Page 2 - GENERAL INFORMATION; IMPORTANT
2 - RW30 USER MANUAL SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL. REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. MAKE NO ALTERATIONS OR MODIFICATIONS TO THE TOOL. SERIOUS INJURY COULD RESULT FROM IMPROPER CHANG...
Page 3 - TABLE OF CONTENTS
RW30 USER MANUAL - 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warni...
Page 4 - All; DECLARATION OF CONFORMITY
4 - RW30 USER MANUAL DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der Unterzeichnende: Je souss...
Page 5 - LOCAL SAFETY REGULATIONS; SAFETY SYMBOLS
RW30 USER MANUAL - 5 Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment. This safety alert and signal word indicate a...
Page 6 - SHOCK HAZARD; SAFETY PRECAUTIONS
6 - RW30 USER MANUAL Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety. Review them carefully before operating the tool and before...
Page 7 - WELDING HAZARDS
RW30 USER MANUAL - 7 • Wear a safety harness when working above ground. • Anchor all panels and covers solidly. • Fix the cable to the work piece or work bench with a good metal-on-metal contact as near as possible to the construction. WELDING HAZARDS The RAYS OF THE ARC can burn the eyes and the sk...
Page 11 - CLAW VERSION; OPERATION; OVERVIEW
RW30 USER MANUAL - 11 PREPARING THE RW30 FOR OPERATION CLAW VERSION 1. Position the claw on the rail. 2. Adjust the sliding jaw and tighten. 3. Check the jaw angle and reference supports. OPERATION OVERVIEW The RW30 is an electric arc welding controller to be used for gas-free sheathed wires. It is ...
Page 12 - CLAMP VERSION
12 - RW30 USER MANUAL CLAMP VERSION 1. Disengage the stop pin on the mounting bracket, insert the rack, adjust to one of the three positions and engage the stop pin. 2. Slide in and engage the stop pin to the rack. 4. Set anti-slip bolt. 5. Assemble the mounting brackets by disengaging the stop pin,...
Page 13 - SETTING THE STICK OUT
RW30 USER MANUAL - 13 CONNECTING THE WIRE FEED/ WELDING TIP TO THE RW30 1. Place the welding tip into the support. 2. Support swivel blocking lever. 3. Support stick-out lever. SETTING THE STICK OUT The ideal setting is 30 mm. Use the template markers to check for proper distance. Adjusting the Clam...
Page 14 - AUTOMATIC TRACK MODE; THE “CHARLIE” CONTROL UNIT CONTROLS
14 - RW30 USER MANUAL OPERATING THE RW30 & THE CHARLIE CONTROL UNIT 1. Turn ON the main switch on the RW30. 2. Unlock the ON/OFF switch on the Charlie Control Unit located on the right side of the unit. AUTOMATIC TRACK MODE After preheating, this mode is used on carbon steel track for continuous...
Page 15 - TRANSLAMATIC RW30; In tracing mode; In welding mode; STOP
RW30 USER MANUAL - 15 J.SAURON TRANSLAMATIC RW30 08 JS 063* du 17/12/2008 02/04/2009 PAGE : 6/68 3.1 Screen examples of scrolling through the alphanumeric character list _ - - - - - - - - - - C - - - - - - - - - - A - - - - - - - - - - - _ - - - - - - - - - B - - - - - - - - - - B - - - - - - - - - ...
Page 16 - INFORMATION ON DATA TRACKING; MANUAL DATA ENTRY
16 - RW30 USER MANUAL LANGUAGE SETTING Different languages may be accessed and selected when the first message “HELLO” appears by using the PLUS key. Translations of the message “HELLO” into different languages according to geographic areas are then displayed each time the PLUS key is pressed. SETTI...
Page 17 - OPERATOR DIALOGUE
RW30 USER MANUAL - 17 OPERATOR DIALOGUE Power up: Then: Change language - press the arrows: Display software version and Charlie serial number. This mode allows to perform free polygons from 3 to 4 sides. • Setting the points without restriction (beads direction : Position O1 to Position O2). • When...
Page 20 - ERROR MESSAGES
20 - RW30 USER MANUAL Display of the step between each bead, (distance in mm, 1 mm equals to 0.04 inch) and estimate welding time in minutes. -Setting can be made up to 3 shapes: Option to repeat the same shape or change the size and shape as previously indicated. During welding: Torch moves to star...
