFT BLANK
Page 3 - SAFETY MESSAGES; CAUTION
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page i SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated w...
Page 4 - CONSIGNES DE SÉCURITÉ
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page ii CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces...
Page 5 - WARRANTY; CAUTION – Avoid Warranty Invalidation; Primer on
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page iii WARRANTY WARRANTY POLICY (02024F) Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., provides that: Prior to shipment, TAPI equipment is thoroughly inspected and teste...
Page 7 - TABLE OF CONTENTS
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page v TABLE OF CONTENTS 1. INTRODUCTION..........................................................................................................9 1.1. P REFACE .................................................................
Page 9 - FIGURES
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page vii FIGURES Figure 4-1: M465M Mounting Hole Locations and Dimensions ................................................................. 16 Figure 4-2. NEMA AC Power Connection to Monitor ....................................
Page 10 - TABLES
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page viii TABLES Table 4-1: M465M Ventilation Clearances, NEMA Version ........................................................................15 Table 4-2: M465M Ventilation Clearances, Rack Mount Version .....................
Page 11 - INTRODUCTION; Preface
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 9 1. INTRODUCTION 1.1. Preface Teledyne API is pleased that you have purchased the M465M. We offer a full one year warranty (see Section 2.2) and we at Teledyne API will be pleased to provide you with any support requir...
Page 13 - SPECIFICATIONS AND AGENCY; Specifications
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 11 2. SPECIFICATIONS AND AGENCY APPROVALS 2.1. Specifications Measuring principle UV absorption (Beer Lambert Law) Ranges User selectable to any full scale range from: 0-1000 PPM to 0-10,000 PPM 0-5 g/Nm 3 to 0-50 g/Nm ...
Page 14 - Approvals; FCC 47 CFR Part 15B, Class A Emissions; Other Type Certifications
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 12 2.2. Approvals This section presents Safety and Electromagnetic Compatibility (EMC) compliance approvals for the Model 465M monitor. 2.2.1. Safety IEC 61010-1:2001, Safety requirements for electrical equipment for me...
Page 15 - PRINCIPLE OF OPERATION; psi
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 13 3. PRINCIPLE OF OPERATION The detection of ozone molecules is based on absorption of 254 nm UV light due to an internal electronic resonance of the O3 molecule. The M465M uses a mercury lamp constructed so that a lar...
Page 17 - GETTING STARTED; Mechanical Installation (for NEMA 4X; Area
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 15 4. GETTING STARTED The M465M is shipped with the following standard equipment: 1. Power cord (Rack mount version only) 2. Instruction manual. Upon receiving the M465M please do the following: 1. Verify that there is ...
Page 18 - Mechanical Installation (19” Rack Version); Back of the monitor
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 16 Figure 4-1: M465M Mounting Hole Locations and Dimensions 4.2. Mechanical Installation (19” Rack Version) The Rack Mount version of the M465M was designed to be operated as a bench-top monitor or to be mounted in a st...
Page 19 - AC Power Connection (for Monitors in
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 17 4.3. AC Power Connection (for Monitors in NEMA 4X Enclosures) CAUTION Disconnect power to the AC mains before making or removing any electrical connections to the M465M. CAUTION A proper earth ground connection must ...
Page 20 - Do not
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 18 3. For the NEMA configuration, the electrical connection must be hard-wired to the 3-pin connector on the mainboard labeled J23. AC power connection to the monitor should be made with 12-14 AWG stranded copper wire, ...
Page 21 - Pneumatic Connections; Figure 4-3: Pneumatic Connections, Rack Mount Configuration
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 19 should light with a sequence of messages, including the instrument serial number and software revision. (When the instrument first powers up, the display will show ‘xxxx’, indicating that the instrument is in start-u...
Page 22 - Ozone Inlet Connection; ) or Stainless Steel tubing is recommended to connect the sample
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 20 Figure 4-4: Pneumatic Connections, NEMA Configuration 4.4.1. Ozone Inlet Connection Sample gas connections are made to the ¼” stainless steel compression fitting on the rear panel. (See Figure 4-3 and Figure 4-4) 1/4...
