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User Manual Siemens SINUMERIK 802D sl
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iii © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Preface Structure of the documentation The SINUMERIK documentation is available in three versions: • General Documentation • User Documentation • Manufacturer/Service Documentation Information on the following t...
Preface 06/2009 iv © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 − To utilize the possibilities for continued operation following the special situation. − To follow references to other documentation containing further details. Standard scope This Diagnostics Ma...
06/2009 Preface v © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Questions about this documentation If you have any queries (suggestions, corrections) in relation to this documenta-tion, please send a fax or email to the following address A fax form is available...
vii © Siemens AG 2009 All Rights ReservedSINUMERIK 802D sl, Diagnostics Manual, 06/2009 Table of Contents I Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -iii 1 Overview of System Error Alarms . . . . . . . . . ....
viii © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl Diagnostics Manual, 06/2009
1-9 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Overview of System Error Alarms 1 1.1 Subject matter of this manual This manual is intended as a work of reference. It allows the operator at the machine tool: − To correctly assess special situations when opera...
Overview of System Error Alarms 06/2009 Structure of alarm description 1-10 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 1.2 Structure of alarm description Each alarm consists of an alarm number and alarm text. There are four descrip-tion categories: • Explana...
Structure of alarm description 06/2009 Overview of System Error Alarms 1-11 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 1.3 Structure of alarm description NCK alarms PROFIBUS alarms PLC alarms/messages The actions described in the alarm texts ("Action %--...
Overview of System Error Alarms 06/2009 System errors 1-12 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 1.4 System errors System fault Alarms with alarm number 1xxx are system errors that indicate internal error states. The internal error number transmitted pr...
2-13 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Overview of alarms 2 2.1 NCK alarms 2000 PLC sign-of-life monitoring Definitions: The PLC must give a sign of life within a defined period of time (MD10100 $MN_PLC_CYCLIC_TIMEOUT). If this does not occur, the a...
Overview of alarms 06/2009 NCK alarms 2-14 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 2130 5V/24V encoder or 15V D/A converter undervoltage Definitions: A failure has occurred in the power supply to the encoder (5V/24V) or D/A converter (+/-15V). Reaction: N...
NCK alarms 06/2009 Overview of alarms 2-17 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 - C1S1 - CnSm: Container axis identifiers (container + container location), only for 'Axis container' expansion level! Reaction: NC not ready.Channel not ready.NC Start dis...
NCK alarms 06/2009 Overview of alarms 2-19 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 4050 NC code identifier %1 cannot be reconfigured to %2 Parameters: %1 = String: Old identifier%2 = String: New identifier Definitions: Renaming of an NC code was not possi...
Overview of alarms 06/2009 NCK alarms 2-20 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 MD10240: $MN_SCALING_SYSTEM_IS_METRICMD10250: $MN_SCALING_VALUE_INCHMD30300: $MA_IS_ROT_AXIf these data are modified, the NCK must be powered up again. Only then will the i...
NCK alarms 06/2009 Overview of alarms 2-21 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Definitions: An attempt was made to enter a new value in the specified memory configuration machine data. It was not possible to modify the value, as this would have cleare...
Overview of alarms 06/2009 NCK alarms 2-22 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 4112 Servo cycle changed to %1 ms Parameters: %1 = String (new servo cycle time) Definitions: For PROFIBUS/PROFINET only:MD10060 $POSCTRL_SYSCLOCK_TIME_RATIO has been modif...
Overview of alarms 06/2009 NCK alarms 2-26 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 4220 [Channel %1: ] Spindle %2 declared repeatedly Parameters: %1 = Channel number%2 = Axis name, spindle number Definitions: The spindle number exists more than once in th...
NCK alarms 06/2009 Overview of alarms 2-27 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Take greater care when optimizing the clock times MD10050 $MN_SYSCLOCK_CYCLE_TIME, MD10060 $MN_POSCTRL_SYSCLOCK_TIME_RATIO and/or MD10070 $MN_IPO_SYSCLOCK_TIME_RATIO.The te...
Overview of alarms 06/2009 NCK alarms 2-30 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 0x01 buffered memory Reaction: Alarm display. Remedy: If the control includes user data that have not yet been saved, then a data backup must be performed before the next N...
Overview of alarms 06/2009 NCK alarms 2-32 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 - _N_AXa_EEC - System internal: leadscrew error compensation data, axial- _N_AXa_QEC - System internal: quadrant error compensation data, axial- _N_TOt_TOC - System interna...
