Page 2 - Hydraulic Tools; All
2 ► HSX User Manual DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der ...
Page 3 - TABLE OF CONTENTS; IMPORTANT; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; WARNING
HSX User Manual ◄ 3 TABLE OF CONTENTS SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read th...
Page 4 - SAFETY SYMBOLS; LOCAL SAFETY REGULATIONS; DANGER; CAUTION; NOTICE; CAUTION
4 ► HSX User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety ...
Page 5 - SAFETY PRECAUTIONS; BE THOROUGHLY TRAINED BEFORE OPERAT
HSX User Manual ◄ 5 SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety. Re - view them carefully before operatin...
Page 7 - OPERATION; PREOPERATION PROCEDURES; PRE-INSTALLATION INSTRUCTIONS
HSX User Manual ◄ 7 OPERATION PREOPERATION PROCEDURES DAILY MAINTENANCE CHECKS Check for loose or missing fasteners. Tighten or replace as needed. See Torque Specifications in the ASSEMBLY section of this manual. Check to be certain that the flow control valve on the car - rier is set to the proper ...
Page 8 - ground with a very slight down pressure to
8 ► HSX User Manual OPERATION DO NOT suspend the compactor in the air during the warm-up procedure. The compactor must be placed flat on the ground with a very slight down pressure to keep it in place. When ambient temperatures are below freezing, suspending the compac - tor in the air without first...
Page 9 - SERIOUS INJURY OR DEATH COULD RESULT FROM
HSX User Manual ◄ 9 OPERATION these materials in most soil conditions, except solid rock or soil with a very high clay content. The compactor is placed on the object to be driven using the front one-third (that portion of the baseplate furthest from the operator) of the baseplate. This position is c...
Page 10 - TROUBLESHOOTING; PROBLEM
10 ► HSX User Manual TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. PROBLEM CAUSE SOLUTION Compactor Inoperative. System Flow Valve not operating or adjusted incorrectly. Adjust flow for compactor; flow and pressure test at...
Page 11 - FLOW TEST PROCEDURES; Test Procedure
HSX User Manual ◄ 11 FLOW TEST PROCEDURES The correct performance of this procedure will verify if the auxiliary circuit of the carrier is adequate to properly oper - ate a Stanley attachment. This procedure is generic in form. It is the end users re- sponsibility to ensure that this procedure will ...
Page 12 - SPECIFICATIONS; Troubleshooting
12 ► HSX User Manual SPECIFICATIONS FLOW TEST PROCEDURES Example: Stabilized Temperature 160° Ambient Temperature -80° Heat Rise 80° The normal operating temperature range of this circuit will be the typical ambient temperature range for the geo - graphical area plus the heat rise calculated above. ...
Page 13 - DEFINITION OF TERMS; Ambient Air; Stabilized
HSX User Manual ◄ 13 DEFINITION OF TERMS Tool: The hydraulic attachment which the auxiliary circuit is intended to power. These may include hydraulic breakers, compactors, shears, etc. Operating Pressure: That pressure at which the tool will naturally operate without influence of outside pressure re...
Page 14 - MAINTENANCE INTERVALS
14 ► HSX User Manual SPECIFICATIONS Miscellaneous Flow Meter..........................................................................................................................................................29085 NOTE: Weights, dimensions and operating specifications listed on this sheet are ...
Page 15 - FLAT TOP MOUNTING DIMENSIONS
HSX User Manual ◄ 15 FLAT TOP MOUNTING DIMENSIONS HSX11125S TOP PLATE MOUNTING DIMENSIONS .00 .00 .83 12X ASTM A-36 .75 .98 .98 3.94 14.10 18.04 5.12 10.43 15.55 (20.00) (17.50) Tolerances: (except as noted) .X: ±0.1 .XX: ±0.02 .XXX: ±0.005 ANGLES: ±0.5 .000 .000 1.06 ASTM A-36 STEEL 2.75 2.36 28.34...
Page 16 - both use the same parts shown on
16 ► HSX User Manual 23 FT-LBS [31 Nm] 18 FT-LBS [24 Nm] 23 FT-LBS [31 Nm] 23 FT-LBS [31 Nm] 18 FT-LBS [24 Nm] 1 2 3 4 5 6 10 7 8 9 11 12 13 14 15 16 17 18 19 3 3 HSX3025S / HSX3125S PARTS LIST ITEM No. P/N DESCRIPTION QTY 1 00834 O-RING 1 X 1-1/4 X 1/8 -214 1 2 02099 HHCS 3/8-16UNC X 1.250 16 3 043...
Page 17 - Both use the same parts shown on
HSX User Manual ◄ 17 HSX3025S / HSX3125S PARTS LIST 180 FT-LBS [244 Nm] 85 FT-LBS [115 Nm] 02504 06330 12669 21896 22061 35245 206019 206024 206028 370352 371050 371061 372003 370352 06330 371050 02504 371061 Item Part Number Description Qty 1 02504 HHCS 1/2-13UNC X 1.500 4 2 06330 O-RING 3-3/4 X 4 ...
Page 24 - ATTACHMENT HOLE PATTERNS; CENTERED ON SHOE WELDMENT
24 ► HSX User Manual ATTACHMENT HOLE PATTERNS Hole patterns shown below for pile-driving attachments. D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 12.000 17.500 REV. BY DATE PCRN# DESCRIPTION 1 RN 7/3/13 28782_01 INITIAL RELEASE NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND ...
Page 25 - NOTES