Page 23 - Exhaust Connection
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 21 4.4.2. Exhaust Connection Connect a ¼” OD vent line to the “Exhaust” fitting on the rear panel. This line must be vented outdoors or to an appropriate discharge system capable of handling ozone. Local regulations reg...
Page 25 - Electrical I/O Connections
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 23 4.5. Electrical I/O Connections 4.5.1. Location of I/O Connectors in the NEMA Configuration In the NEMA configuration of the M465M, the I/O connectors are located internally in the instrument. See Figure 4-6 for thei...
Page 26 - Status Outputs; Name
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 24 The analog output is automatically scaled to the range of the instrument, i.e. if the monitor range is 1000 PPB, then 5V would correspond to 1000 PPB and 0V would correspond to 0 PPB. See Section 7.2.5 for informatio...
Page 27 - Hi-Current Relay Outputs; Function; Digital Serial Interfaces
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 25 4.5.4. Hi-Current Relay Outputs Three form C relay outputs are provided on the rear panel on the nine pin connector (See Figure 4-5). The relays are labeled “Relay 1,” “Relay 2,” and “Relay 3.” The relays are dry con...
Page 28 - Ethernet Connection
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 26 With the instrument configured for RS485, connection can be made to the DB-9 connector, labeled “RS232/485”, or to the three “COM” pins on the “General I/O” connector. See Section 8.2 for additional details. 4.5.5.3....
Page 29 - FREQUENTLY ASKED QUESTIONS
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 27 5. FREQUENTLY ASKED QUESTIONS 1. Q: How long does the UV Lamp last? A: The typical lifetime is about 2-3 years. The lamp output will steadily decrease until lamp adjustment can no longer be performed. The "Check ...
Page 31 - OPTIONAL HARDWARE AND; Rack Mount Slides
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 29 6. OPTIONAL HARDWARE AND SOFTWARE 6.1. Rack Mount Slides Rack mount slides can be attached to the sides of the Rack Mount version of the M465M, allowing it to slide completely out of a RETMA rack, facilitating mainte...
Page 33 - OPERATION; Front Panel Overview; The menu navigation keypad (; CFG; and; UP; buttons) is used to navigate; NOTE
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 31 7. OPERATION 7.1. Front Panel Overview The M465M front panel provides a number of functions in addition to displaying the current ozone concentration being measured Figure 7-1 below shows the display and keypad porti...
Page 34 - Concentration Alarm Status/Reset
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 32 7.1.3. Concentration Alarm Status/Reset The M465M front panel displays the concentration alarm status. An LED labeled ‘ALARM STATUS’ shows the alarm status as follows: Table 7-1: Alarm LED’s Alarm Status LED Color Al...
Page 35 - Front Panel Menus
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 33 7.2. Front Panel Menus The M465M has an interactive menu structure that can be operated from the front panel. From within this menu structure, the operator can view real-time parameters such as temperature and pressu...
Page 38 - DIAG Menu
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 36 7.2.3. DIAG Menu The DIAG menu (See Figure 7-2 and Figure 7-3) contains functions that are useful for testing and configuring external equipment that may be connected to the rear panel I/O of the instrument. 7.2.3.1....
Page 39 - Memory Reset
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 37 Table 7-4: Signal I/O List Signal Name Rear Panel Label Function AUX 1 IN CTRL IN - 1 UNDEFINED AUX 2 IN CTRL IN - 1 UNDEFINED RELAY 1 RELAY 1 SENSOR OK RELAY 2 RELAY 2 HI ALARM RELAY 3 RELAY 3 HI-HI ALARM STAT OUT 1...
Page 40 - Span Calibration
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 38 7.2.3.5. Span Calibration The Span Calibration also allows the instrument to calibrate its internal ozone offset factor. The Span Calibration however, is done with some controlled concentration gas connected to the “...
Page 41 - VIEW Menu; Parameter
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 39 Figure 7-4: Span Cal Menu 7.2.4. VIEW Menu The VIEW menu allows the operator to view various measurement parameters in real-time. This can be useful for diagnosing various instrument or system problems. Table 7-5: VI...
