Slant/Fin XL-2000 - Manual

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Page 2 – TABLE 1: Ratings and Dimensions
Page 3 – BOILER LOCATION; MINIMUM CLEARANCE
Page 4 – TABLE 2: Provisions for Combustion and Ventilation Air Supply.
Page 6 – WATER PIPING FOR HOT WATER HEATING BOILERS; Alternate Air Eliminating System
Page 8 – CLEANING AND FILLING A NEW WATER BOILER; VOLUME OF WATER IN STANDARD PIPE OR TUBE; CARE AND MAINTENANCE
Page 9 – DO NOT USE ETHYLENE GLYCOL BECAUSE IT IS TOXIC.
Page 11 – BURNER DATA—CARLIN BURNERS FOR PACKAGED BOILERS ONLY
Page 12 – BURNER DATA—BECKETT BURNERS FOR PACKAGED BOILERS ONLY
Page 13 – Figure 7A. Riello 40 Series
Page 14 – TURBULATOR SETTINGS - RIELLO 40 SERIES; Figure 9A; SETTING THE AIR ADJUSTMENT PLATE

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OIL-FIRED WATER BOILERS/NO. 2 OIL

INSTALLATION AND OPERATING INSTRUCTIONS

SAFETY WARNING:

KEEP BOILER AREA CLEAR AND FREE FROM COM-
BUSTIBLE MATERIALS, GASOLINE AND OTHER FLAM-
MABLE VAPORS AND LIQUIDS. FAILURE TO ADHERE TO
ABOVE SAFETY WARNING, MAY RESULT IN PERSONAL
INJURY OR DEATH AND PROPERTY DAMAGE.

CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE

Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation Requirements:

Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .3
Air Supply and Venting . . . . . . . . . . . . . . . . . . . . . . . . . .3,4
Controls and Accessories . . . . . . . . . . . . . . . . . . . . . . . . .5
Piping for Water Units . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installing Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Oil Supply Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Wiring the Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Vent Piping and Draft Regulator . . . . . . . . . . . . . . . . . . . .5

Operating Instructions:

Precautions Before Starting . . . . . . . . . . . . . . . . . . . . . . .7
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Cleaning and Filling New Water Boiler . . . . . . . . . . . . . . .8

Care and Maintenance:

Extended Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Freezing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Oil Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Burner Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11,12

IIM

T::

The installation of this equipment must con-

form to the requirements of the authority having jurisdiction
or, in the absence of such requirements, to the Installation of
Oil Burning Equipment, ANSI/NFPA 31, latest edition, and to
the National Electrical Code ANSI/NFPA 70, latest edition.
The installation must also conform to the additional require-
ments in this Slant/Fin Instruction Manual. Where there is any
difference, the more stringent requirement shall govern.

In addition, where required by the authority having jurisdiction,
the installation must conform to American Society of Mechanical
Engineers Safety Code for Controls and Safety Devices for
Automatically Fired Boilers, No. CSD-1, latest edition.

THIS MANUAL MUST BE LEFT WITH OWNER AND

SHOULD BE HUNG ON OR ADJACENT TO THE BOILER

FOR REFERENCE.

IMPORTANT: This boiler must be installed, serviced and
repaired by a trained, experienced, service technician,
licensed for the installation and servicing of oil burning hot
water heating system equipment or otherwise qualified by the
authorities having jurisdiction over the installation.

Printed in U.S.A.305

Publication No. XL-40

Part No. 48-0090

Revision C

™

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Summary

Page 2 - TABLE 1: Ratings and Dimensions

XL-2000 2 XL-20 0.65 91,000 78 68 8 x8x15 6 x 15 83.56 8 11/ 16 4 9/ 16 6¶ 1 1/ 4 25 3/ 8 XL-30H 0.85 119,000 104 90 8 x8x15 6 x 15 86.00 12 3/ 16 6 5/ 16 6 1 1/ 4 28 7/ 8 XL-30 1.00 140,000 121 105 8 x8x15 6 x 15 85.04 12 3/ 16 6 5/ 16 6 1 1/ 4 28 7/ 8 1.15 161,000 138 120 8 x8x15 6 x 15 84.12 12 3...

Page 3 - BOILER LOCATION; MINIMUM CLEARANCE

THE INSTALLATION INSTRUCTIONS IN THIS MANUALARE ABBREVIATED. SEE THE FRONT COVER OF THISMANUAL FOR REFERENCES TO CODES AND STAN-DARDS. BOILER LOCATION Provide a level, solid foundation for the boiler. Location shouldbe near the chimney so that the Flue Pipe Connector orBreeching to the chimney is sh...

Page 4 - TABLE 2: Provisions for Combustion and Ventilation Air Supply.

tion, heavy sooting and health hazards. Any oil-fired boilermust have a steady draft* and an ample supply of combustionair at all times during firing. If air supply or chimney draft* isunreliable, CO 2 and overfire draft* will change unpredictably. DO NOT vent this boiler to the same chimney flue us...