Page 2 - Hydraulic Tools; All; DECLARATION OF CONFORMITY
2 ► BR50 User Manual DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der Unterzeichnende: Je souss...
Page 3 - WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; IMPORTANT; TABLE OF CONTENTS
BR50 User Manual ◄ 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warni...
Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE; SAFETY SYMBOLS
4 ► BR50 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and si...
Page 5 - SAFETY PRECAUTIONS
BR50 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating the tool and befor...
Page 8 - HOSE SAFETY TAGS; HOSE TYPES
8 ► BR50 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified no...
Page 9 - Tool to Hydraulic Circuit Hose Recommendations; HOSE RECOMMENDATIONS
BR50 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ire Braid or Fiber Br...
Page 10 - HTMA / EHTMA REQUIREMENTS
10 ► BR50 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Temperature: Sufficient heat...
Page 11 - COLD WEATHER OPERATION; CHECK POWER SOURCE; OPERATION PROCEDURES; OPERATION
BR50 User Manual ◄ 11 NOTE:Partially depressing the trigger allows the tool to run at slow speed. Slow-speed operation permits easier starting of the tool bit into the work surface. 5. To start, break an opening (hole) in the center of the surface. After making a hole, break portions of the material...
Page 12 - TOOL PROTECTION & CARE
12 ► BR50 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic sy...
Page 13 - TROUBLESHOOTING
BR50 User Manual ◄ 13 PROBLEM CAUSE REMEDY Tool does not run. Power unit not functioning. Check power source for proper flow and pressure (7–9 gpm/ 26–34 lpm, 2000 psi/ 140 bar) or 5–6 gpm /18–22 lpm at 1500–2000 psi /105–140 bar. Couplers or hoses blocked. Remove restriction. Pressure and return li...
Page 14 - ACCUMULATOR TESTING; ACCUMULATOR CHARGING; CHARGING THE ACCUMULATOR
14 ► BR50 User Manual ACCUMULATOR TESTING PROCEDURE To check or charge the accumulator the following equip- ment is required: • 31254 Charge Kit: which includes the following. – Accumulator Tester (Part Number 02835). – Charging Assembly (P/N 15304: includes a liq- uid filled gauge with snub valve, ...
Page 15 - BR50 SOUND AND VIBRATION DECLARATION; SPECIFICATIONS
BR50 User Manual ◄ 15 Pressure Range................................................................................................................1500-2000 psi/105-140 bar Maximum Back Pressure............................................................................................................
Page 16 - TEST EQUIPMENT; TEST EQUIPMENT / ACCESSORIES
16 ► BR50 User Manual TEST EQUIPMENT Accumulator Tester ............................................................................................................................................ 02835 Flow and Pressure Tester ...........................................................................
Page 17 - BR50 T-HANDLE ILLUSTRATION
BR50 User Manual ◄ 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3 15 11 12 32 33 34 35 36 37 38 39 37 38 40 41 42 43 44 46 45 PICTURED IS A BR50120 FOR BREAKER FOOT PARTS THAT PERTAIN TO YOUR MODEL SEE PAGES 21 thru 23. BR50 T-HANDLE ILLUSTRATION
Page 18 - BR50 T-HANDLE PARTS LIST
18 ► BR50 User Manual ITEM P/N QTY DESCRIPTION 1 01652 2 HOSE WHIP 12" 2 02494 2 HANDLE GRIP 3 02900 2 ROLL PIN 4 03972 1 COUPLER,3/8FEM. 3/8NPT 5 03973 1 COUPLER,3/8MALE 3/8NPT 6 04058 1 SPRING 7 04077 1 VALVE SPOOL 8 04371 1 TRIGGER 9 04373 4 SIDE ROD 10 04374 4 HEX NUT 11 04379 2 O-RING* 12 0...
Page 19 - BR50 ANTI-VIB ILLUSTRATION
BR50 User Manual ◄ 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 3 51 52 53 54 55 56 57 58 59 60 61 62 63 64 56 57 65 8 9 PICTURED IS A BR5017801 FOR BREAKER FOOT PARTS THAT PERTAIN TO YOUR MODEL SEE PA...
Page 20 - BR50 ANTI-VIB PARTS LIST
20 ► BR50 User Manual ITEM P/N QTY DESCRIPTION 1 01652 2 HOSE WHIP 12" 2 02494 2 HANDLE GRIP 3 02900 2 ROLL PIN 4 03972 1 COUPLER,3/8FEM. 3/8NPT FL.FACE SET 03971 5 03973 1 COUPLER,3/8MALE 3/8NPT FL.FACE SET 03971 6 04058 1 SPRING 7 04374 4 HEX NUT 8 04379 2 O-RING* 9 04381 2 BACK-UP RING* 10 04...
Page 21 - BR50 BREAKER FOOT PARTS LIST
BR50 User Manual ◄ 21 INSTALL WITH A LIGHT COATING OF LOCTITE #609 ON I.D. OF FOOT BORE INSTALL WITH LOCTITE #609 2 1 3 1 4 1 6 1 14 1 5 1 11 1 12 1 10 1 13 1 1 1 7 1 8 1 9 1 9 1 1 1 ITEM P/N QTY DESCRIPTION 1 01269 2 TAPER SLEEVE 2 01744 1 SPRING 3 01837 1 LATCH 4 02022 1 O-RING* 5 03127 1 ROD WIPE...
Page 23 - UK AND CE
BR50 User Manual ◄ 23 INSTALL WITH LOCTITE #609 INSTALL WITH A LIGHT COATING OF LOCTITE #609 ON I.D. OF FOOT BORE. ALIGN HEX AS SHOWN 2 1 3 1 4 1 17 1 5 1 12 1 9 1 16 1 10 1 13 1 11 1 15 1 14 1 1 1 6 1 7 1 8 1 1 1 8 1 BREAKER FOOT ASSEMBLY (EASY RIDE) UK P/N-48772 (MODELS BR5017801, BR5017801AA, BR5...
