Page 2 - SINUMERIK® Documentation; Printing history
Registered trademarks All designations with the trademark symbol ® are registered trademarks of Siemens AG. Other designations in this documentation may be trade-marks whose use by third parties for their own purposes may infringe the rights of the owner. Disclaimer We have checked the contents of t...
Page 3 - Preface; Structure of the documentation
iii © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Preface Structure of the documentation The SINUMERIK documentation is available in three versions: • General Documentation • User Documentation • Manufacturer/Service Documentation Information on the following t...
Page 4 - Standard scope; If you have any questions, please contact the following hotline:
Preface 06/2009 iv © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 − To utilize the possibilities for continued operation following the special situation. − To follow references to other documentation containing further details. Standard scope This Diagnostics Ma...
Page 5 - Questions about this documentation; A fax form is available at the end of this document.; SINUMERIK Internet address; Fax
06/2009 Preface v © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Questions about this documentation If you have any queries (suggestions, corrections) in relation to this documenta-tion, please send a fax or email to the following address A fax form is available...
Page 7 - vii; Table of Contents
vii © Siemens AG 2009 All Rights ReservedSINUMERIK 802D sl, Diagnostics Manual, 06/2009 Table of Contents I Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -iii 1 Overview of System Error Alarms . . . . . . . . . ....
Page 8 - viii
viii © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl Diagnostics Manual, 06/2009
Page 9 - Overview of System Error Alarms; Subject matter of this manual; To ascertain the reaction of the system to the special situation.; Scope
1-9 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Overview of System Error Alarms 1 1.1 Subject matter of this manual This manual is intended as a work of reference. It allows the operator at the machine tool: − To correctly assess special situations when opera...
Page 10 - Structure of alarm description; Explanation; Safety
Overview of System Error Alarms 06/2009 Structure of alarm description 1-10 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 1.2 Structure of alarm description Each alarm consists of an alarm number and alarm text. There are four descrip-tion categories: • Explana...
Page 11 - NCK alarms; General alarms
Structure of alarm description 06/2009 Overview of System Error Alarms 1-11 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 1.3 Structure of alarm description NCK alarms PROFIBUS alarms PLC alarms/messages The actions described in the alarm texts ("Action %--...
Page 12 - System errors; System fault
Overview of System Error Alarms 06/2009 System errors 1-12 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 1.4 System errors System fault Alarms with alarm number 1xxx are system errors that indicate internal error states. The internal error number transmitted pr...
Page 13 - Overview of alarms; PLC has not started up
2-13 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Overview of alarms 2 2.1 NCK alarms 2000 PLC sign-of-life monitoring Definitions: The PLC must give a sign of life within a defined period of time (MD10100 $MN_PLC_CYCLIC_TIMEOUT). If this does not occur, the a...
Page 14 - V/24V encoder or 15V D/A converter undervoltage
Overview of alarms 06/2009 NCK alarms 2-14 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 2130 5V/24V encoder or 15V D/A converter undervoltage Definitions: A failure has occurred in the power supply to the encoder (5V/24V) or D/A converter (+/-15V). Reaction: N...
Page 17 - Identifier %1 used several times in machine data %2
NCK alarms 06/2009 Overview of alarms 2-17 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 - C1S1 - CnSm: Container axis identifiers (container + container location), only for 'Axis container' expansion level! Reaction: NC not ready.Channel not ready.NC Start dis...
Page 19 - NC code identifier %1 cannot be reconfigured to %2; Backup data loaded; Normalizing machine data has been changed
NCK alarms 06/2009 Overview of alarms 2-19 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 4050 NC code identifier %1 cannot be reconfigured to %2 Parameters: %1 = String: Old identifier%2 = String: New identifier Definitions: Renaming of an NC code was not possi...
Page 20 - Check the position of the encoder; %1 Machine data could not be changed with permission level %2
Overview of alarms 06/2009 NCK alarms 2-20 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 MD10240: $MN_SCALING_SYSTEM_IS_METRICMD10250: $MN_SCALING_VALUE_INCHMD30300: $MA_IS_ROT_AXIf these data are modified, the NCK must be powered up again. Only then will the i...
Page 21 - Too many errors during power-up; IPO cycle changed to %1 ms; PLC cycle increased to %1 ms
NCK alarms 06/2009 Overview of alarms 2-21 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Definitions: An attempt was made to enter a new value in the specified memory configuration machine data. It was not possible to modify the value, as this would have cleare...