Page 42 - VAR
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 40 7.2.5. SETUP-VARS Menu The VARS menu allows viewing and editing of various global setup variables that effect how the M465M operates. These variables are stored in the instrument’s non-volatile memory. Table 7-6 list...
Page 43 - Property; HI ALARM; CONFIG Menu
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 41 7.2.6. SETUP-ALARM Menu The ALARM menu allows the operator to view and edit properties of the concentration alarms. The table below summarizes the alarm configuration settings. Table 7-7: Alarm Configuration Settings...
Page 45 - DIGITAL COMMUNICATIONS; Digital Communications Overview
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 43 8. DIGITAL COMMUNICATIONS 8.1. Digital Communications Overview The M465M comes equipped with a digital communications (Com) port that can be connected to a computer or digital data acquisition system. This COM port u...
Page 46 - Ethernet Configuration
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 44 6. For RS-232 operation, set SW2 to either DTE or DCE (See Section 8.3) For RS-485 operation, set SW2 to DCE. 7. Re-install the instrument cover. 8. Re-connect power to the instrument. 9. The software portion of the ...
Page 47 - RS-232 Configuration
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 45 8.3. RS-232 Configuration The RS-232 configuration is usually used when making a one-to-one connection between the instrument and a single computer or PLC. The communications protocol used for the RS-232 configuratio...
Page 48 - RS-485 Configuration
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 46 8.4. RS-485 Configuration RS-485 is commonly used for factory automation busses with a computer or PLC acting as a master. The communications protocol used for the RS-485 configuration is MODBUS RTU. For details on t...
Page 49 - DeviceInstaller; Hardware Setup for Configuring the Ethernet; Color
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 47 8.5. Ethernet Configuration Ethernet is commonly used for factory automation busses with a computer or PLC acting as a master. The communications protocol used for the Ethernet configuration is MODBUS TCP/IP. For det...
Page 50 - Determining a Dynamically Assigned IP; Search; Manually Assigning a Static IP Address
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 48 8.5.3. Determining a Dynamically Assigned IP Address (DHCP Mode) The DeviceInstaller software application (See Section 8.5) can be used to search a network for instruments and determine the IP Address assigned by a D...
Page 52 - MODBUS Register Maps; Register Type; Instrument Setup and Configuration Registers
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 50 8.6. MODBUS Register Maps 8.6.1. Notes on MODBUS registers Concentration values in the MODBUS registers are always expressed in units of PPB (parts-per-billion,) regardless of the concentration units setting of the m...
Page 53 - MAINTENANCE; Maintenance Schedule; Maintenance Item
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 51 9. MAINTENANCE 9.1. Maintenance Schedule Table 9-1 below outlines the suggested maintenance procedures and intervals for ensuring the M465M continues to operate accurately and reliably. Table 9-1: Maintenance Schedul...
Page 54 - Instrument Layout
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 52 9.2. Instrument Layout Figure 9-1 and Figure 9-2 shows the internal layout of the M465M. These figures will be referenced in the procedures that follow. Note the caution areas where high voltage (line voltage) may be...
Page 56 - Replacing Internal Particulate Filter; Disconnect power from the M465M.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 54 9.3. Replacing Internal Particulate Filter 1. Disconnect power from the M465M. 2. Loosen the six screws from the top cover (Rack Mount Configuration, see Figure 9-1) or open front panel (NEMA Configuration, see Figur...
Page 58 - UV Lamp Adjustment; ENT; UV Lamp Replacement
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 56 9.4. UV Lamp Adjustment 1. Instrument should be running and warmed up for at least 20 minutes. 2. With instrument running, remove the six screws and the top cover (Rack Mount Configuration) or open front panel (NEMA ...
Page 59 - Sample Pump Replacement
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 57 9. Reconnect power to the instrument and turn on power switch. Let instrument warm up for at least 20 minutes. 10. Perform UV lamp adjustment procedure per Section 9.4. 9.6. Sample Pump Replacement 1. Disconnect powe...
Page 60 - Remove valve body from sensor manifold.; Configuring the Analog Output
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 58 these should be removed. Use the new valve as a reference to determine which two screws need to be removed. 8. Note the orientation of the valve body on the manifold so that the new valve can be installed in the same...
