Page 2 - Hydraulic Tools; All
2 ► GT18B01-B02 User Manual CERTIFICATE OF CONFORMITY DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools __________________________________________________________________...
Page 3 - TABLE OF CONTENTS; WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; IMPORTANT
GT18B01-B02 User Manual ◄ 3 TABLE OF CONTENTS WARNING SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL. REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. SERVICING: This manual contains safety, operation, and routine m...
Page 4 - SAFETY SYMBOLS; LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE
4 ► GT18B01-B02 User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte - nance personnel...
Page 5 - SAFETY PRECAUTIONS
GT18B01-B02 User Manual ◄ 5 SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the equipment. These safety precautions are given for your safety. Re - view them carefully before oper...
Page 7 - HOSE TYPES; HOSE SAFETY TAGS
GT18B01-B02 User Manual ◄ 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They...
Page 8 - HOSE RECOMMENDATIONS; Tool to Hydraulic Circuit Hose Recommendations
8 ► GT18B01-B02 User Manual HOSE RECOMMENDATIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Ho...
Page 9 - HTMA / EHTMA REQUIREMENTS
GT18B01-B02 User Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperatu...
Page 10 - OPERATION; PREPARATION FOR USE
10 ► GT18B01-B02 User Manual OPERATION PREPARATION FOR USE Do not operate the power unit until you have read the engine operating and maintenance instructions manual furnished with the unit. 1. ENGINE CRANKCASE OIL LEVEL Always check the oil level before starting the engine. Make sure the oil level ...
Page 12 - CONTROLS; STARTUP; FOR 5 GPM OPERATION
12 ► GT18B01-B02 User Manual OPERATION CONTROLS This unit is equipped with an advanced proportional engine control system. It provides a means of controlling engine speed by adjusting the fuel control lever with an actuator. The Power Unit provides one circuit, with an oil flow of 5 gpm/19 lpm up to...
Page 13 - COLD WEATHER STARTUP; SHUTDOWN
GT18B01-B02 User Manual ◄ 13 OPERATION COLD WEATHER STARTUP 1. Use the procedures described under "STARTUP" and then follow the procedure below. 2. Hydraulic fluids are thicker in cold weather. Therefore, it is recommended that the engine be run at low idle long enough to bring the fluid tem...
Page 14 - ROUTINE MAINTENANCE; ENGINE MAINTENANCE
14 ► GT18B01-B02 User Manual ROUTINE MAINTENANCE ENGINE MAINTENANCE Follow the maintenance schedule and general mainte - nance instructions in the engine maintenance and opera - tion manual furnished with the power unit. SPARK PLUG On power units equipped with Briggs & Stratton Engines, ONLY Cha...
Page 15 - PROGRAMMABLE CONTROLLER; TROUBLESHOOTING GUIDELINES
GT18B01-B02 User Manual ◄ 15 PROGRAMMABLE CONTROLLER The Stanley programmable controller is an electronic engine governor that provides a means of controlling and limiting engine speed by adjusting the fuel control lever with a proportional actuator. The controller is factory preset and has no manua...
Page 16 - FAULT CODES
16 ► GT18B01-B02 User Manual FAULT CODES 1 APECS unit not calibrated yes Have engine serviced by an Authorized Stanley Dealer. 2 Engine speed excessive yes Have engine serviced by an Authorized Stanley Dealer. 3 Engine speed unusually low yes Have engine serviced by an Authorized Stanley Dealer. 4 E...
Page 17 - TESTING & TROUBLESHOOTING; GENERAL
GT18B01-B02 User Manual ◄ 17 TESTING & TROUBLESHOOTING GENERAL Tests and adjustments should be performed periodically to ensure the power unit is operating at maximum efficiency. Stanley Circuit Tester (part number 04182) is recommend - ed. This tester can be used to isolate problems in both the...
Page 18 - TROUBLESHOOTONG
18 ► GT18B01-B02 User Manual TROUBLESHOOTONG ENGINE WILL NOT START. FLOW SELECTOR SWITCH NOT MAKE SURE THE FLOW SELECTOR SWITCH IS IN IN THE OFF POSITION. THE OFF POSITION WHEN STARTING. BATTERY NOT CONNECTED. ATTACH BATTERY CABLES, CHECK WIRES. WEAK BATTERY. TEST BATTERY, CHARGE OR REPLACE. NO FUEL...
Page 19 - SPECIFICATIONS
GT18B01-B02 User Manual ◄ 19 SPECIFICATIONS Engine: ....................................................................................................................................................18 hp Briggs Capacity..................................................................................
Page 23 - FRAME PARTS
GT18B01-B02 User Manual ◄ 23 Item No. Part No. Qty Description 1 370502 7 Capscrew, 5/16 in.-18 UNC 2 03906 7 Nylock Nut, 5/16 in. -18 UNC 3 62267 1 Handle, Rear Lift 4 58857 1 Coupler, Male 3/8 in., -8 SAE 5 58856 1 Coupler, Female 3/8 in., -8 SAE 6 60962 2 Capscrew, 1/4 in. -20 7 59130 1 Manifold ...
Page 25 - MAIN WIRING HARNESS
GT18B01-B02 User Manual ◄ 25 MAIN WIRING HARNESS RECTIFIER WIRE WHITE CONTROLLER TO MAGNETO WIRE ON ENGINE GRAY WIRE OIL PRESSURE SWITCH FUEL SHUTOFF RED WIRE - THROTTLE CONTROL SWITCH (NOTE: PLUG BEHIND SWITCH WITH BLUE & YELLOW WIRES GOES TO SWITCH ON TOP) RELAY-62301 SUPPLIED W/62293 HARNESS ...