Page 22 - Servo cycle changed to %1 ms; Sysclock cycle changed to %1 ms; Error in DP cycle of the SDB
Overview of alarms 06/2009 NCK alarms 2-22 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 4112 Servo cycle changed to %1 ms Parameters: %1 = String (new servo cycle time) Definitions: For PROFIBUS/PROFINET only:MD10060 $POSCTRL_SYSCLOCK_TIME_RATIO has been modif...
Page 26 - Runtime overflow for IPO cycle or position controller cycle, IP %1
Overview of alarms 06/2009 NCK alarms 2-26 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 4220 [Channel %1: ] Spindle %2 declared repeatedly Parameters: %1 = Channel number%2 = Axis name, spindle number Definitions: The spindle number exists more than once in th...
Page 27 - Machine data %1 illegal; Machine data %1 assigns not activated NCK input/output byte %2
NCK alarms 06/2009 Overview of alarms 2-27 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Take greater care when optimizing the clock times MD10050 $MN_SYSCLOCK_CYCLE_TIME, MD10060 $MN_POSCTRL_SYSCLOCK_TIME_RATIO and/or MD10070 $MN_IPO_SYSCLOCK_TIME_RATIO.The te...
Page 30 - %1 causes a machine data reset; Communication job not executable %1; Memory reorganized using standard machine data
Overview of alarms 06/2009 NCK alarms 2-30 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 0x01 buffered memory Reaction: Alarm display. Remedy: If the control includes user data that have not yet been saved, then a data backup must be performed before the next N...
Page 32 - Machine data have been changed - now memory is reorganized; Limit of user memory has been adapted
Overview of alarms 06/2009 NCK alarms 2-32 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 - _N_AXa_EEC - System internal: leadscrew error compensation data, axial- _N_AXa_QEC - System internal: quadrant error compensation data, axial- _N_TOt_TOC - System interna...
Page 34 - Workpiece counter: overflow in table of monitored cutting edges.
Overview of alarms 06/2009 NCK alarms 2-34 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Program Con-tinuation: Clear alarm with the Delete key or NC START. 6412 [TO unit %1: ] Tool %2 has reached its monitoring limit with D = %4 Parameters: %1 = TO unit%2 = To...
Page 35 - NC memory full; Too many part programs in the NC memory; Too many files in directory; Too many directories in the NC memory
NCK alarms 06/2009 Overview of alarms 2-35 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 6431 [Channel %1: ] Block %2 Function not allowed. Tool management/monitoring is not active. Parameters: %1 = Channel number%2 = Block number, label Definitions: Occurs whe...
Page 37 - NC card hardware is defective
NCK alarms 06/2009 Overview of alarms 2-37 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 6630 NC card hardware is defective Definitions: The NC card cannot be accessed because the card is defective. Reaction: Alarm display. Remedy: Replace the NC card. Program ...
Page 39 - Machine data %1 reset, corresponding option is not set; Option for IPO cycle time %1 ms not set
NCK alarms 06/2009 Overview of alarms 2-39 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 8030 [Channel %1: ] Block %2 option 'interpolation of more than %3 axes' not set Parameters: %1 = Channel number%2 = Block number, label%3 = Number of permissible axes Defi...
Page 163 - Axis %1 has not reached fixed stop
NCK alarms 06/2009 Overview of alarms 2-163 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 20091 Axis %1 has not reached fixed stop Parameters: %1 = Axis name, spindle number Definitions: On attempting to traverse against a fixed stop, the programmed end positio...
Page 164 - Axis %1 function has been aborted
Overview of alarms 06/2009 NCK alarms 2-164 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 - Check the mechanical components, e.g. has the stop broken away? Has the part to be clamped given way?- Position window for zero speed control too small (MD37020 $MA_FIXE...
Page 166 - Axis %1 measuring system changing
Overview of alarms 06/2009 NCK alarms 2-166 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Program Con-tinuation: Clear alarm with the Delete key or NC START. 21613 Axis %1 measuring system changing Parameters: %1 = Axis name, spindle number Definitions: The mea...
Page 169 - Output value at analog output no. %1 has been limited
NCK alarms 06/2009 Overview of alarms 2-169 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Remedy: - Check probe- Check start positioning for measuring- Check program Program Con-tinuation: Clear alarm with the RESET key. Restart part program 21740 Output value ...
