Teledyne 460L - Manual

Teledyne 460L

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Table of Contents:

  • Page 2 – TELEDYNE INSTRUMENTS; HIGHLIGHTS; PRINTED DOCUMENTS ARE UNCONTROLLED; THIS PAGE IS INTENTIONALLY LEFT BLANK
  • Page 3 – 60L Instruction Manual; SAFETY MESSAGES; messages in this manual. Please read these messages carefully.
  • Page 4 – Safety Messages; ii
  • Page 5 – iii; TABLE OF CONTENTS
  • Page 6 – Table of Contents; iv
  • Page 7 – List of Figures; Draining the Optional H; LIST OF TABLES
  • Page 8 – vi; LIST OF APPENDICES
  • Page 9 – INTRODUCTION; Preface
  • Page 10 – Introduction; Using This Manual; This manual has the following data structures:
  • Page 11 – monitor’s operation.; Troubleshooting
  • Page 13 – SPECIFICATIONS AND WARRANTY; Specifications
  • Page 14 – Specifications and Warranty; Warranty; COVERAGE; manufacturers warranty.; GENERAL; purchase price of such Product.
  • Page 15 – GETTING STARTED; Unpacking; the shipper first, then Teledyne Instruments.; Figure 3-1 M460L Front Cover Layout; are in good shape and properly seated.; NOTE
  • Page 16 – Getting Started; listed on the paperwork accompanying the monitor.
  • Page 17 – Mechanical Installation; Mount the enclosure securely to a vertical surface.; VENTILATION CLEARANCE:
  • Page 18 – Pneumatic Connections; Connect a 1⁄4” exhaust line to the fitting labeled ‘Exhaust.’
  • Page 19 – Figure 3-5 460L Pneumatic Connections
  • Page 20 – Electrical Connections; AC Power Connection
  • Page 21 – Signal I/O Connections; Figure 3-7 Signal I/O Connector Pin Assignments; Analog Output; The analog output requires two connections:; ANALOG–; ground connection. See Figure 3-7 for the locations of the; ANALOG OUT–
  • Page 22 – Digital Status Outputs; conditions of the monitor as well as the status of its O; Table 3-2 Digital Status Output Descriptions; Figure 3-8 Digital Status Output Connections
  • Page 23 – Control Inputs; Analog Out; Relay Outputs
  • Page 25 – Initial Startup; THE MONITOR IS NOW READY TO MEASURE OZONE.; Setting up the Serial Communications Port
  • Page 26 – or connections over greater distances.; Physical Serial Port Configuration
  • Page 27 – Software Setup for Serial Port Communications; settings below. Your com port is most likely COM1.
  • Page 28 – Find the address of the 460L.
  • Page 29 – FREQUENTLY ASKED QUESTIONS; ON
  • Page 30 – Frequently Asked Questions
  • Page 31 – OPTIONAL HARDWARE AND SOFTWARE; Teledyne Instruments at:; Sample Conditioning System; A permeation tube dryer.; Current Loop Analog Output; levels that are; CAUTION
  • Page 32 – Optional Hardware and Software
  • Page 33 – OPERATING INSTRUCTIONS; operational features of the 460L.; Front Panel Display; O3 readout; ZERO; Status LED’s; Table 6-1 Status LED’s
  • Page 34 – Operating Instructions; Concentration Alarms; Concentration Alarm Configuration
  • Page 35 – SERIAL COMMUNICATIONS; Serial Port Command Syntax; Examples
  • Page 36 – Serial Communications; Serial Port Command Summary; Table 7-1 Serial Port Command Summary; COMMAND DESCRIPTION
  • Page 37 – Serial Port Command Reference; ALMACK
  • Page 38 – ALMSTAT
  • Page 39 – CZERO; monitor
  • Page 40 – DACSTEP; operation of any equipment measuring the Analog Output.
  • Page 42 – SETADDR; Changes the communications address to a new value.
  • Page 43 – TDUMP; acquisition system
  • Page 44 – TLIST; None
  • Page 45 – VGET; is index number for internal VAR as follows:; - Request limit value for HI concentration Alarm
  • Page 46 – VLIST
  • Page 47 – VSET; index number for internal VAR (See VGET for index list); VSET Successful
  • Page 49 – CALIBRATION; Zero Point calibration; Span Point Calibration
  • Page 50 – Calibration
  • Page 51 – The address of the M460M is 3; O3 SLOPE; VAR is number 16; Adjusting the Optional Current Loop Output; Disconnect the monitor from AC power.; Figure 8-1 Setup for Measuring Current Output Signal Level
  • Page 52 – Span; Figure 8-2 Location Current Output Adjustment Potentiometers
  • Page 53 – Replacing the Particulate Filter Element; Filter Replacement Procedure; Purge the gas delivery line of ozone.; Figure 9-1 Changing the Particulate Filter
  • Page 54 – Maintenance; Mounting the Particulate Filter Externally; be replaced without turning off the monitor or opening the case.; AFTER; Figure 9-2 Changing the Particulate Filter
  • Page 55 – Maintaining the Optional H; Draining the Optional Coalescing Filter; To drain the filter:; Figure 9-3 Draining the Optional H
  • Page 56 – Replacing the Coalescing Membrane; Figure 9-4 Replacing the Membrane of the Optional H
  • Page 57 – UV Lamp Replacement; Disconnect power from the monitor and open cover.; Figure 9-5 UV Lamp Set Screws and Calibration Test Points
  • Page 58 – Cleaning Exterior Surfaces of the 460L; jets of water and is totally protected against dust.
  • Page 59 – THEORY OF OPERATION; Basic O; LC; Where
  • Page 60 – Theory of Operation; To solve this equation for; ln; amount of light absorbed.; = sample ambient temperature in degrees Kelvin; psi; The Absorption Path
  • Page 61 – of the UV light is needed.; ABSORPTION TUB E; The Reference / Measurement Cycle; is present and when it is not. The Model 460L; Figure 10-2 Reference / Measurement Gas Cycle
  • Page 62 – The Measurement / Reference Cycle consists of:; Table 10-1 Measurement / Reference Cycle; Digital Noise Filter
  • Page 63 – Pneumatic Theory of Operation; Basic Pneumatic Flow And Flow Control; Figure 10-3 460L Internal Pneumatic Diagram – Basic Configuration; Internal Pump and Flow Control; Air flow through the M460L O; Particulate Filter
  • Page 64 – Optional Sample Conditioning; O Coalescing Filter
  • Page 65 – Ozone Destruct Scrubber
  • Page 66 – Electronic Theory of Operation; Figure 10-5 460L Electronic Block Diagram; Main Board
  • Page 67 – Sensor Module; Sensor Components; UV Lamp Heater
  • Page 68 – Sensor Module PCA; Sensor Signal A/D Conversion
  • Page 69 – CPU Board; Status and Alarm Functions
  • Page 70 – Display Driver and Keyboard Assembly; Keyboard
  • Page 71 – Power Distribution; Figure 10-6 460L Power Distribution Block Diagram; AC line power is converted and stepped down to several DC; SENSOR MODULE POWER SUPPLY:; Using +15 VDC from the main power supply, this
  • Page 72 – Using +12 VDC supplied by the main power supply, this
  • Page 73 – TROUBLESHOOTING; turned on and allowed to warm up for at least 15 minutes.; Status Output Summary; If the Sensor OK output turns OFF
  • Page 74 – Troubleshooting; Invalid Reading; supply is under pressure.; Lamp Low
  • Page 75 – Concentration Alarm Outputs; Table 11-3 Alarm Output Troubleshooting
  • Page 76 – Technical Assistance; Teledyne Instruments
  • Page 77 – A PRIMER ON ELECTRO-STATIC DISCHARGE; How Static Charges are Created; Figure 12-1 Triboelectric Charging; pellets during shipment can also build hefty static
  • Page 78 – A Primer on Electro-Static Discharge; How Electro-Static Charges Cause Damage; Semiconductor Reliability News; Table 12-2 Sensitivity of Electronic Devices to Damage by ESD; Potentially damaging electro-static discharges can occur:
  • Page 79 – Common Myths About ESD Damage
  • Page 80 – Basic Principles of Static Control; General Rules; your analyzer; . While this may temporarily
  • Page 81 – Basic anti-ESD Procedures for Analyzer Repair and; Working at the Instrument Rack
  • Page 82 – Transferring Components from Rack to Bench and Back
  • Page 83 – up on the bag or bin during travel to dissipate:; Opening Shipments from Teledyne Instruments’ Customer; Open the outer shipping box away from the anti-ESD work area.
  • Page 84 – Packing Components for Return to Teledyne Instruments; ESD Hazard; In either case wait several seconds.
  • Page 87 – Appendix A - Spare Parts list
  • Page 89 – M460L Spare Parts List; Part Number
  • Page 91 – Appendix B – Electronic Schematics; Table B-1 M460L List of Electronic Schematics
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INSTRUCTION MANUAL