Page 22 - TROUBLE SHOOTING; The « ON » TRANSLAMATIC‘s green light does not work; TROUBLESHOOTING
22 - RW30 USER MANUAL J.SAURON TRANSLAMATIC RW30 08 JS 063* du 17/12/2008 02/04/2009 PAGE : 8/68 6 TROUBLE SHOOTING The « ON » TRANSLAMATIC‘s green light does not work PROBABLE CAUSE CHECKS AND REMEDYS « ON/OFF » switch Check its good position and its good working order Alimentation’s cable cutted C...
Page 23 - No wire feeding; Wire feeding OK but no welding; PROBABLE CAUSE; FOR ANY INTERNAL INTERVENTION OUT OF THESE POINTS ABOVE,
RW30 USER MANUAL - 23 J.SAURON TRANSLAMATIC RW30 08 JS 063* du 17/12/2008 02/04/2009 PAGE : 9/68 Coder’s pulses defect Check the coder connexion on the right side and on the bottom of the interface card (J3 connector side). Replace the interface card. Axis engine’s cards Check if the card’s lights a...
Page 24 - NOTICE; SPECIFICATIONS
24 - RW30 USER MANUAL • Check that the pin holder is not burnt or not holding the pin tightly. If not, remove the ring holder, clean all the parts and squeeze the fingers of the pin holder together. • Check the cables on the gun from time to time for damage. Replace as required. • Check that the lif...
Page 27 - SPARE PARTS
RW30 USER MANUAL - 27 Charlie Box 65446 Charlie Main Board 69889 Interconnection Board 64969 No/Off Switch 69831 Motor X 64963 Power Supply 69830 Motor Y 64962 Motor Board 64961 Trigger Cord 70780 Power Cord Primary 70781 Rack 66551 (Includes Pinion Below) PGA Cable 70787 Charlie Cable 68208 Motor/B...
Page 28 - No Photo
28 - RW30 USER MANUAL Bearing Y Axis 66533 Bearing X Axis 64950 Nut 66529 Coupling, Y Axis 66535 Power Cable (115V) 68209 Pad Clamp 70775 Beam, Souriau 70779 Template guage for setting the stick height (see page 13). Removing wire feed tip using hex in template guage. Master Power Switch Off Master ...
Page 32 - Right Side Assembly
32 - RW30 USER MANUAL Item Part No. Qty Description 1 66525 1 Right Side Plate 2 69830 1 Power Supply 34 64956 1 Bearing Support 5 64955 1 Bearing 6 7 72593 2 Carry Handle Assy (Fold Down) 89 10 11 12131415161718 64945 1 Conical Stop Right Side Assembly Part No. 69819 J.SAURON TRANSLAMATIC RW30 08 J...
Page 33 - Qty
RW30 USER MANUAL - 33 Item Designation Reference Material Qty D-1 Axis card ATC08660012 2 D-2 Interconnection card TAF00000001 1 D-3 Interconnection card bundle TAF00000023 1 D-4 Screw CHC M4-10 ( DIN 912 ) APG01120412 2 D-5 Nut H-M4 ( DIN 934 ) APG02140092 1 D-6 Star washer M4 ( DIN 6798 ) APT01120...
Page 34 - Repère; Matière; Qté
34 - RW30 USER MANUAL Support Platform Assembly Part No. 69816 Item Part No. Qty Description 1 64986 1 Support Platform 2 --- -- ---- 3 64985 1 Y-Rail 4 66549 1 Jointed Wrist Bracket 5 66532 1 Bearing Support 6 64962 1 Y-Axis Motor 7 64959 1 Bearing Flange 8 66534 1 Y-Axis Screw 9 64958 1 Axis Brack...
Page 36 - CLAMP ASSEMBLY
36 - RW30 USER MANUAL Frog Clamp Assembly Part No. 66546 Right Fixed Clamp Part No. 66547 Left Pivot Clamp Part No. 66548 Right Self Alignment Clamp Part No. 66544 Left Self Alignment Clamp Part No. 66545 CLAMP ASSEMBLY
Page 37 - TORCH SUPPORT PARTS LIST & ILLUSTRATION
RW30 USER MANUAL - 37 Item Designation Reference Material Qty J-1 25 mm dia. rack shaft ATC20460005 Aluminum 1 J-2 Rack ATC21910007 Delrin 1 J-3 Torch support hub ATC20460006 Aluminum 1 J-4 Rack pinion axis ATC21910006 Stainless steel 1 J-5 Rack pinion ATC20460008 Delrin 1 J-6 Torch retainer ATC0849...