Page 176 - Axis %1 hardware fault of active encoder; Axis %1 pollution of measuring system
Overview of alarms 06/2009 NCK alarms 2-176 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 22322 [Channel %1: ] Axis %2 PRESET: illegal value Parameters: %1 = Channel number%2 = Axis name, spindle number Definitions: The entered Preset value is too large (number...
Page 177 - Axis %1 pollution of passive encoder; Axis %1 zero mark monitoring of active encoder
NCK alarms 06/2009 Overview of alarms 2-177 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready).For PROFIdrive only:MD36310 $MA_ENC_ZERO_MONITORING >100 returns the ex...
Page 178 - Axis %1 zero mark monitoring of passive encoder; Axis %1 actual velocity alarm limit
Overview of alarms 06/2009 NCK alarms 2-178 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 2. Encoder pulses: Is the encoder power supply within the tolerance limits?3. Evaluation electronics: Replace or reconfigure the drive or encoder module used.Monitoring ca...
Page 179 - Axis %1 contour monitoring
NCK alarms 06/2009 Overview of alarms 2-179 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 2. With closed position control loop (without jamming) - NC/PLC interface signal V380x 0002.1 (Servo enable) is "1" - the axis is pushed away from its position by ...
Page 180 - Axis %1 drift value too large; Axis %1 positioning monitoring
Overview of alarms 06/2009 NCK alarms 2-180 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready). Reaction: Mode group not ready.The NC switches to follow-up mode.Channel ...
Page 181 - Axis %1 measuring systems differ considerably; Axis %1 requested set of parameters invalid
NCK alarms 06/2009 Overview of alarms 2-181 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Program Con-tinuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program. 25105 Axis %1 measuring systems differ considerably Paramet...
Page 182 - Axis %1 waiting for drive
Overview of alarms 06/2009 NCK alarms 2-182 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 25201 Axis %1 drive fault Parameters: %1 = Axis name, spindle number Definitions: For PROFIdrive:The drive signals a serious fault which prevents the drive from being read...
Page 183 - Axis %1 encoder %2 parameterization error: number of encoder marks
NCK alarms 06/2009 Overview of alarms 2-183 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Definitions: The parameterization of the adaptation characteristic in the quadrant error compensation is not allowed because acceleration value 2 (MD32560 $MA_FRICT_COMP_A...
Page 184 - Axis %1 parameterization error: output rating
Overview of alarms 06/2009 NCK alarms 2-184 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 NC Stop on alarm.Channel not ready. Remedy: Determine the leadscrew pitch (specify the machine manufacturer or pitch measurement with spindle cover removed) and enter it i...
Page 186 - Axis %1 setpoint output drive %2 used more than once
Overview of alarms 06/2009 NCK alarms 2-186 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 26016 Axis %1 machine data %2 invalid value Parameters: %1 = Axis name, spindle number%2 = String: MD identifier Definitions: Machine data includes a value that is not val...
Page 187 - Axis %1 encoder %2 measurement with simulated encoder not possible; Axis %1 encoder %2 absolute position lost
NCK alarms 06/2009 Overview of alarms 2-187 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Interface signals are set.Alarm display.NC Stop on alarm. Remedy: If possible, modify the measuring motion such that the axis concerned does not have to travel; do not pro...
Page 191 - Drive of axis %1 not found
NCK alarms 06/2009 Overview of alarms 2-191 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 26105 Drive of axis %1 not found Parameters: %1 = Axis name, spindle number Definitions: For PROFIdrive only:The drive configured for the specified axis could not be found...
Page 193 - Cycle alarms
2-193 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 2.2 Cycle alarms 61000 [Channel %1: ] Block %2: No tool offset active Parameters: %1 = Channel number%2 = Block number, label Definitions: Alarm triggered by following cycles: LONGHOLE, SLOT1, SLOT2, POCKET1 t...
Page 279 - Drive alarms
2-279 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 2.3 Drive alarms 300406 Problem in the non-cyclic communication for basic address %1, additional information %2, %3, %4 Definitions: For PROFIdrive only:A problem occured during the non-cyclic communication wi...