MODEL 460L

Nema Ozone Monitor

9480 CARROLL PARK DRIVE

SAN DIEGO, CA 92121-5201

USA

Toll-free Phone: 800-324-5190

Phone: 858-657-9800

Fax: 858-657-9816

Email: [email protected]

Website: http://www.teledyne-api.com/

05012 REV. D

DCN 5164

© 2008 T-API

22 January 2009

PRINT DATE: 19 February 2009

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Summary

Page 2 - TELEDYNE INSTRUMENTS; HIGHLIGHTS; PRINTED DOCUMENTS ARE UNCONTROLLED; THIS PAGE IS INTENTIONALLY LEFT BLANK

TELEDYNE INSTRUMENTS HIGHLIGHTS Model 460L – NEMA Ozone Monitor Instruction Manual H-ii 05012 Rev D 22 January 2009 PRINTED DOCUMENTS ARE UNCONTROLLED DCN 5164 THIS PAGE IS INTENTIONALLY LEFT BLANK

Page 3 - 60L Instruction Manual; SAFETY MESSAGES; messages in this manual. Please read these messages carefully.

TELEDYNE INSTRUMENTS 460L Instruction Manual Safety Messages 05228 Rev B i DCN 5164 PRINTED DOCUMENTS ARE UNCONTROLLED SAFETY MESSAGES Your safety and the safety of others is very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safet...

Page 4 - Safety Messages; ii

TELEDYNE INSTRUMENTS Safety Messages 460L Instruction Manual ii 05228 Rev B PRINTED DOCUMENTS ARE UNCONTROLLED DCN 5164 THIS PAGE IS INTENTIONALLY LEFT BLANK

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