Overview of alarms 06/2009 NCK alarms 2-34 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Program Con-tinuation: Clear alarm with the Delete key or NC START. 6412 [TO unit %1: ] Tool %2 has reached its monitoring limit with D = %4 Parameters: %1 = TO unit%2 = To...
NCK alarms 06/2009 Overview of alarms 2-35 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 6431 [Channel %1: ] Block %2 Function not allowed. Tool management/monitoring is not active. Parameters: %1 = Channel number%2 = Block number, label Definitions: Occurs whe...
NCK alarms 06/2009 Overview of alarms 2-37 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 6630 NC card hardware is defective Definitions: The NC card cannot be accessed because the card is defective. Reaction: Alarm display. Remedy: Replace the NC card. Program ...
NCK alarms 06/2009 Overview of alarms 2-39 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 8030 [Channel %1: ] Block %2 option 'interpolation of more than %3 axes' not set Parameters: %1 = Channel number%2 = Block number, label%3 = Number of permissible axes Defi...
NCK alarms 06/2009 Overview of alarms 2-163 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 20091 Axis %1 has not reached fixed stop Parameters: %1 = Axis name, spindle number Definitions: On attempting to traverse against a fixed stop, the programmed end positio...
Overview of alarms 06/2009 NCK alarms 2-164 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 - Check the mechanical components, e.g. has the stop broken away? Has the part to be clamped given way?- Position window for zero speed control too small (MD37020 $MA_FIXE...
Overview of alarms 06/2009 NCK alarms 2-166 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Program Con-tinuation: Clear alarm with the Delete key or NC START. 21613 Axis %1 measuring system changing Parameters: %1 = Axis name, spindle number Definitions: The mea...
NCK alarms 06/2009 Overview of alarms 2-169 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Remedy: - Check probe- Check start positioning for measuring- Check program Program Con-tinuation: Clear alarm with the RESET key. Restart part program 21740 Output value ...
Overview of alarms 06/2009 NCK alarms 2-176 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 22322 [Channel %1: ] Axis %2 PRESET: illegal value Parameters: %1 = Channel number%2 = Axis name, spindle number Definitions: The entered Preset value is too large (number...
NCK alarms 06/2009 Overview of alarms 2-177 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready).For PROFIdrive only:MD36310 $MA_ENC_ZERO_MONITORING >100 returns the ex...
Overview of alarms 06/2009 NCK alarms 2-178 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 2. Encoder pulses: Is the encoder power supply within the tolerance limits?3. Evaluation electronics: Replace or reconfigure the drive or encoder module used.Monitoring ca...
NCK alarms 06/2009 Overview of alarms 2-179 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 2. With closed position control loop (without jamming) - NC/PLC interface signal V380x 0002.1 (Servo enable) is "1" - the axis is pushed away from its position by ...
Overview of alarms 06/2009 NCK alarms 2-180 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready). Reaction: Mode group not ready.The NC switches to follow-up mode.Channel ...
NCK alarms 06/2009 Overview of alarms 2-181 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Program Con-tinuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program. 25105 Axis %1 measuring systems differ considerably Paramet...
Overview of alarms 06/2009 NCK alarms 2-182 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 25201 Axis %1 drive fault Parameters: %1 = Axis name, spindle number Definitions: For PROFIdrive:The drive signals a serious fault which prevents the drive from being read...
NCK alarms 06/2009 Overview of alarms 2-183 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Definitions: The parameterization of the adaptation characteristic in the quadrant error compensation is not allowed because acceleration value 2 (MD32560 $MA_FRICT_COMP_A...
Overview of alarms 06/2009 NCK alarms 2-184 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 NC Stop on alarm.Channel not ready. Remedy: Determine the leadscrew pitch (specify the machine manufacturer or pitch measurement with spindle cover removed) and enter it i...
Overview of alarms 06/2009 NCK alarms 2-186 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 26016 Axis %1 machine data %2 invalid value Parameters: %1 = Axis name, spindle number%2 = String: MD identifier Definitions: Machine data includes a value that is not val...
NCK alarms 06/2009 Overview of alarms 2-187 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Interface signals are set.Alarm display.NC Stop on alarm. Remedy: If possible, modify the measuring motion such that the axis concerned does not have to travel; do not pro...