Page 281 - PROFIBUS alarms
PROFIBUS alarms 06/2009 Overview of alarms 2-281 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 2.4 PROFIBUS alarms 380001 PROFIBUS/PROFINET: Startup error, reason %1 parameter %2 %3 %4. Parameters: %1 = Cause of the error%2 = Parameter 1%3 = Parameter 2%4 = Par...
Page 284 - PROFIBUS/PROFINET: Multiple assignment of inputs on address %1
Overview of alarms 06/2009 PROFIBUS alarms 2-284 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 380040 PROFIBUS/PROFINET: Bus %3, configuration error %1, parameter %2 Parameters: %1 = Cause of the error%2 = Parameter%3 = Number of the affected bus Definitions: T...
Page 285 - PROFIBUS/PROFINET: Multiple assignment of outputs on address %1
PROFIBUS alarms 06/2009 Overview of alarms 2-285 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 If no inconsistencies can be found in the parameters, compare these machine data with the configu-ration in SDB (STEP 7 project). In particular, check that the length...
Page 288 - PLC alarms; Loss of remanent PLC data
Overview of alarms 06/2009 PLC alarms 2-288 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 2.5 PLC alarms 400000 PLC STOP %1 Definitions: PLC not in cyclic mode. Travel with the machine is not possible.%1: 1 Ready(User program has not been started)2 Break (User ...
Page 289 - PLC user program is incorrect
PLC alarms 06/2009 Overview of alarms 2-289 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Program Con-tinuation: Switch control OFF - ON. 400008 Programming tool - version is not compatible %1 %2 Definitions: %1 :Programming tool versionThis version is not comp...
Page 290 - SINAMICS alarms; Structure of the SINAMICS alarms; You can find a description of alarm number
Overview of alarms 06/2009 SINAMICS alarms 2-290 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 %2Bus number/station numberCauses of error:Bus peripheral has no voltageBus address set incorrectlyBus connection faultyActive MD 11240 (SDB configuration) is set inc...
Page 291 - List of action numbers
3-291 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 List of action numbers 3 The following list describes the actions stated in the alarm texts under "Action %.." according to their numbers. No. 1, INIT No. 2, RESET No. 3, RESET_INITBLOCK No. 4, PROG_EN...
Page 292 - Deactivate overstore/digitizing
List of action numbers 06/2009 3-292 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 No. 5, MODESWITCHTOAPROGMODE No. 6, MODESWITCHTOSAVEMODE No. 7, MODESWITCHTOHAND-MODE Explanation Change the mode to the MDI or AUTOMATIC program operating mode (VDI signal: BAG ...
Page 317 - System reactions on alarms
4-317 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl,, Diagnostics Manual, 06/2009 System reactions on alarms 4 Name COMPBLOCKWITHREORG Effect Block preparation has detected an error, which can be rectified by modifying the pro-gram. Reorganization is performed after a program modification....
Page 320 - Cancel criteria for alarms
System reactions on alarms 06/2009 Cancel criteria for alarms 4-320 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl,, Diagnostics Manual, 06/2009 4.1 Cancel criteria for alarms Name ONE_IPO_CLOCK_DELAY_ALARM_REACTION Effect All alarm reactions are delayed by one cycle when an alarm is output...
Page 321 - NCKRESETCLEAR; Name; NOCLEAR
Cancel criteria for alarms 06/2009 System reactions on alarms 4-321 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Name NCKRESETCLEAR Effect The alarm is cleared by an "NCKRESETCLEAR" command or by carrying out a reset in all channels. − Clear alarm in a...
Page 323 - Appendix; Abbreviations
A-323 © Siemens AG 2009 All Rights ReservedSINUMERIK 802D sl, Diagnostics Manual, 06/2009 Appendix A A.1 Abbreviations O Output ASCII American Standard Code for Information Interchange: Amerikanische Code-Norm für den Informationsaustausch AV Job planning BA Operating mode BAG Mode groups BB Ready t...
Page 326 - Tool; TO; Tool offset; ZOA; Zero Offset Active: Memory area
Appendix 06/2009 Abbreviations A-326 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 T Tool TO Tool offset ZOA Zero Offset Active: Memory area
Page 327 - Index; Number
06/2009 Index I-327 © Siemens AG 2009 All Rights ReservedSINUMERIK 802D sl, Diagnostics Manual, 06/2009 Index I Number 10203 . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40 10208 . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41 10225 . . . . . . . . . . . . . . . . . . . . . . . . ....