Page 61 - Figure 9-4: Mainboard – Analog Output Configuration; Cleaning Exterior Surfaces of the M465M
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 59 REF_DET TP12 I2 TP9 I1 TP10 ISO_V TP6 ISO_GND TP5 DAC TP4 PRESS TP8 MEAS TP18 5.0VREF TP7 4.096VREF TP11 +12VL TP19 REF TP14 +15V TP17 -9V TP16 +12V TP20 +9V TP22 3.3V TP2 DGND TP3 VCC TP1 R26 R44 R59 R58 R33 R36 R35...
Page 62 - Boot Loader Operation; SOFTWARE TYPE
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 60 9.10. Boot Loader Operation The main function of a boot loader is to load or update the firmware to the microcontroller on the Printed Circuit Board (PCB) of an instrument. There are two types of boot loader setup: h...
Page 63 - Select the COM port that the instrument is connected to.; Upload Firmware; Press “Write”. The screen will display, “Wait for boot loader”.; Verify Firmware; Press “Verify”. The screen will display, “Wait for boot loader”.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 61 4. Select the COM port that the instrument is connected to. 5. Select the HEX file for the appropriate firmware. 6. Refer to Section 9.10.2.1 to upload the firmware or to Section 9.10.2.2 to verify the firmware. 9.10...
Page 65 - TROUBLESHOOTING; Reference Drawings; RISK OF ELECTRICAL SHOCK. THE OPERATIONS
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 63 10. TROUBLESHOOTING 10.1. Reference Drawings The drawings contained in this section are for general reference and may be useful when performing certain troubleshooting activities. 10.1.1. Pneumatic Diagram Figure 10-...
Page 66 - Interconnect Diagram
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 64 Exhaust Out O3 Gas In Azero Valve Filter O3 Measurement Cell O3 Destruct Flow-Meter Pump Flow Control Orifice Flow Switch (Optional) Dryer Water Drop-Out Filter Figure 10-2: Pneumatic Diagram (NEMA Version with Sampl...
Page 68 - Troubleshooting Using Front Panel Status; Triggers
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 66 10.2. Troubleshooting Using Front Panel Status LED’s or Status Outputs The M465M has 4 front-panel status LED’s that reflect the current operating status of the monitor, and indicate fault conditions. There are also ...
Page 69 - Sensor OK; The Sensor OK LED indicates the status of the O; Invalid Reading
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 67 10.2.1. Sensor OK The Sensor OK LED indicates the status of the O 3 sensor module in the monitor. The normal state of this LED (or Status Output) is On. If this LED remains off after the normal warm-up period, then a...
Page 70 - Pressure Too High
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 68 10.2.4.1. Pressure Too High The monitor inlet is being pressurized. The monitor inlet should be allowed to sample gas at ambient pressure. Disconnect all sample lines from the monitor and read the pressure again. If ...
Page 71 - CALIBRATION; Factory Calibration
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 69 11. CALIBRATION 11.1. Factory Calibration The M465M is calibrated to internal T-API calibration standards to shipment. A calibration certificate for your instrument can be purchased from Teledyne API if required. Tel...
Page 73 - TECHNICAL ASSISTANCE
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 71 12. TECHNICAL ASSISTANCE If this manual does not solve your problems, technical assistance may be obtained from: Teledyne API, Customer Service, 9480 Carroll Park Drive San Diego, California 92121-5201USA Toll-free P...
Page 75 - Spare Parts List for Rack Mount Version
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 73 13. M465M SPARE PARTS 13.1. Spare Parts List for Rack Mount Version Part Number Description 025710100 PCA, UV DETECTOR PREAMP 028510000 KIT, EXPENDABLES, 25MM GLASS FIBER FILTER 036750000 AKIT, ELEMENTS, 47MM, 30 MIC...
Page 76 - Spare Parts List for NEMA Version
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 74 13.2. Spare Parts List for NEMA Version Part Number Description 025710100 PCA, UV DETECTOR PREAMP 028510000 KIT, EXPENDABLES, 25MM GLASS FIBER FILTE 036280000 ASSY, WATER DROP OUT FILTER, PFA 036750000 AKIT, ELEMENTS...