NCK alarms 06/2009 Overview of alarms 2-191 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 26105 Drive of axis %1 not found Parameters: %1 = Axis name, spindle number Definitions: For PROFIdrive only:The drive configured for the specified axis could not be found...
2-193 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 2.2 Cycle alarms 61000 [Channel %1: ] Block %2: No tool offset active Parameters: %1 = Channel number%2 = Block number, label Definitions: Alarm triggered by following cycles: LONGHOLE, SLOT1, SLOT2, POCKET1 t...
2-279 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 2.3 Drive alarms 300406 Problem in the non-cyclic communication for basic address %1, additional information %2, %3, %4 Definitions: For PROFIdrive only:A problem occured during the non-cyclic communication wi...
PROFIBUS alarms 06/2009 Overview of alarms 2-281 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 2.4 PROFIBUS alarms 380001 PROFIBUS/PROFINET: Startup error, reason %1 parameter %2 %3 %4. Parameters: %1 = Cause of the error%2 = Parameter 1%3 = Parameter 2%4 = Par...
Overview of alarms 06/2009 PROFIBUS alarms 2-284 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 380040 PROFIBUS/PROFINET: Bus %3, configuration error %1, parameter %2 Parameters: %1 = Cause of the error%2 = Parameter%3 = Number of the affected bus Definitions: T...
PROFIBUS alarms 06/2009 Overview of alarms 2-285 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 If no inconsistencies can be found in the parameters, compare these machine data with the configu-ration in SDB (STEP 7 project). In particular, check that the length...
Overview of alarms 06/2009 PLC alarms 2-288 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 2.5 PLC alarms 400000 PLC STOP %1 Definitions: PLC not in cyclic mode. Travel with the machine is not possible.%1: 1 Ready(User program has not been started)2 Break (User ...
PLC alarms 06/2009 Overview of alarms 2-289 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Program Con-tinuation: Switch control OFF - ON. 400008 Programming tool - version is not compatible %1 %2 Definitions: %1 :Programming tool versionThis version is not comp...
Overview of alarms 06/2009 SINAMICS alarms 2-290 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 %2Bus number/station numberCauses of error:Bus peripheral has no voltageBus address set incorrectlyBus connection faultyActive MD 11240 (SDB configuration) is set inc...
3-291 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 List of action numbers 3 The following list describes the actions stated in the alarm texts under "Action %.." according to their numbers. No. 1, INIT No. 2, RESET No. 3, RESET_INITBLOCK No. 4, PROG_EN...
List of action numbers 06/2009 3-292 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 No. 5, MODESWITCHTOAPROGMODE No. 6, MODESWITCHTOSAVEMODE No. 7, MODESWITCHTOHAND-MODE Explanation Change the mode to the MDI or AUTOMATIC program operating mode (VDI signal: BAG ...
4-317 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl,, Diagnostics Manual, 06/2009 System reactions on alarms 4 Name COMPBLOCKWITHREORG Effect Block preparation has detected an error, which can be rectified by modifying the pro-gram. Reorganization is performed after a program modification....
System reactions on alarms 06/2009 Cancel criteria for alarms 4-320 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl,, Diagnostics Manual, 06/2009 4.1 Cancel criteria for alarms Name ONE_IPO_CLOCK_DELAY_ALARM_REACTION Effect All alarm reactions are delayed by one cycle when an alarm is output...
Cancel criteria for alarms 06/2009 System reactions on alarms 4-321 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 Name NCKRESETCLEAR Effect The alarm is cleared by an "NCKRESETCLEAR" command or by carrying out a reset in all channels. − Clear alarm in a...
A-323 © Siemens AG 2009 All Rights ReservedSINUMERIK 802D sl, Diagnostics Manual, 06/2009 Appendix A A.1 Abbreviations O Output ASCII American Standard Code for Information Interchange: Amerikanische Code-Norm für den Informationsaustausch AV Job planning BA Operating mode BAG Mode groups BB Ready t...
Appendix 06/2009 Abbreviations A-326 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009 T Tool TO Tool offset ZOA Zero Offset Active: Memory area
06/2009 Index I-327 © Siemens AG 2009 All Rights ReservedSINUMERIK 802D sl, Diagnostics Manual, 06/2009 Index I Number 10203 . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40 10208 . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41 10225 . . . . . . . . . . . . . . . . . . . . . . . . ....
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